SPOT REMOVAL SYSTEM KREBS DUO - Assembly instructions - Safety indications - How to start and handle the machine - Inspection and maintenance - Trouble (cause and remedies) - Electric diagrams - Spare parts list
Page 2 OPERATING AND ASSEMBL SEMBLY INSTRUCTIONS FOR KREBS SYSTEM DUO plus These instructions are complemented by photographs which carry reference numbers for better understanding of the following. Number 1,2 and 3 for unmounted table legs. 1. Lay the System carefully on the backside. 2. Mount the 4 legs (respective key is included) (see photo D 5, No. 6) and also see page 6 of these Operating and Assembly Instructions (Mounting the 4 table legs). 3. Now put the System upright on its legs. 4. The exhaust hood (see photo D11, No. 1) can be snapped up so that the working area becomes free for placing a new piece of fabric on it. 5. Turn the suction arm in the exact position required for operation and then fix it in this position with the respective locking lever (see photo D12, No. 5). Attention! Never pull out the twin suction arm, because you risk to damage the blocking clap of the locking mechanism. 6. Put the two plastic containers for the backwater (see photo D 10, No. 1) under the table and join the hose visible on photo (D 10, No. 2) to the plastic containers by snapping on the fast lock joint. 7. Fill the plastic container marked Detergent with water and add approx. 1-3 % detergent (CV-Concentrate). Then mount suction hose for Detergent with screw cap of red silicone tube (see photo D 5, No. 12). ATTENTION! With this container and the red suction tube only tensides and water (no inflammable liquids) are allowed to be used. Use the CV-Conzentrate of KREBS/Switzerland only. This detergent is approved by us for System DUO. For damages which may result on System DUO by the use of other detergents, KREBS declines all responsibility. 8. Fill the second plastic container marked Water with water and mount the suction hose for Water with the screw cap (see photo D 5, No. 10). 9. Fix the suction tube Cleaner with screw cap onto solvent container (see photo D 5, No. 11). 10. Mount suspension system (see photo D 12, No. 1). 11. Now hook the connection hose (see photo D 12, No. 2) to the suspension system and unpack the operating head. 16-854-066 / 29.11.2007
Page 3 OPERATING AND ASSEMBL SEMBLY INSTRUCTIONS FOR KREBS SYSTEM DUO ATTENTION! You may only use solvents and liquids with a flash point of 61 C or higher. For damages to material or persons occurring through the use of other unsuitable liquids or solvents KREBS takes no responsibility at all. 12. Connect foot-switch for extractor with respective plug on the left side of the cabinet. 13. Mount filter and dryer for compressed air to the left side of the cabinet. Fix the pressure at 4-7 bar (see photo D 12, No. 4). 14. Exhaust hose can be connected to the 110 mm diameter socket (see photo D5, No. 2). 15. Exhaust hose can also be connected to the 80 mm diameter socket (see photo D5, No. 4). 16. Open frontdoor of cabinet (see photo D 4, No. 8) (safety-key included). 17. Connect main cable situated on the left side of the cabinet with respective plug to the electric main supply. 18. Connect main switch (see photo D 4, No. 7). 19. Switch on the door safety switch by pulling the white handle (see photo D 1, No. 11). Red control lamp (mains) and green control lamp (Trafo) on door light up. (see photo D4, No. 1 and No 4). ATTENTION! All the respective parts in the cabinet are now under power and the door is open. (DO NOT TOUCH ANYTHING!) 20. Now the pump is active (see photo D 1, No. 2) the container (marked detergent) is slowly filling up. As the container is equipped with a floater operated automatic maximum level switch, the pumping action is automatically interrupted when the container is filled to about three quarters of its maximum capacity (see photo D 1, No. 2). 21. As soon as the container (see photo D 1, No. 2) (detergent) is filled, you can lock the safety lock (see photo D 4, No. 8) and hand over the respective key to the maintenance engineer for safe keeping, because, for reasons of staff safety, it is not desirable that the operator of the System who works on it has access to the electric part of the machine. 22. The 2 yellow heater switches (Heater), (photo D4, No. 2), for detergent and (photo D4, No. 3) for air, must now be activated by finger pressure and consequently both light up. At the same time the 2 red control lamps detergent (photo D4, No. 5) and air (photo D4, No. 6) light up. These two lamps switch off as soon as the operational temperature has been reached. ATTENTION! Only switch on heater after the detergent container (photo D1, No. 2) has been filled up. 23. Switch on ventilator with switch (photo D12, No. 3). 24. Function control: Cleaner Put selector switch (see photo D 4, No. 10) on position Cleaner. Take the handle (photo D 9, No. 7) in your hand and activate with your index finger the upper
