artdirector.no Edition 10/2015 REFERENCES Heat Tracing, Junction Boxes, Enclosure Systems & Cable Glands Aibel Aker Solutions Apply Rosenberg WorleyParsons BP ConocoPhillips Shell Statoil Det Norske De-Ice Your partner for ELECTRICAL HEATING SYSTEMS ENCLOSURES and JUNCTION BOXES EX-SYSTEMS and high voltage CABLE GLANDS HELIDECK LIGHTING SYSTEM Ulstein Verft AS, Norway Kleven Verft AS, Norway STX OSV Søviknes AS, Norway Havyard Leirvik AS, Norway STX OSV Langstein AS, Norway Fiskarstrand Verft AS, Norway Flekkefjord Slipp & Maskinfabrikk AS, Norway Marinens Hovedverft AS, Norway Tandanor Shipyard, Argentina Drydocks World Dubai LLC, UAE Hyundai Heavy Industries, South Korea Noth American Shipbuilding, USA Helideck Agip Kazakstan Aluminum Offshore, Singapore Bayards Aluminium, The Netherlands BP ConocoPhillips ExxonMobile Nabors Drilling, USA National Iranian Oil Co. Newfield Peninsula Malaysia Marine Aluminium, Norway Maritime Products ONGC, India Petrobras Brazil Samsung Heavy Industries Schlumberger Rig Shell Statoil QatarGas Photo Øyvind Hagen/Statoil Photo Statoil For more references, please contact Tranberg Photo harald pettersen/statoil Member of the R. STAHL Technology Group Tranberg AS Strandsvingen 6 P.O. Box 8033 N-4068 Stavanger Norway Tel: +47 51 57 89 00 Fax: +47 51 57 89 50 E-mail: info@tranberg.com www.tranberg.com Member of the R. STAHL Technology Group
Tranberg was established in 1901 and is located in Stavanger, the oil capital on the west coast of Norway. Due to the oil industry, oil companies and offshore vessel ship owners have found their base in Stavanger. This has made it possible for Tranberg to develop and test products in close cooperation with our customers. Since the start, Tranberg has designed, manufactured and supplied high quality electromechanical products for use on ships and offshore installations. Equipment capable of performing under all climatic conditions, from arctic cold to tropical heat, is a special feature for products produced by TRANBERG. High product quality and durability have been developed by TRANBERG through delivery of equipment to the demanding maritime and offshore markets for the last 100 years. Our flexible production and dedicated workers have made it possible to adapt to quickly changing developments and increased demand for smaller equipment with total lower lifetime cost and products suitable for use in arctic environment. Manufacture and supply of products with reliable quality for their purpose shall continue to be the image of TRANBERG. Index Heat Tracing solutions Thermon Tranberg & Thermon accessories Enclosure systems and cable glands Page 6-9 Page 10-11 Page 12-13 Page 14-15 Tranberg develops, manufactures and distributes: Heating systems Heat trace / De-Ice systems Design engineering Supervision services Control, monitoring and distribution panels Material supply Energy saving temperature controllers Junction boxes Heating cables Connection accessories Mechanical protection Enclosure heaters Protection and heating of instruments Lighting systems Navigation & Signal light systems Floodlights Searchlight systems Deck lights Installation material Helideck lighting systems Obstruction lights NavAids Enclosure systems Junction boxes / Instrument enclosures Cable glands Panel building Switches and distribution systems Junction boxes for electro, instrument & telecom Tef 1058 Series Page 16-17 Easy access junction boxes, control stations Page 18-19 Customized Ex-enclosures in stainless steel Aisi 316L Page 20-21 Cabinet heaters, flexible & powerful cable glands Page 22-23 Tube trace Page 24-25 Achilles JQS Qualified Our company is a qualified supplier in Achilles JQS A Joint Qualification System for suppliers to the oil industry in Norway and Denmark. The company s Quality Management System is certified according to ISO9001:2008 by Dekra. Our production holds production quality assurance notification for ATEX and IECEx and Quality assessment according to "Forskrift om skipsutstyr" (Directive 2009/26/EC). Nemko is authorizing body for our EX workshop. In 2006 Tranberg became a member of the R. STAHL Technology Group. R. Stahl is one of the global market leaders in explosion protection business, and with the integration into this group, Tranberg is now a part of their international distribution network. Within the R. STAHL Technology Group, Tranberg will serve as the competence center for lighting and de-icing on ships, and for process heating systems. EX-Systems and High voltage solutions Helideck and Obstruction lights Circle & H Lighting Aids to navigation Page 26-27 Page 28-29 Page 30-31 2 3
N o.1 Supplier to offshore installations Products designed and manufactured in close cooperation with demanding customers have enabled Tranberg to supply the oil and gas market with high quality electro mechanical products with low life time cost and high functionality. Tranberg supplies products within the following areas for the oil and gas industry: HEATING LIGHTING ENCLOSURE SYSTEMS SYSTEM BUILDING Photo BP Photo Øyvind Hagen/Statoil Photo Dag Myrestrand/Statoil Tranberg has been awarded several projects for offshore installations. Ever since the Ekofisk field was first discovered in 1969, Tranberg has been involved in its development. Tranberg supplied the complete heat-tracing system for Snøhvit (Hammerfest Gas Plant) and significant parts of the heat tracing to Ormen Lange. Tranberg do also deliver products and systems to e.g. projects like: Goliat, Gudrun, Kårstø KDP2013 and Kårstø K-LAB SST. 2015-2016 onging deliveries for Aasta Hansten and Ivar Aasen projects. As the company moves forward, it will continue its plans to grow geographically and to extend its services. Photo Helge Hansen/Statoil Projects Heat Trace, junction boxes & cable glands Aibel Aker Solutions Apply Bergen Group Rosenberg BP ConocoPhillips Shell Statoil De-Ice Ulstein Verft AS, Norway Kleven Verft AS, Norway STX OSV Søviknes AS, Norway Havyard Leirvik AS, Norway STX OSV Langstein AS, Norway Fiskarstrand Verft AS, Norway Flekkefjord Slipp & Maskinfabrikk AS, Norway Marinens Hovedverft AS, Norway Tandanor Shipyard, Argentina Drydocks World Dubai LLC, UAE Hyundai Heavy Industries, South Korea Noth American Shipbuilding, USA Helideck Agip Kazakstan Aluminium Offshore, Singapore Bayards Aluminium, The Netherlands BP ConocoPhillips ExxonMobile Nabors Drilling, USA National Iranian Oil Company Newfield Peninsula, Malaysia Marine Aluminium, Norway ONGC, India Petrobras, Brazil Samsung Heavy Industries, Korea Schlumberger Rig Shell Statoil QatarGas 4 5
