Rapide Gas Boilers BRG 80 BRG 120 BRG 200 Spare Parts
9500-1006 Issue 10 Date Nov 94
Rapide Gas Boilers BRG 200 Spare Parts
9500-1007 Issue 10 Date Nov 94
9500-1101 Key Nº Description Part Nº 10 WATER VALVE (WITHOUT ITEMS 101 & 102) BVE7, BVE10, BVE14, BVE22, and BVS430 14200112 ALL OTHER MODELS 14100684 101 FLOAT 14010085 102 FLOAT ROD BRG200 36914009 BRG80, BRG120 BRS180, BRS300 BRE2.7, BRE 5 BRE7.4, BRE 14.45 BREC5 36915002 ALL OTHER MODELS 36914003 103 FLOAT LEVER 37144002 104 '0' RING 24811154 105 PIVOT SCREW 36522302 106 WASHER 36863117 107 VALVE HEAD ASSY. 14100635 108 PUSH ROD 14010095 109 FLUTED SPINDLE BVE 7, BVE 10, BVE 14 BVE 22, and BVS 430 36735101 ALL OTHER MODELS 36731102 110 WASHER 21814406 111 BODY BVE 7, BVE 10 BVE 14 BVE 22, and BVS 430 37145020 ALL OTHER MODELS 37145018 112 WASHER 36863118 113 JUMPER 14010103 114 SPRING 38111005 115 CAP 36734304 116 VALVE BASE ASSY. (COMPLETE) HORIZ. (RAPIDE) BOILERS 14100664 (FOR VERTICAL BOILERS) ORDER SEPARATE COMPONENTS ONLY) 20 PIN VALVE 14010184 201 WASHER 36863110 202 NUT 36512502 203 GLAND PACKING (36 METRE ROLL) 18611504 (1 METRE LENGTH) 29180006 204 SPINDLE 36736301 205 WASHER 36124124
9500-1101 Key Nº Description Part Nº 30 WATER FILTER ASSY (REPLACEMENT KIT FOR OLD STYLE AS ILLUSTRATED) 49115007 30A WATER FILTER ASSY (NEW TYPE) 24751102 301 WASHER (OLD TYPE) 36863121 302 WASHER FILTER (OLD TYPE) 38152007 303 FILTER CARTRIDGE (REPLACEMENT KIT FOR OLD STYLE FILTER AS ILLUSTRATED) 19180005 303A FILTER CARTRIDGE (NEW TYPE) 24751901 40 WATER REGULATOR 14010151 401 DIAPHRAGM 36863119 402 WASHER 36124125 403 WASHER 36863116 404 CONTROL SCREW COMPLETE 14010333 405 NUT 22711513 406 COVER 36848403 407 SCREW 22317719 410 SCREW 22315622 411 SPINDLE 36732302 412 TEE 37145019 413 WASHER 36127105 414 SCREW 36734305 416 SPRING 38111004 417 SPRING PLATE 36235501 50 SIGHT GLASS VALVE (TOP) 20010185 601 NUT 35526506 502 WASHER 36124133 603 GUARD PLATE 36124512 504 SPINDLE ASSY. 20045027 505 '0' RING 24811301 60 SIGHT GLASS VALVE (BTM) 20010186 601 GUARD PLATE 36124513 SERVICE KIT FOR WATER VALVE (ITEM 10) 14200167 (CONTAINS ITEMS 104, 105,106, 108, 109, 110, 112,113, 114). RE-WASHEW SET FOR WATER REGULATOR (ITEM 40) 14010147 (CONTAINS ITEMS 401, 402, 403, 413. 415).