Page 4 OPERATING AND ASSEMBL SEMBLY INSTRUCTIONS FOR KREBS SYSTEM DUO operation switch situated on the avert side of the handle (see photo D 9, No. 1) and the solvent jet Cleaner 580) will appear after a certain initial sucking up time of approx. 20-30 sec. (see photo 9, No. 5) (nozzle in the middle). 25. The rear operation knob (see photo D 9, No. 3) has no function when the selector switch is on position Cleaner. 26. Now you place the garment to be cleaned over the ventilation opening of the suction arm. (photo D12, No. 5) 27. Press the foot switch. By this you achieve the following: The suction ventilator under the working area is switched on, the fabric fixed and you can spray solvent and blow air. 28. Apply as little solvent as possible! As the solvent dries slowly, it is absolutely essential to apply only just the necessary amount of solvent for each specific dirt in that specific fabric. In practise this means, at first you apply a tiny little bit of solvent and immediately dry. You will then see on the dried fabric whether the spot has disappeared completely. If not, repeat this procedure as many times as necessary. 29. Dry immediately after spraying solvent! Bring the compressed air nozzle outlet slot, which is at the front of the handle, into direct contact with the textile material to be dried (do not press the nozzle orifice too hard against the fabric to be dried). By pressing the lower operation switch (see photo D9, No. 2) you get the compressed air out and you direct the air dispenser head lightly backwards and forwards over the area to be dried, as you would do with an electric razor. Make sure you guide the compressed air dryer in continuous plane and soft contact over the fabric. 30. Function control: Water Put selector switch (see photo D 4, No. 10) on position Water. Take the handle (photo D 9, No. 7) in your hand and activate with your index finger the upper operation switch situated on the avert side of the handle (see photo D 9, No. 1) and the detergent jet (CV Conzentrate) will appear after a certain initial sucking up time of approx. 20-30 sec. (see photo 9, No. 4) (front nozzle). 31. Then press with your thumb the switch in the rear of the handle (photo D9, No. 2) and, after a short sucking time, the rinsing jet starts spraying. 32. Press the foot switch. By this you achieve the following: The suction ventilator under the working area is switched on, the fabric fixed and you can spray detergent and blow air. 33. Apply as little Detergent as possible! As the detergent dries very slowly, it is absolutely essential to apply only just enough detergent, respectively spray only as long as absolutely necessary for that specific dirt in that specific fabric. 34. Dry immediately after spraying detergent! Bring the compressed air nozzle outlet slot, which is at the front of the handle, into direct contact with the textile material to be dried (do not press the nozzle orifice too hard against the fabric to be dried). By pressing the lower operation switch (see photo D9, No. 2) you get the compressed air out
Page 5 OPERATING AND ASSEMBL SEMBLY INSTRUCTIONS FOR KREBS SYSTEM DUO and you direct the air dispenser head lightly backwards and forwards over the area to be dried, as you would do with an electric razor. Make sure you guide the compressed air dryer in continuous plane and soft contact over the fabric. ATTENTION! THE LIQUID PUMPS RESPECTIVELY NOZZLE PRODUCE A VERY HARD JET. NEVER DIRECT OR AIM THE OPERATING HEAD TOWARDS PERSONS OR PARTS OF PERSONS AND IF YOU HAVE DELICATE FABRICS (NOT VERY RESISTANT AGAINST MECHANICAL TREATMENT) MAKE A TEST ON SUCH A FABRIC FIRST IN ORDER TO FIND OUT WHAT DISTANCE IS SUITABLE BETWEEN NOZZLE ORIFICE AND FABRIC IN ORDER TO DO EFFECTIVE AND FAST CLEANING WITHOUT DAMAGING THE FABRIC. The liquid as well as the air are fixed at temperatures which we consider right: 85 C for the liquid and 120 C for the air. Most materials can withstand to these temperatures without damage. However, the metallic ends of the operating head will get very hot and should, therefore, not be touched (like an iron!). For fabrics very sensitive to chemical pressure, it is recommended to put a piece of felt on the metal grating of the suction opening, which also makes guidance of the compressed air tube easier (not moving the tube in the correct angle is not punished so strongly when you work with a felt underneath the fabric). If you work intensively and continuously with felt underneath the fabric to be cleaned, have several such felt sections available, so that the spare ones can dry in the meantime. 