Complete heat tracing solutions Photo Øyvind Hagen/Statoil Photo Kjetil Alsvik/ConocoPhillips Heating systems Tranberg AS is working closely together with Thermon, the world s leading manufacturer of heating products, primarily for the offshore and petrochemical industry. We supply complete heat tracing systems for the following applications: Winterization of pipe systems, instruments, tanks and vessels Anti-icing/de-icing of helideck, safety and emergency areas Temperature maintenance of pipes, tanks and vessels Electrical process heating Heat Trace Engineering Our engineering service ranges from training and assistance of your employees, in house engineering, to delivery of a complete engineering package. This package would typically consist of: Heat tracing philosophy Load schedule Supply and control panel specification Single line diagram Junction box plot plan Heat tracing piping isometrics Instruments hook-up Bill of materials Product documentation Installation details and commissioning guide-lines System Integration - Material Supply Power distribution and control panels Electrical heat tracing cables Heat tracing components and mechanical protection Electrical process heaters Electrical gas heaters Electrical immersion heaters Pre-insulated traced instrument piping Instrument heating Monitoring systems De-Ice One-quarter of the known oil and gas reserves are in the arctic regions. Ships in operation in these environments have to be adequately heated. To make it possible to perform the related pumping and processing in the predominantly extremely low temperatures, pipes and equipment, instruments and switch cabinets must be safely heated. Heaters on steps and walkways ensure safe working conditions. Ships designed for use in the arctic environment has to be equipped with de-ice systems in order to: Maintain the main functions of the ship Keep manoeuvrability Keep stability related to icing Keep crew safe (rafts, life boats, walkways etc) Tranberg has the related engineering know-how and suitable products to provide the customer with optimal solutions for heating in safe and potentially explosive atmospheres. Training/Commissioning Our service consists of training in engineering, installation, commissioning and troubleshooting. Training can be conducted at our premises, in your organization, or on site, depending on your requirements and the nature of the training. Our service is conducted by highly skilled personnel with extensive experience within site project management and installation. TEF TRACE Frost protection and process heating monitoring and control Tranberg Tef Trace is a multi-loop monitoring and control system for heat tracing applications. The scalability of the system will match most applications where the need of a fully automatic control and supervision is present. The operators panel is located in the panel door. The human, man, machine interface (HMI) provides the personnel with an easyto-use menu where several parameters can be read and set, while the personnel also has access to alarms, status information, trend data and so forth. Photo Harald Pettersen/Statoil The Heat Tracing Specialists Tranberg AS (Norway) and Tranberg Systems (Denmark and Sweden) are distributors for Thermon Heat Trace equipment and Cellex Instrument heating in Scandinavia. Photo Swire Pacific Self regulating enclosure heaters, made of acid proof stainless steel. Delivered in sizes 50-900W, available with flying lead cable, junction box or ambient sensing thermostat. Photo Ole Jørgen Bratland/Statoil 6 7
Heat trace accessories Tranberg has designed and manufactured heat tracing equipment and heating applications for rough environments for more than 25 years. Our product range consists of an assortment of different heat tracing junction boxes, capillary and electronic thermostats, protection material and control systems. Heat tracing Solutions Photo Eiliv Leren/Statoil TEF TRACE SAVE ENERGY USING FROST PROTECTION MONITORING AND CONTROL Tranberg TEF Trace multi-loop monitoring and control system for frost protection applications. The scalability of the system will match most applications where the need of a fully automatic control and supervision is present. The operator panel is located in the TEF Trace panel door. This HMI provides the personnel with an easy-to-use menu where several parameters can be read and set, while the personnel also have access to alarms, status information and trend data. Energy Saving: Solid State Relays (SSR): Allows rapid output pulsing (PWM) to quickly achieve the set temperatures, and to ensure a precise temperature control. Scalability: The software is designed to use configurable parameters, allowing customer-specific solutions for e.g. number of outputs and temperature readings. Smooth load control: The system will turn on the outputs in a sequence that minimizes in-rush current when e.g. turning on self-regulating heating cables. Intelligent monitoring: The system will automatically, and periodically, check each output for any earth-leakage and current consumption. All data is accessible in the menu in the control panel. Wall Mounted Box Pipe Mounted Box Pipe Mounted Box Small footprint and low weight: The TEF 1070 varies in width according to the number of outputs, while the compactness ensures installation in limited spaces. TEF Trace is modularized and typically delivered with either 36 or 45 outgoing circuits, each at 16 or 25A. Completely built into a steel cabinet, external connections are limited to a 3 phase incoming power, outgoing circuits, and interface signals to external control systems. Individual control of any output: Each output may be turned on or off, have a fixed duty cycle (PWM), or be set at a specific temperature. The dead band may also be set as required. Integrations: Hardwired alarm signal to external systems. OPC data available over Ethernet, optionally via a Profibus module. Wall Mounted Box Marshalling Box 8 Heat Tracing solutions Heat Tracing solutions 9