ETI.PC.332 Page 1 of 4 ENGINEERING TECHNICAL INSTRUCTION. Dismantle / Installation Instructions for BRG200 Thermocouple Pilot Upgrade Kit 00-738645 (nat) & 00-739268 (lpg) Dismantling Sequence. 1. Disconnect all services. 2. Remove Access Cover. 3. Remove Gas Feed Retaining Bar from Access Surround. 4. Disconnect Gas Feed Pipe from Gas Regulator and Burner. 5. Disconnect Pilot Feed Pipe from Flame Failure Valve and Pilot. 6. Remove Coupling from Flame Failure Valve. 7. Disconnect Pilot Generator terminals from rear of Flame Failure Valve. 8. Remove Burner from Boiler. 9. Remove Pilot Generator from Burner assembly. Installation Sequence (Pilot Upgrade Kit 00-738645 or 00-739268). 1. Connect Elbow and M10 Nut to the Pilot Assy (as per fig.1). 2. Assemble Pilot Burner and Thermocouple together (as per fig 1). 3. Assemble Pilot Burner / Thermocouple assembly to Burner and replace under Boiler (as per fig1). 4. Connect Pilot Pipe to Thermocouple (as per fig 1). 5. Connect Pilot Pipe to flame Failure Valve using 6mm Olive and Tubing Nut. 6. Reconnect Gas Feed Pipe to Gas Regulator and Burner. 7. Assemble Thermocouple parallel to the Pilot Pipe using cable ties and connect to the rear of the Flame Failure Valve (as per fig.2) 8. Reassemble Gas Feed Retaining Bar to Access Surround. 9. Replace Access Cover and retest appliance. Date 6 May 06 A EU7349 B EU7914
ETI.PC.332 Page 2 of 4 Figure 1. (View inside Access Surround) Pilot Burner 25521110 (nat) 25521111(lpg) M10 Nut 21711119 Elbow 24233580 Pipe 00-738644 Thermocouple 28521102 Date 6 May 06 A EU7349 B EU7914
ETI.PC.332 Page 3 of 4 Figure 2. (View from the top) Thermocouple 28521102 Tubing Nut PFM-E-24-5 & 6mm Olive PFM-E-24-4 Date 6 May 06 A EU7349 B EU7914
ETI.PC.332 Page 4 of 4 Kit 00-738645 Thermocouple and pilot burner upgrade NATURAL GAS ONLY Part No. Description Qty 23544102 Polybag 30 x 12 1 ETI-PC-332 Installation Instruction 1 EP-E-1-37 Cable Tie 4 PFM-E-24-5 6mm Nut Black Technigas 123/352 1 PFM-E-24-4 6mm Olive Black Technigas 123/325 1 24233580 Elbow M10 / 6mm 1 21711119 M10 Thin Nut 1 25521110 Pilot Burner 1 28521102 Thermocouple 1 00-738644 Pipe FF Valve to Pilot 1 Kit 00-739268 Thermocouple and pilot burner upgrade LPG GAS ONLY Part No. Description Qty 23544102 Polybag 30 x 12 1 ETI-PC-332 Installation Instruction 1 EP-E-1-37 Cable Tie 4 PFM-E-24-5 6mm Nut Black Technigas 123/352 1 PFM-E-24-4 6mm Olive Black Technigas 123/325 1 24233580 Elbow M10 / 6mm 1 21711119 M10 Thin Nut 1 25521111 Pilot Burner 1 28521102 Thermocouple 1 00-738644 Pipe FF Valve to Pilot 1 Note. Only difference between the two above kits is the Pilot Burner. Date 6 May 06 A EU7349 B EU7914