35. Make sure that the backwater (see photo D 10, No. 2) really flows correctly into the backwater plastic tanks under the table. Safety elements and fuses The following remarks show where the respective fuses are placed in the System: 36. The automatic fuse (see photo D2, No. 11) is the main fuse for the remaining components, such as pumps, motors, valves etc... (not for the Blower for the working area). 37. On (photo D2, No. 15) you see the safety-cut-out for the air heater. To switch on press black button. Alarm system for water supply and backwater 40. As you can deduct from the foregoing instructions, the water supply will first be filled with water and most of the water enriched with detergent will end up in the backwater containers. Both supply containers, the one for the water and the one for the detergent, have consequently to be refilled periodically. For the backwater tanks there is no automatic alarm, these containers should be controlled and emptied from time to time to avoid overflowing. Temperature setting of the heatings 41. With the red regulating button (photo D2, No. 13 and No. 14) the heater for the detergent respectively for the air can be adjusted in a stepless way to the temperature you want. Detergent: (photo D2, No. 14) from 20 C to 85 C Air: (photo D2, No. 13) from 20 C to 140 C
Page 6 OPERATING AND ASSEMBL SEMBLY INSTRUCTIONS FOR KREBS SYSTEM DUO Mounting the 4 Table Legs
Page 7 Safety Indications for KREBS SYSTEM DUO For Your Safety Working safely with this machine is possible only when the operating and safety informations are read completely and the instructions strictly followed. In addition, the general safety instructions in the enclosed booklet must be followed. Before using for the first time, ask for a practical demonstration. cable If the cable is damaged or cut through while working, do not touch the but immediately pull the mains plug. Never use the machine with a damaged cable. In the event of damage, repair work should only be carried out by specialist. spaces. Make sure that there is adequate ventilation when working in confined Inhaling the aerosol may cause a health hazard. Always wear respiratory protection. Danger of Explosion. No open flames shoud be located in the working area. Do not smoke. Do not spray easily combustible or explosive fluids (e.g. benzene, alcohol) nor use them for cleaning. Do not work with fluid with unknown dangers. Follow manufacturers' instructions.
Page 8 Safety Indications for KREBS SYSTEM DUO 1. ATTENTION! Use only solvents and liquids with a flash point of minimum 61 C or higher. Use the CV-Conzentrate of KREBS Switzerland only. This detergent is approved by us for System DUO. For damages to material or persons occurring through the use of other unsuitable liquids or solvents KREBS takes no responsibility at all. 2. The difference between the temperature of the working area respectively the solvents/liquids and the flash point of the solvents/liquids used has to be at least 15 C. 3. For storing the solvents and liquids the respective pertinent instructions have to be followed (correct room temperatures for storing, not exposed to direct sunlight or to the radiation of heaters etc.). 4. The exhaust air must be directed outside of the working room, and this in such a way that the exhausts are not re-introduced in the working room or other rooms through air inlets. 5. The unit may only be connected to a socket fused with a minimum of 15 A. 6. The maximum possible air pressure should not exceed 9 bar. (Response pressure on safety valves.) If you have a higher air pressure the system must be protected by a pressure reduction valve. 7. Before you remove the glass from the air filter unit, make sure that the system is disconnected from the compressed air supply first. 8. Smoking, open fires or open lights are forbidden within the vicinity of the system. 9. ATTENTION! The liquid pumps and its respective nozzle produce a very pointed, sharp jet. Never direct the working head towards a person or a body part of a person! 10. For repairs only use original parts from the manufacturer! 11. Unplug the main electric supply cord every time before opening the casing for the installations or when executing any other work on the electric parts of the system! 12. Noise emission information as per instructions (3.GSGV). The average noise emission is 75 db(a), measured in 1.5 meter height and in a distance of 0.5 meter from the edge of the system. There can, however, be top emissions up to 88 db(a). The echoing qualities of the room have not been considered in these noise emission measurements.