Thermon The Heat Tracing Specialists www.thermon.com Complete Heat Tracing Solutions As independent manufacturing, design and support organizations, Tranberg and Thermon can supply a complete range of trace heating products, design services, project management, site installation, system audits, maintenance and training with performance guaranteed. Electric Heat Tracing The demands placed on trace heating systems vary based on the design parameters specific to each application. To meet these needs, Thermon manufactures the widest variety of electric heating cables and control systems in the world. Industrial Electric Heat Tracing Commercial Electric Heat Tracing Tubing Bundles Thermon offers heated tubing bundle solutions for applications ranging from pressure transmitters, process analyzers, Continuous Emissions Monitoring Systems (CEMS), freeze protection, process temperature maintenance or high temperature exposure. Thermon s flexible manufacturing process makes almost any bundle configuration feasible and economical. Tubing Bundles for Process Instrumentation CEMS / Process Analytical Offshore Oil and Gas Offshore Platform s, FPSO s, FSO s, ships and drilling rigs commonly require the application of electric trace heating systems for the following reasons: Freeze Protection One-quarter of known oil and gas resources are located in extremely cold areas and therefore ships and platforms destined for these regions and other cold locations will require varying levels of freeze protection. Freeze protection of piping, valves, fittings and instrument tubing for fire protection water, potable water, sea and fresh cooling water, drill water and bilge water discharge. Anti-icing (kept ice free) e.g., door seals, ballast tank vents and cargo system valves. De-icing (ice removal in 4-6 hours) e.g., helidecks, walkways, walkways, ladders, antennas, scuppers and railings. Freezer room doors Recommended trace heating system: BSX or RSX self-regulating heating cable with ambient sensing thermostat control. Process Temperature Maintenance Oil and Gas products can also require electric trace heating for process temperature maintenance of pipes, instrumentation and tanks in the following typical situations: High wax content and/or pour point of crude oil Vapour pipelines from product tanks Hydrate prevention on gas pipelines Anti condensation heating on gas pipelines recommended trace heating system: HTSX self regulating heating cable with self regulating control. Personnel Comfort Heating cables installed in the floors of changing rooms. Recommended trace heating system: BSX or RSX selfregulating heating cable with floor sensing thermostat control. Electric trace heating Standards and Codes Thermon trace heating systems are tested and certified by major approval agencies to international industry and shipping standards. 10 Thermon Thermon 11
Tranberg & Thermon Accessories 1 pc. Cylinder M25, brass 1 pc. Lock nut, brass 1 pc. Termination kit HOT (9090 030) * * Note: Ferrules not included. CONNECTION KIT COLD Connection kit includes: 1 pc. Transition unit M25 with cladding exit plate 2 pc. Grommets, silicone 2 pc. Washers, AISI 316 2 pc. Glands for flexible conduit 1 pc. Cylinder M25, brass CONNECTION KIT WALL MOUNTING 1. Caution labels and seal labels are intended for direct exposure to industrial environments 1 pc. Lock nut, brass 1 pc. Termination kit COLD (7721 207/7721 209) 6. Cladding protector, Acid Resistant Stainless Steel AISI 316L * Note: Ferrules not included. 7. Flange crossing protection with or without silicon rubber, Acid Resistant Stainless Steel AISI 316L CONNECTION KIT Flexible conduit To be ordered separately Connection kit includes: 1 pc. Transition unit M25 with cladding exit plate 2 pc. Grommets, silicone 2 pc. Washers, AISI 316 2 pc. Glands for flexible conduit 1 pc. Cylinder M25, brass Elevator for high temperature line To be ordered separately 1 pc. Lock nut, brass 8. Heater protection rail, Acid Resistant Stainless Steel AISI 316L 9. Connection kit for heating cables, with single or double slot grommet, IP66/IP67 Subject to change without prior notice Cladding penetration for heat cable, SS316 Flexible conduit SS 316, M25 DESCRIPTION 2. Connection kit for wall mounting, cold and hot Tranberg AS P.O. Box 8033 N-4068 Stavanger Norway Tel.: (47)51 57 89 00 Fax.: (47)51 57 89 50 Cable size Part No. E-mail: info@tranberg.com www.tranberg.com Connection kit for cables KSX and HTSX - HOT 5 x 11 9178 224 Tranberg Systems Hjulmagervej 15C 7100 Vejle Denmark Tel.: (45) 75 85 83 80 Connection kit for cables BSX, VSX and HPT - HOT 5 x 13 9178 203 E-mail: mail@tranbergsystems.com Stainless www.tranbergsystems.com steel pipe strap Connection kit for cables RSX - HOT 5 x 15 9178 204 Flexible conduit across valve Connection kit for cables KSX and HTSX - COLD 5 x 11 9178 226 Connection kit for cables BSX, VSX and HPT - COLD 5 x 13 9178 205 Connection kit for cables RSX - COLD 5 x 15 9178 206 Gasket silicone with washers Connection kit for cables KSX and HTSX 5 x 11 9178 235 Connection kit for cables BSX and VSX 5 x 13 9178 