9500-1007 Always quote Model No. & Serial No. (from data label) and correct Part No. when ordering spares ISSUE 11 DATE May 2006 ITEM DESCRIPTION PART NO ITEM DESCRIPTION PART NO 1 FUME DISPERSER 2001 0252 49 BOILER SHELL 2310 02 2 FUME STANDARD 2001 0329 50 WATER & GAS COCK 3 NUT & BOLT 2215 7857 CONTROL ASSY 4 WASHER 2252 4504 NATURAL GAS 2310 0286 5 FUME EXTENSION 3682 9006. LPG. & SIMULATED TG5 2310 1143 6 PLUG 2413 8526 51 CONNECTION S/A 2310 1102 7 WASHER 2181 4405 52 FLANGE GASKET 00-737 297 8 RELIEF VALVE 2515 2231 53 BOILER CLAMP 3142 6001 9 PRESSURE GAUGE NUT 3651 3102 54* LEVEL DETECTOR TYBE ASSY 2310 0290 10 WATER VALVE COMPLETE 1410 0684 55* FLANGE SEAL 3815 2042 11 GAUGE EXTENSION 3673 4101 56* MOUNTING FLANGE ASSY 2310 1104 12 PRESSURE GAUGE 144 724 57* LEVEL DETECTOR ASSY 2410 1070 13 PRESSURE GAUGE WASHER 2181 4404 58* NUT 3653 5501 14 SIGHT GLASS 3686 3181 59* O RING 2481 1154 15 SIGHT GLASS WASHER 3686 3113 61 TEST NIPPLE 2413 2421 16 SIGHT GLASS CAP 3673 3502 64 ACCESS SURROUND 2310 0293 17 CONNECTION S/A 2310 0298 65 ACCESS COVER 3373 7201 18 FIBRE WASHER 2181 4401 66 LIGHTING INSTRUCTION LBL 2010 0550 19 CONNECTION S/A 2310 0300 68 PIVOT 3631 5301 20 PIN VALVE COMPLETE 1401 0184 69 PUSH-ON FIX 2298 5305 21 WASHER 2181 4402 72 CONNECTION S/A 22 SCREW SCM-E -5-36 (NATURAL GAS WITH CLOCK) 2310 1147 23 NUT NUM-E -3-24 75 CONNECTION S/A 24 WASHER WAM-E -8-5 (NATURAL GAS WITH CLOCK) 2310 1146 25 DRAIN COCK 2514 1201 76 AUTO GAS CONTROLLER 2513 4101 27 PILOT JET (SERIAL NUMBER 77 ELBOW 2423 3611 97 0163 661 ONWARDS) NATURAL GAS (0.015) 2552 1110 78 COUPLING (COMPLETE LPG (0.008) 2552 1111 WITH ITEM 79) 2423 4143 28 CONVERSION KIT THERMOCOUPLE 79 OLIVE 2433 6362 AND PILOT BURNER (PRIOR TO SERIAL NUMBER 97 0163 661) NATURAL GAS 00-738 645 80 RELAY VALVE COMPLETE 2515 3103 LPG 00-739 268 82 INSULATION PAD 3142 1705 30 WATER FILTER CARTRIDGE 4918 0005 84 THERMAL CUT-OUT 2815 1151 (UP TO 30.6.91) 90 GAS REGULATOR COMPLETE 1401 0129 32 CONNECTION S/A 2310 1101 901 SCREW 2231 7711 33 BENT COUPLING 902 COUPLING 3623 9105 (INCLUDES ITEM 34) 2423 4441 903 NUT 3651 2102 34 BRASS OLIVE 3854 1020 904 DIAPHRAGM ASSY 1401 0138 35 BURNER ASSY 2010 0237 905 WASHER 3686 3125 36 INJECTOR 906 BY PASS SCREW 3673 2304 NATURAL GAS. 2511 5223 907 DIAPHRAGM PLATE 3684 7001 L.P.G. 2511 5225 908 SPRING 3811 1006 SIMULATED TG5 2511 5224 909 NUT 3651 2103 38 CABLE TIE EP-E -1-37 910 O RING 144 338 39 CONNECTION TUBE 00-738 644 ITEMS NOT ILLUSTRATED 40 WATER REGULATOR COMPLETE 1401 0151 BOILER SEATING PAD 2 OFF 3142 3646 41 STUD COUPLING RE-WASHER SET 2310 0573 BEFORE 01.04.90 use 2423 4145 (COMPRISES ITEMS 13, 15, 18, 21, 52, 55, 104, 112, AFTER 01.04.90 use 2310 1239 113,114, 301, 302, 401, 403, 411 AS SHOWN ON SHEET 42 BRASS OLIVE PFM-E -24-4 NO 9500-1101) 46 FLAME FAIL VALVE WATER PRESSURE REDUCING BEFORE 01.04.90 use F/F VALVE KIT 4912 5004 VALVE ADJUSTABLE 2515 4104 AFTER 01.04.90 use F/F VALVE 2515 3119 GAS GOVERNOR ½ 144 672-2 47 INTERRUPTER DEVICE 2852 1151 FUME STANDARD GUARD 2010 0173 48 CONNECTION S/A 2310 0784 END PLATE S/A 2310 0291 *WATER FILTER CARTRIDGE 2475 1901 (AFTER 30.6.91) * TO CONVERT FROM FLOAT SWITCH LOW LEVEL DETECTOR TO THERMAL CUT OUT (ITEM 84) USE KIT 4912 4010