Page 9 Inspection and Maintenance for KREBS SYSTEM DUO 1. When the suction power of the ventilator on the working surface and the hood diminishes, please check whether the protection sieve at the entry of the ventilator is blocked with impurities. If necessary, clean. 2. Periodically the casing of the ventilator and the running wheel of the ventilator have to be checked for dirt and dirt removed. Serious soiling of the ventilator may jeopardize the safety of the ventilator! 3. The backwater containers under the table need to be emptied from time to time. 4. When the brass container on the air unit is full, please empty (see photo D4, No. 9). ATTENTION! Disconnect compressed air supply before doing so! 12 Months Guarantee The guarantee covers the remedying of all faults arising from faulty manufacture of materials without cost to the customer. This Guarantee excludes damage caused by ingress of dirt, insufficient and/or incorrect maintenance. THEO KREBS LTD. CH-8583 SULGEN
Page 10 Wir We Theo Krebs AG Nous (Name des Anbieters) (supplier s name) (nom du fournisseur) EU/UE KONFORMITÄTSERKLÄRUNG DECLARATION OF CONFORMITY DÉCLARATION DE CONFORMITÉ Industriestrasse 22, CH-9450 Altstätten (Anschrift) (address) (adresse) erklären in alleiniger Verantwortung, dass das Produkt declare under our sole responsibility that the product declarons sous notre seule responsabilité que le produit Fleckenreiniger Duo (Bezeichnung, Typ oder Modell, Los-, Chargen- oder Seriennummer, möglichst Herkunft und Stückzahl) (name, type or model, lot, batch or serial number, possibly sources and numbers of items) (nom, type ou modèle, nom de lot, d échantillon ou de série, éventuellement sources et nombres d exemplaires) auf das sich diese Erklärung bezieht, mit der I den folgenden Norm(en) oder normativen Dokument(en) übereinstimmt. to which this declaration relates is in conformity with the following standard(s) or other normative document(s) auquel se réfère cette déclaration est conforme à la (aux) norme(s) ou autre(s) document(s) normatif(s) Sicherheit: EN 60335-1:2002 EMV: EN 55014-1:2000/A1:2001lA2:2002/ EN 55014-2:1997/A1:2001 (Titel und/oder Nummer sowie Ausgabedatum der Norm(en) oder der anderen normativen Dokument(e) (title and/or number and date of issue of the standard(s) or other normative document(s) (titre et/ou no. et date de publication de la (des) norme(s) ou autre(s) documents) normatif(s) Gemäss den Bestimmungen der Richtlinie(n); following the provisions of directive(s); conformément aux disposition de(s) directive(s) (falls zutreffend) (if applicable) (Ie cas echeant) 73 / 23 / EEC + 89 / 336 / EEC + 93 / 68 / EEC Jahr der Anbringung der CE-Kennzeichnung: 2004 Kreuzlingen, 6. Dezember 2004 H. Kohlert A. Aepli (Ort und Datum der Ausstellung) (Place and date of issue) (Lieu et date) (Name und rechtsgültigeunterschrift) (name and legally valid signature) (nom et signature valide)
Page 11 Trouble - Causes and Remedies KREBS SYSTEM DUO Operating breakdown Cause Remedy No water, detergent or cleaner jet - Nozzle D9 Pos. 4 or 5 clogged Clean, exchange a) Pump D1 Pos. 1a, 1b, 1c - Valve (ball) D6 Pos. 4 defective or Clean, replace (motor) runs, container dirty D1 Pos. 2 is full Cleaner and water containers - Piston D6 Pos. 7 frozen Clean are full - Piston D6 Pos. 7 worn or Replace defective - Cylinder D6 Pos. 16 worn Cylinder cplt. D6 Pos. 5 to be replaced - Suction pipe D1 Pos. 3 to the Tighten, resrew, control pump untight - Connection D1 Pos. 4 between Clean connection and fittings container - heater clogged - Drive D6 Pos. 18 loose or