200 Connection kit for cables RSX 5 x 15 9178 201 Flexible conduit SS316, M25, 2 meters 7000 080 Flexible conduit SS316, M25, 25 meters 7000 081 M25 threads Elevator for high temperature line 6071 Adapter f/flexible conduit Choose conduit length M25 threads Adapter f/flexible conduit Tranberg AS P.O. Box 8033 N-4068 Stavanger Norway Tel.: (47)51 57 89 00 Fax.: (47)51 57 89 50 E-mail: info@tranberg.com www.tranberg.com Tranberg Systems Hjulmagervej 15C 7100 Vejle Denmark Tel.: (45) 75 85 83 80 E-mail: mail@tranbergsystems.com www.tranbergsystems.com Gland M25, brass M25 threads Lock nut, brass Gasket silicone with washers Flexible conduit across valve TPS4967 REV. C 29.07.2015 10. Silicone protection sleeve for protection of heating cable 11. Pipe Strap, Acid Resistant Stainless Steel AISI 316L CONNECTION KIT FOR PIPE MOUNTING CONNECTION 12. Glass KIT HOT Tape 13. Aluminium Tape Connection kit includes: * 1 pc. Compression nut M28x1, brass 1 pc. Grommets, silicone 1 pc. Washers, AISI 316 1 pc. Termination kit HOT (9090 030) * Note: Ferrules not included. 3. Termination kit, cold and hot 4. End seal kit, cold 5. Connection kit for pipe mounting, cold and hot 14. Conduit Terminator for flexible conduit, Brass CONNECTION KIT COLD Connection kit includes: 12 Tranberg & thermon accessories Tranberg & thermon accessories 13 1 pc. Compression nut M28x1, brass 1 pc. Grommets, silicone 15. Cladding Penetration System for protection of heating cable
enclosure systems and cable glands Cable glands Tranberg cable glands have been manufactured at our factory in Stavanger for several decades. Our heavy duty series of cable glands are preferred by many projects. We are the Norwegian market leader for selected cable glands with the unique O-ring design. Our wide range is normally produced and stocked in brass material, but can be delivered in Stainless Steel AISI 316. The range can also be delivered with different kinds of thread types such as metric, BSP, NPT i.e. Tranbergs most recommended cable glands, stopping plugs, drain plugs, adapters and reducers are provided with an integrated O-ring seal to secure ingress protection. Other types of glands from our range will be provided with an additional teflon washer for ingress protection. ENCLOSURE SYSTEM The series TEF 1060 is the most flexible enclosure system. The enclosures are often used for RIO systems, switching and distribution panels, high voltage solutions etc. The dimensions span from 200x200x125mm upwards by 25mm each direction. This gives the most flexible possibilities to customized solutions. IP66/67 up to 2200x1000x600mm Stainless Steel AISI 316L Doors with or without hinges Door stopper Cam locks or screws Pad lock solution Gland plates Windows Lifting lugs Swing frames and 19 rack systems Door mounted components MCT s or cable glands Base unit for installation on floor Brackets for installation on wall Internal mounting plates in stainless steel JUNCTION BOXES Tranberg have manufactured junction boxes for hazardous areas for the offshore installations in the North Sea since the beginning of the Norwegian oil history. Our strength is to develop junction boxes together with customers to meet the demands for flexibility and best solutions. All our junction boxes are produced in sheet metal, Stainless Steel AISI 316L, to meet the market for lighter weight and increased quality demands. The TEF 1058 series are used for a wide range of installations. Typical solutions are for the Electro, Instrument and Telecom market, ESD s and control stations i.e. They can be equipped with cable glands, terminals, pushbuttons and lamps, instruments, relays, fiber optical connections and patch panels, medium voltage connections up to 6,6kV etc. The series TEF 1060 is our most flexible enclosure system. The enclosures are often used for RIO systems, switching and distribution panels, high voltage solutions etc. Tranberg enclosure system TEF 1060 also includes solutions for encapsulating smaller EExd enclosures for Non-Ex components. Our solution is to use an aluminium EExd enclosure inside a TEF 1060 EExe Stainless Steel AISI 316L cabinet. This results in a very flexible and cost efficient solution. Control Stations Tranberg offers a wide range of Eex ed control stations in Stainless Steel S316L for use in hazardous environments. Our certificate gives the opportunity to deliver various sizes of Tranberg control stations with various numbers and types of push buttons, lamps etc. from several manufacturers. All control stations are delivered as standard with: 1. 1 x Tranberg gland type E204/622-M25-D9 (Ø13-17mm) 2. 1 x Tranberg trafolyte label for TAG. Text can be agreed upon. 3. Contact switches and cable glands as for typical installations, other to be agreed upon or according to specifications. 14 15
Junction boxes for electro, instrument & telecom TEF 1058 Series Due to our modern production techniques we are able to design and manufacture Tranberg junction boxes TEF 1058 in accordance with customer s specifications and needs. Our trained and experienced sales colleagues will assist in the process of designing the most effective junction box for each application. Customization and flexibility is the key to success both for our customers and us. Tranberg is known for excellent service in regards to design, quality, functionality and punctual delivery. Delivery of complete junction boxes on short notice is our strength and in close relation to our main objective of being the preferred supplier to professional customers. The Tranberg series of junction boxes are used for a wide range of installations. Normal solutions are for the Electro, Instrument and Telecom market, ESD and control stations i.e. Junction boxes can be fully equipped with cable glands, terminals, push buttons and lamps, instruments, relays, fibre optical connections and patch panels, medium voltage connections up to 6,6kV etc. By ordering a fully equipped Tranberg junction box, our customers are guaranteed the benefit of saving time and cost. Key characteristics for Tranberg junction boxes: Light weight due to sheet metal, acid proof Stainless Steel AISI 316. Solid double flange on top of box in combination with a wide rubber sealing on lid to secure permanent ingress protection, IP66/67. Double flange bending outwards allowing 100% disposable space inside junction box. Stainless Steel AISI 316L lid with screws that are secured to the lid. Electro polished or Bright Chemical Dip. Junction box can be equipped with components according to component list. Only appropriate ATEX or IECEx certified glands, blanks and adapters must be used. These components must at least have a degree of protection IP6x according to EN 60529. On request the box can be delivered for temperature range up to 100 o C. The junction box is delivered in ARCTIC versions approved for temperature range to -60 o C. Also for use in presence of combustible dust. Protection: IP66/IP67. TEF 1058 tef 1058 40 Internal dim. A = 353 A = 318 B = 235 B = 200 C = 108 C = 100 tef 1058 35 Internal dim. A = 253 A = 218 B = 215 B = 180 C = 108 C = 100 tef 1058 25 Internal dim. A = 253 A = 218 B = 175 B = 140 C = 108 C = 100 tef 1058 15 Internal dim. A = 175 A = 140 B = 147 B = 112 C = 78 C = 70 tef 1058 10 Internal dim. A = 147 A = 112 B = 125 B = 90 C = 78 C = 70 tef 1058 05 Internal dim. A = 135 A = 100 B = 115 B = 80 C = 58 C = 50 A B C Earthing: Inside on busbar or terminals. External earth bolt on mid right side. Gasket: EPDM/Silicone. Double flange bending outwards allowing 100% disposable space inside junction box. Stainless Steel AISI 316L lid with special screws secured to the lid. 16 Junction boxes for electro, instrument & telecom Tef 1058/Tef 1059 Series 17
Easy Access junction boxes Control Stations TEF 1058-50/55 Series The new TEF 1058 Easy Access junction box is a new design that simplifies terminations by having a raised terminal rail that is fully accessible when the lid is removed. The TEF 1050 Easy Access may be used for a wide range of applications. Electrical terminations Instrument signals Telecom signals Other applications requiring space for cables and terminations Easy to use Easy to access Raised terminal that is fully accessible when lid is removed Control Stations Tranberg offers a wide range of EEx ed control stations in Stainless Steel AISI 316L for use in hazardous environment. Our certificate gives the opportunity to deliver various sizes of Tranberg control stations with various numbers and types of push buttons, lamps etc. from several manufacturers. Ex II 2 GD EEx ed IIC Acid Restistant Stainless Steel AISI 316L IP65/66 Electro polished Inside earthing on busbar, External earth bolt EDPM Gasket Long lifetime maintenance cost All control stations are delivered as standard with: 1. 1 x Tranberg gland type E204/622-M25-D9 (Ø13-17mm) 2. 1 x Tranberg trafolyte label for TAG. Text can be agreed upon. 3. Contact switches and cable glands as for typical installations. Easy Access junction box. 18 Easy Access junction Boxes Control stations 19
Customized Ex-enclosures in stainless steel AISI 316L TEF 1060 Series The series TEF 1060 is the most flexible enclosure system. The enclosures are often used for RIO systems, switching and distribution panels, high voltage solutions etc. The dimensions span from 200x200x125mm upwards by 25mm each direction. This gives the most flexible possibilities to customized solutions. Our junction boxes are used for a wide range of installations. Normal solutions are for the Electro, Instrument and Telecom market, ESD s and control stations i.e. They can be equipped with cable glands, terminals, pushbuttons and lamps, instruments, relays, fiber optical connections and patch panels, medium voltage connections up to 6,6kV. IP66 up to 2200x1000x600mm Stainless Steel AISI 316L Doors with or without hinges Door stopper Cam locks or screws Pad lock solution Gland plates Windows Lifting lugs Swing frames and 19 rack systems Door mounted components MCT s or cable glands Base unit for installation on floor Brackets for installation on wall Internal mounting plates in Stainless Steel AISI 316L 20 Customized ex-enclosures Customized ex-enclosures 21
Cabinet Heaters, flexible and powerful Enclosure heater with 1.5m flying lead TEF 9206 TEF 9207 Effect range: 50-300W 100-500W Temp class: T5 T3 Enclosure heater with junction box TEF 9206 TEF 9207 Effect range: 100-600W 100-1000W Temp class: T5 T3 Power Effekt output % % Power Effekt output % % 140 % 120 % 100 % 80 % 60 % 40 % 20 % 0 % 140 % 120 % 100 % 80 % 60 % 40 % TEF 9206 Heater -20 0 C -10 0 C 0 0 C 10 0 C 20 0 C Ambient temperature 0 C TEF 9207 Heater 20 % 0 % -20 0 C -10 0 C 0 0 C 10 0 C 20 0 C Ambient temperature 0 C Enclosure heater with junction box and thermostat TEF 9206 TEF 9207 Effect range: 100-600W 100-1000W Temp class: T5 T3 Applications TEF 9206 Self regulating enclosure heaters in acid resistant Stainless Steel AISI 316L / EN 1.4404. Delivered in sizes from 50-1000W at 0 o C ambient air. The rugged polymere construction of the heater element ensures reliable performance in harsh and corrosive environments when used in combination with the acid resistant steel housing. Versions available with junction box and thermostat. Low profile Self regulating heating element, prevents overheating Material: Acid resistant Stainless Steel AISI 316L Available in T3 and T5 versions IP 66 Nominal voltage: 230V 50/60Hz Available with flying lead, junction box, or junction box with thermostat 100% nominal effect at 0 o C ambient temperature and no wind Vibration proof For use inside equipment enclosures and cabinets to prevent condensation and provide climatic control. TEF 9207 For use inside equipment enclosures and cabinets to prevent condensation and provide climatic control. To maintain steady desired temperature in larger spaces. TEF 9209 Heater 120VAC For use inside equipment enclosures and cabinets to prevent condensation and provide climatic control. 22 Cabinet heaters Cabinet heaters 23