Fasten, replace defective - Pump complete D6 Pos. 5 + 8 Fasten loose - Cylinder D6 Pos. 16 displaced Cylinder cplt. D6 Pos. 5 to be replaced - Pressure hose D6 Pos. 17 Replace damaged - Piston spring D6 Pos. 6 damaged Replace - Reflux valve in water or Cleaner Clean, replace container clogged or defective b) Pump D1 Pos. 1a, 1b, 1c - Container D1 Pos. 2 do not refill See under "Container D1 (motor) runs, container Pos. 2 do not refill" D1 Pos. 2 is empty - Cleaner or water container empty Refill c) Pump D1 Pos. 1a,1b, 1c - Piston D6 Pos. 7 tight Clean (motor) does not run - Door of System not closed Close it - Automatic safety device D2 Switch on Pos. 11 not switched on - Switch for function D9 Pos. 1 for Control, if defective, replace cleaner, detergent, D9 Pos. 3 for water on handle does not function
Page 12 Trouble - Causes and Remedies KREBS SYSTEM DUO Operating breakdown Cause Remedy - Relay (K4) D2 Pos. 4 (detergent) Replace Relay (K5) D2 Pos. 5 (water) Relay (K6) D2 Pos. 6 (cleaner) defective - Relay (K8) D2 Pos. 8 defective Replace - Transformer D2 Pos. 12 is defective Replace - Door safety switch D1 Pos. 11 Replace is defective - Motor D1 Pos. 1a, 1b, 1c Replace is defective - Electric joints are loose or Control, replace defective - The switch, D12 Pos. 3, in front Switch on of the table is not switched on - Main switch D4 Pos. 7 Switch on is not switched on - Main electric power supply Control not working Water (detergent) runs out of - Nozzle D9 Pos. 4, 5 or 6 loose Tighten the handle D9 Pos. 7 - Rubber - O - Ring D7 Pos. 8 Replace defective - Pressure hose D6 Pos. 17 Replace defective Spray-jet not strong enough - Nozzle D9 Pos. 4, 5, or 6 clogged Clean, replace or irregular - Nozzle D9 Pos. 4, 5 or 6 defective Replace - Valve (ball) D6 Pos. 4 defective Clean, replace or dirty - Piston D6 Pos. 7 worn or Replace defective - Cylinder D6 Pos. 16 worn Cylinder cplt. D6 Pos. 5 to be replaced - Suction pipe D1 Pos. 3 to Tighten, rescrew, control the pump is untight
Page 13 Trouble - Causes and Remedies KREBS SYSTEM DUO Operating breakdown Cause Remedy - Connection D1 Pos. 4 Connection and joints must be container - heating clogged cleaned - Drive D6 Pos. 18 (excenter) Tighten, replace is loose or defective - Pump D6 Pos. 5 + 8 lose Tighten - Cylinder D6 Pos. 16 put out Cylinder cplt. D6 Pos. 5 to be of place replaced No compressed air comes out - No compressed air Check air supply of the handle - Magnetic valve for air D3 Pos. 1 Replace coil, replace valve defective - Door of system not closed Close it - Automatic safety device D2 Switch on Pos. 11 not switched on - Switch D9 Pos. 2 defective Replace - Relay (K8) D2 Pos. 8 defective Replace - Transformer D2 Pos. 12 defective Replace - Door safety switch D1 Pos. 11 Replace defective - Pessure-regulator set wrongly Reset correctly (max. 7 bar) (too high) Container D1 Pos. 2 does not refill - Valve D8 Pos. 8a + 8b on Clean valve D8 Pos. 8a + 8b, membrane pump D2 Pos. 16 or rescrew or replace is untight or defective - Automatic safety device D2 Switch on Pos. 11 not switched on - Door of System is not closed Close it - Floating switch D1 Pos. 5 Control, replace is defective - No detergent in the large container Refill under the table - Relay (K1) D2 Pos. 1 (detergent) Replace defective