Cable Glands Increased Safety cable glands EExe and Exe For armoured and unarmoured cables IECEx certificate No.: IECEx NEM 13.0021X ATEX certificate No.: NEMKO 13 ATEX 1548X, Ex II 2 G Ex eb IIC, IP66/67, -60 C to +135 C, EExe II IP66/67 Ex II 2G 98ATEX392X Stopping plugs, Adaptors and Reducers Exe IECEx certificate No.: IECEx NEM 13.0025 ATEX certificate No.: NEMKO 13ATEX1553 Ex II 2 G Ex eb IIC, IP66/67, -60 C to +135 C Tranberg cable glands have been manufactured at our factory in Stavanger for several decades. Our heavy duty series of cable glands are preferred for many projects. We are the Norwegian market leader for selected cable glands with the unique O-ring design. Our wide range is normally produced and stocked in brass material, but can be delivered in Stainless Steel AISI 316. The cable glands from Tranberg can be delivered with different kinds of threads like Metric, BSP, NPT i.e. Tranbergs cable glands, stopping plugs, drain plugs, adapters and reducers are provided with an integrated O-ring seal to secure ingress protection. Other types of glands from our range have to be provided with an additional teflon washer for ingress protection. Integrated O-ring for secure ingress protection. Made of high quality brass or Stainless Steel AISI 316 material. Threads: Metric, BSP, NPT i.e. Special design on customers request. Well proven quality. Designed for rough environments. Ex certified according to ATEX/IECEx. Designs for armoured and unarmoured cables. Designs for wire braid or steel wire armoured cables. Exe and Exd designs. Tranberg cable glands installed in a stainless steel junction box. Local manufacturing close to the customers makes Tranberg the preferred cable gland provider for projects in the North Sea region. THROUGH GLAND O-Ring EPDM entry seal TEF 9/15mm thread length E204/ Brass or AISI 316L 622 Flame resistant neoprene grommets Cable size: 4,9-66mm M16-M90 O-Ring EPDM entry seal 9/15mm thread length Brass TEF 704 Flame resistant neoprene grommets Cable size: 2-13mm M25 EPDM entry seal 15mm thread length TEF Brass or AISI 316L E205/ Flame resistant neoprene grommets 624 Cable size: 4,9-66mm M16-M90 COMPRESSION GLAND TEF 805 Flameproof cable glands EExd For wire braid or steel wire armoured cables. EExd IIC IP66/67 Ex II 2G 98ATEX418X IECEx certificate No.: IECEx PRE 14.0023 ATEX certificate No.: Presafe 14 ATEX 1532 Ex II 2 G Ex d IIC Gb, -60 C to +135 C COMPRESSION GLAND Entry threads: Metric 15mm thread length metric & PG TEF 705 Brass or AISI 316L Flame resistant neoprene grommets M16-M75 THROUGH GLAND Entry threads: Metric 15mm thread length metric & PG TEF Brass or AISI 316L 620/ Flame resistant neoprene grommets 621 Cable size: 4,9-66mm M16-M90 COMPOUND GLAND TEF 955 15 mm thread length metric & PG Brass Flame resistant neoprene grommets M16-M75 Entry threads: Metric 15mm thread length metric & PG Brass or AISI 316L Flame resistant neoprene grommets M16-M75 Model TEF 650 Drain plug EExe Used as breather to prevent condensation inside junction boxes and enclosures. Also used to drain water. NEMKO 02ATEX167, CSA216432, IECExNEM11.0006 Ex II 2G Ex e IIC Gb, Ex e II, IP66 according to EN 60529, -60 C to +130 C Model TEF 730 Angle Adapter Brass or AISI 316L Metric / NTP Adapter Metric Adapter NPT Stopping Plug Metric EEx e Stopping Plug Metric EEx d Stopping Plug PG EEx e/eex d Stopping Plug NPT EEx e/eex d Stopping Plugs: Integrated EDPM O-Ring that sits firmly in a shaped groove Different types of threads: Metric, NPT A wide range of sizes: from M16 and NPT3/8 up to M100, NPT3 Made of brass or acid proof stainless steel: Well suited for a long life in harsh environments Providing customer specific versions from quantity one Entry threads: Metric Thread lengts: 9/15mm Brass or AISI 316L Ingress protection: IP66 according to EN 60529 M25 24 Cable glands Cable glands 25
EX-Systems and high voltage Topside Umbilical Termination Units Tranberg has delivered medium and high voltage connection systems to hazardous areas for several large projects and has specialized knowledge for topside connection for subsea umbilical cables, including high voltage, signal and fiber optical cables. Our high voltage solutions are also used in refinery installations and Non-Ex areas. The wide product range and experience of Tranberg AS and Stahl gives customers system solutions of high quality and high delivery precision. Our new Ex-system department will be an engineering and production unit of electrical systems for use in Ex-areas, mainly focusing on oil and gas industry in Norway. With the unique concept of the TEF 1060 series enclosures from Tranberg, we aim to be one of the most flexible Ex-systems builders in the market. We may offer systems in accordance with any of the known Ex protection methods and will provide an engineered solution based on premium quality requirements. Applications Power distribution for subsea applications Hazardous areas High voltage solutions Solutions for windmills Arctic environment Saline atmosphere Successful installation of electrical connection system for 34kV at Ekofisk References Customer Project Qty, Cabinet Umbilical kv ABB Power System Kuff Gas 6 1x3ph 35mm2 11 kv Framo Engineering Ceiba C3 & C4 2 1x3ph 70mm2 15 kv Framo Engineering Ceiba C3 & C4 3 2x3ph 70mm2 15 kv Scanrope Subsea Cables Ekofisk Growth 2 1x3ph 500mm2 34 kv Framo Engineering Columba E 1 2x3ph 185mm2 11 kv ABB Denmark Maersk 6 3x120mm2 3,3 kv Framo Engineering Brenda 1 2x3ph 240mm2 11 kv Statoil Kårstø Gas power 1 3x3ph 185mm2 6,6 kv Scanrope Subsea Cables Qatar Gas 8 1x3ph 185mm2 20 kv Talisman Energy Seawater pump 2 1x3ph 95mm2 6,6 kv Framo Engineering