Page 14 Trouble - Causes and Remedies KREBS SYSTEM DUO Operating breakdown Cause Remedy - Membrane pump D2 Pos. 16 Control, replace defective (motor D2 Pos. 16 does not operate) - Tubes between big container and Clean, replace membrane pump or between membrane pump and differential container clogged - Electric connections loose, Control, replace defective - Relay (K8) D2 Pos. 8 defective Replace - Transformer D2 Pos. 12 defective Replace - Door safety switch D1 Pos. 11 Replace defective - Main switch D4 Pos. 7 Switch on not switched on - Main electric power supply Control not working Steering container D1 Pos. 2 - Floating switch D1 Pos. 5 defective Control: If defective, floating overflown switch must be replaced - Relay (K2) D2 Pos. 2 (detergent) Replace defective Ventilator D5 Pos. 1 does not run - Main switch D4 Pos. 7 Switch on (Blower for working area) not switched on - The switch, D12 Pos. 3, in front Switch on of the table not switched on - Main electric power supply Control not working - Electric joints loose, defective Control - Plug D5 Pos. 8 under the table Do plug in not plugged in properly - Ventilator D5 Pos. 1 defective Replace - Relay (K10) D2 Pos. 10 defective Replace - Thermo relais (F10) D2 Pos. 10a Control, switch on, replace switched off or defective
Page 15 Trouble - Causes and Remedies KREBS SYSTEM DUO Operating breakdown Cause Remedy - Frontdoor of System not closed Close it - Door safety switch D1 Pos. 11 Replace is defective - Transformer D2 Pos. 12 is defective Replace - The automatic safety device D2 Switch on Pos. 2 is switched off - Footswitch is not connected Connect - Footswitch is damaged Replace Ventilator D5 Pos. 3 does not run - Main switch D4 Pos. 7 Switch on (Blower for hood) not switched on - The switch, D12 Pos. 3, in front Control: Replace of the table defective - Main electric power supply Control not working - Electric joints loose, defective Control - Plug D5 Pos. 9 under the table Do plug in not plugged in properly - Ventilator D5 Pos. 3 defective Replace - Condenser D5 Pos. 9 defective Replace - Relais (K9) D2 Pos. 9 defective Replace - Thermo relais (F9) D2 Pos. 9a Control, switch on, replace switched off or defective - The automatic safety device D2 Switch on Pos. 11 is switched off - Frontdoor of System not closed Close it - Door safety switch D1 Pos. 11 Replace defective Too lathery - too much detergent added to Add water the water
Page 16 Trouble - Causes and Remedies KREBS SYSTEM DUO Operating breakdown Cause Remedy Water in the exhaust air - Hose D10 Pos. 2 clogged at the Clean, straighten hose if necessary. position where it goes into the (should not be bent anywhere) wastewater container - Joint at T-joint D10 Pos. 4 Clean (above the hose) clogged - Lid at container D5 Pos. 3 Tighten firmly (position where loose the hose enters the wastewater container must be absolutely tight, fasten properly) - Fastlock joint D10 Pos. 2 is not Snap in correctly snapped in properly Control lamp "Mains" - Main electric power supply Control D4 Pos. 1 does not light up not working - Main switch D4 Pos. 7 not Control switched on or is defective - Light defective Replace - The automatic safety device D2 Switch on Pos. 11 switched off - Frontdoor of System not closed Close it Control lamp "Trafo" - Main electric power supply Control D4 Pos. 4 does not light up not working - Main switch D4 Pos. 7 not Control switched on or is defective - Light defective Replace - The automatic safety device D2 Switch on Pos. 11 is switched off - Door of System not closed Close - Door safety switch D1 Pos. 11 Replace defective - Transformer D2 Pos. 12 defective Replace - Relay (K8) D2 Pos. 8 defective Replace When activating the heater - Control light "Mains" D4 Pos. 1 See under control lamp "Mains" switches D4 Pos. 2 + 3 does not light up D4 Pos. 1 does not light up respective lights do not light up
Page 17 Trouble - Causes and Remedies KREBS SYSTEM DUO Operating breakdown Cause Remedy - Light defective Replace - Switch defective Replace When activating the heater - Requested temperature reached System is O.K. switches D4 Pos. 2 + 3 control lights "detergent" or - Lights defective Replace "air" D4 Pos. 5 + 6 do not light up, but heater heats Heater does not heat, control - Temperature probe D1 Pos. 7a Replace light "detergent" or "air" D4 + 7b defective Pos. 5 + 6 does not light up - Temperature regulator D2 Replace Pos. 13 + 14 defective Heater does not heat, control - Temperature regulator D2 Replace light "detergent" or "air" Pos. 13 + 14 defective D4 Pos. 5 + 6 are lit up - Heater "detergent" D1 Pos. 6a Replace defective - Heater "air" D1 Pos. 6b Replace defective - Electric joints loose or Control, replace defective - The safety-cut-out D2 Pos. 15 Switch on has switched off the heater (press black button)
Page 18 Assembly Instructions D1
Page 19 Assembly Instructions D2
Page 20 Assembly Instructions D3
Page 21 Assembly Instructions D4
Page 22 Assembly Instructions D5
Page 23 Assembly Instructions D6
Page 24 Assembly Instructions D7
Page 25 Assembly Instructions D8
Page 26 Assembly Instructions D9
Page 27 Assembly Instructions D10
Page 28 Assembly Instructions D11
Page 29 Assembly Instructions D12
Page 30 Electric diagram for System DUO: Page 1 (Version 400 V 3N~ / 50Hz) Heater air Safety cut out Safety cut out Heater detergent Miniature fan Door safety switch Power supply 24 VDC Main switch Automatic fuse Filter: (68nF + 2x0.15mH + 2x22nF) Blower for working area Thermo relais
Page 31 Electric diagram for System DUO: Page 2 Operating switch air Selector switch cleaner Motor Cleaner Operating switch cleaner Selector switch cleaner Membrane pump Blower for hood Thermo relais Motor water Motor detergent Operating switch water Selector switch water Operating switch detergent Selector switch water Operating switch air Selector switch water Foot switch Hand switch Magnetic valve cold air Magnetic valve hot air Detergent level maximum Detergent level minimum
Page 32 Electric diagram for System DUO: Page 3 Lamp for Heater 3. Detergent: grey 4. Air: violet Heater: blue L1: black Heater: red N blue Probe white (blue) Probe black (red) Switch Heater 1. Detergent: brown 2. Air: yellow
Page 33 Electric diagram for System DUO: Page 4
Page 34 Spare parts list for Pump unit Pos. Order No. Description 1 Cup screw 2 16-504-007 Valve holder 3 09-504-002 Valve spring 4 09-004-014 Valve ball 6 mm 5 16-504-035 Cylinder cplt. 6 16-504-004 Piston spring 7 16-504-003 Piston cplt. 8 16-504-019 Set screw 9 Pump housing with motor 10 16-502-143 Copper gasket 11 16-504-029 Pipe socket 12 16-502-129 Copper gasket 13 16-502-125 Coupling 14 Hollow screw 15 16-502-137 Coupling (Pos. 12-15 - 12-14) 16 17 16-504-036 Pump unit cplt.
Page 35 Spare parts list for Pump Pos. Order No. Description 1 16-504-011 Casing 2 16-503-010 Motor 3 16-504-019 Set screw 4 16-504-007 Valve holder 5 09-504-002 Valve spring 6 09-004-014 Valve ball 6 mm 7 16-504-004 Piston spring 8 16-504-003 Piston cplt. 9 16-504-029 Pipe socket 10 16-502-143 copper gasket 11 16-504-035 Cylinder cplt. 12 13 14 16-504-012 Excenter cplt. with ball bearing 15 16-504-010 Ball bearing type 626 16 16-504-030 Teflon washer 17 16-502-146 Screw M4 18 16-504-075 Supporting flange 19 16-504-018 Rubber buffer 20 16-504-014 Distancing bolt 21 16-504-032 Treaded pin M6 22 23 16-504-033 Screw M4 x 10 24 16-502-046 Screw M4 x35 25 16-504-022 Screw M5 x 16 Pos. 4-11 16-504-036 Pump unit cplt.