Ceiba C5 1 2x3ph 70mm2 11 kv Framo Engineering Tordis 2 6x240mm2 11 kv Framo Engineering Azurite 1 2x3ph 70mm2 11 kv R.Stahl Far East North Belut 1 1x3ph 35mm2 20 kv JDR Cable UK North Belut 1 1x3ph 35mm2 20 kv Duco Cable UK Jacky-Beatrice 2 3x120mm2 11 kv Aibel Njord-A 2 1x3ph 300mm2 11 kv Framo Engineering Shelly 1 3x95mm2 11 kv Over 100 solutions for 1,4 kv / 3,3 kv and 6,6 kv for use to winch ROV s and subsea pump systems. Pfisterer Connex contact system in a combined MV/LV/FO solution. The LV/FO compartment is welded in the MV compartment to simplify dismantling and installation of the umbilical. Outlets and service from the outside provides easy access to the LV/FO compartment. High voltage enclosures up to 36kV Signal cable junction boxes Fibre cable junction boxes Complete and customized solutions Light weight Cost effective installation Short delivery times Zone 2 EExe max 11kV Zone 2 EExn R above 11 kv EExd or EExp for use in Zone 1 above 11 kv Type of protection Zone 2 EExe max 11kV Zone 2 EExn R above 11 kv EExd or EExp for use in Zone 1 above 11 kv Our design simplifies installation Pfisterer Connex contact system Solution for multi-contact termination 26 EX-systems and high voltage EX-systems and high voltage 27 The series TEF1060 is the most flexible enclosure system. The enclosures are often used for RIO systems, switching and distribution panels and high voltage solutions. The dimensions span from 200x200x125 mm upwards by 25 mm each direction, making it the perfect tool for customized solutions. IP up to 2200x1000x600 mm Stainless steel AISI316 Doors with or without hinges Door stoppers Cam locks or screws Pad lock solution Gland plates Windows Lifting lugs Voltage detection Multi-contact termination Door mounted components MCT s or cable glands Base unit for installation on floor Brackets for installation on wall Internal mounting plate in AISI316L
TD/PM Circle & H Lighting Flood lights Perimeter lights Obstruction lights Illuminated Windsocks Status Lights CHLITE TD/PM Circle & H Identification Lighting System Material Corrosion free high performance resin Light intensity According to CAP437, 7th Ed. Dimensions light element 750x125mm, height 20mm Dimensions power box 650x900x300mm Ingress protection IP66 (EN 60529) Electrical power H overall System < 100 W C overall System < 100 W Supplied by the Power Box (Safe Area) Operational temperature -30 C + 55 C Installation interface M6 fixing, optional interface layer for irregular surfaces Floodlights According to the letter of March 2006 sent by UK CAA to the offshore industry, four (4) xenon floodlights have to be installed on the deck at an angle of 90 o equally spaced around the platform for optimal illumination of the deck. For use in Zone 1, Zone 2 and safe area. TEF 9964100 Helideck Floodlight Xenon For use in Safe Area. TEF 9970 Helideck Floodlight led Ex II 2G Ex d e op is IIB+H2 T4 Gb. Ex II 2G Ex d e op is IIB+H2 T5 Gb. For use in Zone 1 and Zone 2. Helideck status light system HeliLED A helideck status light system (a red flashing beacon) should be fitted to give any helicopter approaching or on deck a warning that the installation is in an unsafe condition for helicopter operations (e.g. gas detection). The Tideland Signal HeliLED system complies with CAP 437 requirements and is available certified for use in Zone 1 areas. It utilises LED technology providing long life with minimal maintenance. Certificates Tranberg supply Helideck lighting system according to the latest CAP437 Standard References All major helideck manufacturers in the world: Aluminium Offshore, Singapore Bayards Aluminium, Netherland Marine Aluminium, Norway Maritime Products, Norway Kapp Aluminium Tretum Offshore, Norway Marine / Oil&Gas newbuilding market - worldwide Replacement market - worldwide Rig owners, Shipowners, Oil Companies CHLITE TD/PM Circle & H Identification Lighting System CHLITE Touchdown/Positioning Marking (TD/PM Circle) and Lit Heliport Identification Marking ( H ) system according to the latest CAP437 Standards for Offshore Helicopter Landing Areas. Antislip surface High Reliability Quick installation Low power consumption Maintenance free on deck Factory sealed LED lighting element No electrical components on deck surface CAP437 Compliant 7th Ed. with Amendment No metallic parts: Corrosion free high performance resin suitable for both aluminium and steel decks Easy to install: Minimum impact on helideck surfaces with no over-deck junction boxes Atex and IECEx certified, suitable for Zone 1 and 2 Extremely low profile (20mm), under the required specifications Versatile Installation: Cable routing above deck or below deck Operational temperature -30 C + 55 C Ingress protection IP66 (EN 60529) CAP437 Compliant 7th Ed. with Amendment ATEX certified, suitable for Zone 1 and 2 Marking: Ex II 2G Ex mb IIC T6 Gb IECEx CES 15.0002X Marking: Ex mb IIC T6 Gb Perimeter lights The colour of the perimeter lights has changed from yellow to green. There are additional requirements to the vertical beam angle of the light and the light intensity is increased from 25Cd to 30Cd. Tranberg can offer a LED perimeter light which will have a very long lamp life of 50,000 hours. This will result in maintenance savings. The lights should be equally spaced at intervals of not more than 3 meters around the perimeter of the safe landing area. For use in Zone 1, Zone 2 and safe area. TEF 2430 Perimeter Light Green LED Ex II 2G EEx de luminaire. For use in Zone 1 and Zone 2. TEF 2460 Perimeter Light Green LED Ex e m IIC Gb. For use in Zone 1 and Zone 2 and Safe Area. TEF 2440 Perimeter Light Green LED For use in Safe Area. Illuminated windsock A wind direction indicator (windsock) should be provided and located so as to indicate the wind conditions at the offshore location. The windsock should be visible during the approach of the helicopter to the deck. The