Page 36 Spare parts list for Nozzles Pos. Order - No. Description 16-507-001 Nozzle No. 4/1 cplt. HARD, Water / Detergent 1 16-507-007 Valve housing 2 07-408-001 O - ring 3 12-007-011 Valve ball 4 12-007-010 Valve spring 5 16-507-006 Swirl head 6 16-507-010 Teflon washer 7 16-507-011 Nozzle head No. 4/1 8 07-408-001 O - ring 16-507-002 Nozzle No. 4/2 cplt. MEDIUM, Water / Detergent 1 16-507-007 Valve housing 2 07-408-001 O - ring 3 12-007-011 Valve ball 4 12-007-010 Valve spring 5 16-507-006 Swirl head 6 16-507-009 Teflon washer 7 16-507-012 Nozzle head No. 4/2 8 07-408-001 O - ring 16-507-003 Nozzle No. 4/3 cplt. SOFT, Water / Detergent 1 16-507-007 Valve housing 2 07-408-001 O - ring 3 12-007-011 Valve ball 4 12-007-010 Valve spring 5 16-507-006 Swirl head 6 16-507-008 Teflon washer 7 16-507-013 Nozzle head No. 4/3 8 07-408-001 O - ring
Page 37 Spare parts list for Nozzles: Cleaner Pos. Order - No. Description 16-507-021 Nozzle No. 3/1 cplt. HARD, Cleaner 1 16-507-007 Valve housing 2 07-408-001 O - ring 3 12-007-011 Valve ball 4 12-007-010 Valve spring 5 16-507-006 Swirl head 6 16-507-010 Teflon washer 7 16-507-014 Nozzle head No. 3/1 8 07-408-001 O - ring 16-507-022 Nozzle No. 3/2 cplt. MEDIUM, Cleaner 1 16-507-007 Valve housing 2 07-408-001 O - ring 3 12-007-011 Valve ball 4 12-007-010 Valve spring 5 16-507-006 Swirl head 6 16-507-009 Teflon washer 7 16-507-015 Nozzle head No. 3/2 8 07-408-001 O - ring 16-507-023 Nozzle No. 3/3 cplt. SOFT, Cleaner 1 16-507-007 Valve housing 2 07-408-001 O - ring 3 12-007-011 Valve ball 4 12-007-010 Valve spring 5 16-507-006 Swirl head 6 16-507-008 Teflon washer 7 16-507-016 Nozzle head No. 3/3 8 07-408-001 O - ring
Page 38 Spare parts list for Relay unit: DUO plus Pos. Order - Nr. Description 1 16-503-313 DC - Relay 24V 2 16-503-314 Relay - Socket 3 16-503-150 Temperature regulator for Air 4 16-503-164 Temperature regulator for Detergent 5 16-503-279 Transformer 24V DC 6 16-503-246 LED - Indicator 24V DC 7 16-503-169 Industrial - relay 24V DC, 3UK 8 16-503-022 Relay - socket, 11-polig 9 16-503-062 Safety - system, 1-pool, 10A 10 16-503-123 Fixing piece 11 16-503-163 Distribution clamp blue, 4mm2 12 16-503-066 Distribution clamp grey, 4mm2 13 16-503-165 Distribution clamp grey, 6mm2 14 16-503-006 Distribution clamp blue, 6mm2 15 16-503-194 Grounding clamp 16 16-502-698 Carrier rail, 500mm 17 16-502-601 Carrier rail for transformator 18 16-502-253 Mounting sheet for Temperature regulator 19 16-503-172 Screw M3 20 16-503-153 Distance - holder M3 21 16-503-147 6kt. Screw M3 22 16-502-712 Screw M3 23 16-504-023 Screw M4 24 16-502-287 Nut M4 25 16-502-435 Safety washer to M4 26 16-502-070 Plate with thread 27 16-502-071 Safety screw 28 16-503-305 Relais 29 16-503-307 Thermo relais 30 16-503-303 Filter
Page 39 Spare parts list for Membrane pump Pos. Order - No. Description 16-504-020 Membrane pump cplt. 230 Volt, 50 Hz 1 Socket 2 Nut 3 Valve cap 4 Regulation nut 5 Pump socket 6 Streching ring 7 Ground plate 8a Valve holder 8b Valve 8c Gasket 9 Membrane 10 Plug 11 Spring 12 Clamp 8a-b-c 16-504-037 Valve, inlet and outlet 1-4,7-12 16-504-038 Pump head cplt.
Page 40 Spare parts list for Blower RD16