windsock should be illuminated for night time operations. For use in Zone 1, Zone 2 and safe area. TEF 9968 Illuminated Windsock Ex e m IIC Gb. For use in Zone 1, 2 and Safe Area. NORSOK compliant. Obstruction lights Zone 1, Zone 2 and safe area Cranes Masts Complies with: ICAO Annex 14 Vol.1 Ch.6, Low intensity type B Integrated terminal box Low maintenance Rugged construction Low power consumption Instant light Resistant to vibrations Very long operating life (up to 50,000 hours) TEF 2460 LED Obstruction Low Intensity, Type B IECEx Luminaire Zone 1 & 2 in Brass and Polycarbonate. Helideck Control System The TEF 4500 Commander Utility Helideck Lights Control System (HLCS) is a complete control system for all helideck lights. Based upon the Commander Utility technology, this control system allows the control panel to be installed in the bridge or radio equipment room, while the enclosure with all other necessary components may be installed further away. Between the two a simple Cat 3 ++ cable ensures that the industry-proven RS-485 network provides a reliable two-way communication. TEF 4500 Operator Utility Panel The TEF 4500 Commander Utility Helideck Lights Control System (HLCS) is a complete control system for all helideck lights. 28 helideck and obstruction lights helideck and obstruction lights 29
Aids to navigation To further enhance safety at sea for offshore workers and mariners Tideland Signal offers the following additional products: SeaBeacon 2 System 6 Racon Available in versions certified for Zone 1, Zone 2 and for safe area use. SeaBeacon 2 System 6, a frequency agile racon, provides dependable service to all marine radars including those with modern narrow band receivers. SeaBeacon 2 System 6 is unequaled in frequency matching accuracy, consistent pulse-by pulse response and advanced sidelobe suppression. The Informer V10 Ex AIS AtoN An AIS information provider used for collision avoidance transmitting to all AIS equipped vessels in the area standard message 21 containing amongst other information the position and size of the platform. Housed in an Exd well glass enclosure the unit is certified for use in Zone 1 hazardous areas The light station- single lift, pre-wired and ready for field cabling. The Tideland Signal Fog Detector Available in safe area and Zone 1 certified version, can be used to automatically control the fog signals. It measures atmospheric visibility (meteorological optical range) by determining the amount of light scattered by particles (smoke, dust, haze, fog, rain and snow) in the air that passes through the sample volume. The fog signal and subsidiary lightthe subsidiary light can also be mounted separately. Battery Boxes Designed for operation in the harsh marine environment and suitable for Zone 1 hazardous areas. The boxes have ventilation to ensure any hydrogen released remains below 50% of the lower explosion level while having ingress protection (IP56). Suitable for indoor or outdoor use. Tideland Signal has been providing marking systems to the offshore industry for over 35 years. Many of these systems have a 25 year history of reliable service in some of the harshest environments on the planet. The latest development brings the benefits of LED technology (including 15Nm lantern) resulting in low power, no re-lamping and minimal maintenance to the offshore industry operating in Zone 1 (ATEX CAT2) hazardous areas. The systems comply with the latest IALA Recommendation O-139 on the Marking of Man-Made Offshore Structures and include the option of a 15Nm light which is often additionally required by regional authorities. Tideland Signal designs systems for maximum reliability as they need to operate during safety critical times. Each of the lanterns and fog signals are therefore autonomous units with their own U coder. In this way, service to the mariner is not affected by any central control panel failure, and they run directly from the standby battery minimising Points of Failure. Another advantage of this design is that it provides flexibility in the way the system can be powered. A central battery system, where standby power is maintained by a charger housed with a DC distribution board and monitor panel can be used; or alternatively a de-centralised system, where each light and fog signal station has its own power supply and battery with only an alarm panel at a central location. Both versions can provide photocell override for turning the lights on during the day, and a fog signal silent switch. The advantage of the de-centralised configuration is that space is saved in the central areas and DC distribution is minimised. The Syncrolan system is certified under the ATEX Directive 94/9/EC for use in Zone 1 hazardous areas. Versions are available for Zone 2 and for Class 1 Division 2 Group D areas, as described by the National Electrical Code. Fabricated from Stainless Steel 316L and in a range of sizes. Alternatively available in hot dipped galvanised mild steel. IP56 to EN60529 1992. II 2 G Ex e II T5 (-20 to +55 C) to EN60079-7 2007 Selected capacities between 165Ah C100 and 1,380Ah C100. Battery and battery boxes are certified as complete systems. See table for maximum values. Lead acid and NiCad batteries available. Batteries with a long service life that require minimal maintenance are selected for use. Supplied with all internal links and terminal covers. Hinged lid for ease of maintenance. Padlockable to prevent access by unauthorized personnel. Internally lined to prevent electrical contact with the enclosure. 12VDC and 24VDC available Designation Capacity in Watt Hours Ext Dimensions (L x W x H) SS01x 1,980 477 x 343 x 448 mm SS02x 3,960 652 x 477 x 448 mm SS03x 11,800 652 x 856 x 448 mm SS1000x 14,000 1,300 x 1,015 x 530 mm SS1000Tx 33,120 1,300 x 1,015 x 947 mm SS01x Ex e Battery Box SS02x Ex e Battery Box 30 Aids to navigation Aids to navigation 31