Machinery Brochure Solutions by Experience more than 60 years market leader in the field years 1953-2013
Contents Solutions by Experience I am proud to present you our Marcelissen Machinery Brochure. Over the past 60 years we have managed to develop, create and build many innovative and reliable machines that help our customer improve their business. We hope that we will be in a position soon to let you experience this as well. Marcelissen has developed itself from a small manufacturer of potato processing machines in the 1950 s to a marketleader in the field worldwide nowadays. Over these years we have managed to extend our knowledge about other food groups too, such as carrots, celeriac, onions, red beets and nuts. Recently we are in a position in which we can say that almost all vegetables can be produced in a Marcelissen machine. No matter how difficult your product is to process or how big the challenge Marcelissen has never let a customer down. 4 Infeed Cleaning 6 Peeling Inspection The key values of our company are not only building excellent machines that help you improve your business, but we are also very customer focussed. With our excellent 24/7 service team we can service your machines worldwide and understand that less maintenance, shorter down time and less wearable parts also contribute to a higher efficiency. Because of our worldwide net of, only the best, sales agents it doesn t matter where you are, Marcelissen can assist. With our knowledge of the machines, the feedback from our customers and the studying of vegetables we may call ourselves experts in the field. For that reason we can say; we offer you Solutions by Experience. We hope you enjoy reading this brochure and thank you for your interest. Feel free to contact us in case of questions and/or remarks. Kind Regards, 8 Cutting Sorting 10 Buffering Weighing Packing and Waste Guus Treuen Managing Director
Infeed and Cleaning In this first section of the Marcelissen company brochure we would like to show you some of the machines that we can offer to you for the storage, infeed and cleaning of your products. If you want to store your bulk in a bunker or you want to feed it in using boxes and a boxtipper we can offer you a suitable solution. No matter how big, small or heavy your boxes or big bags are we can solve it. From the storage we can feed the line, which can be fully automatically level controlled. This allows you to improve other parts of your process in the meantime. We use desoilers or desoiler belts to remove sand, soil mud or other small or medium shaped foreign objects from the product stream. This will result into the highest possible efficiency of your processing line. After this first step of product cleaning and foreign object removal we can remove the stones by using a destoner or a destoner washer combi. These flawless operating devices can take out basicly any product which should not be processed. Boxtipper To tip boxes, crates or big bags into a production line Heavy duty build, adjustable per size, balanced construction Optional remote controlled by level sensors, shaking function for absolute emptying and level controlling Bunker To temporary store product before processing Outfeed can be done by outfeed belt or bottom door Very durable stainless steel machine, level meter or observation window is optional Desoilerbelt To exclude sand and soil from the stream by using this bar-belt Very durable and excellent grip on the product Chain wheel driven, easy to clean Destoner washer To wash and destone product in one machine Very compact system with high quality and capacity washing Stones to be excluded by an outfeed belt, water, sand and mud via discharge valve Continuing to the washing it is very important to investigate your product first. From our many years of experience we know that fragile products such as most elongated products can only be washed, without damaging them, in our special designed washer for elongated products or waterbath washers for delicate products. All other products can be washed in our standard Marcelissen washer. After you have washed your product beautifully clean you can either move forward to the peeling, inspection, cutting, sorting or packaging section. Or you might give this extra treatment to your product with the Drum Rollerbrusher. This machine cleans your product even better and makes it look shiny and beautiful but even more important gives you a longer shelf life. Buffer with outfeed belt To temporary store and feed out of products High quality, very endurable, low maintenance Suitable for every product, connectable to a boxtipper Desoiler sorter To remove the soil from product or product stream, also a pre-sorting can be done Adjustable stainless steel rollers for maximum usage Heavy duty chain and construction is used Drum washer for elongated products To wash elongated products, such carrots, cucumber or parsnip without damages High quality washing, level control by valve Wearable parts in dry area, low water usage, filtering system is optimal Drum roller brusher To polish or clean (un) washed or peeled, for a better look and longer shelf life Very durable construction, wearable parts covered, wide range of brush hardness Available with transport auger or adjustable discharge door, smallest opening between the rollers, low maintenance Auger destoner To exclude stones from the production stream and elevate the product Very compact design, high capacity, low water usage, available in different diameters Machine can be delivered with stone catcher, sand catcher and floating parts catcher Drumwasher To wash all kinds of vegetables Compact shape, high quality washing, water, mud and sand discharge Optional with waterbath, destoner and brushes 4 www.marcelissen.com Marcelissen macherinery brochure 5
Peeling and Inspection This section is all about peeling and inspection. Maybe the most important step out of the whole processing. Most waste is generated during the peeling, also these machines need the most attention in maintenance and repairs. Marcelissen is proud to present to you the best solution for both. We offer peelers with the highest yield and lowest losses but yet with very few maintenance, wearable parts and repairs needed. For that reason our machines have been called best on the market by some of our highly respected and worldwide market leading companies. As a basic machine we offer a batch peeler. This machine peels on the smallest floor space your product. Due to the fact it is a batch peeler it can handle a maximum weight of product in batches for the best resut. We offer it with an automatic weighing system. This batchweigher can be used as well with all other peelers. The u-bed peeler is the working horse under the peelers, very durable and reliable and mainly used as a pre-peeler. Each roller in this machines is engine driven individually which allows you to adjust the speed of each roller for the most optimised peeling and reduce in downtime. In case one engine might break down, the machine will still do its job. The Drum Roller peeler is used as a second peeler or as a single peeler. This machine gives you the perfect round peeling with the lowest waste and the quality is controlled and fine-tuned by its control cabinet. With the control cabinet you can control the peeling time, the peeling intensity and the rotation for the best result possible. The knife peeler is developed to be the best knife peeler available. This machine gives you the optimal result in yield, capacity, rotation, fewest peeling losses, fewest down time, longest blade life and easiest knife change. The final result is the peeled by hand look which makes your product look authentic and tasteful. Using a Marcelissen knife peeler does not only increase the looks of your product but also the shelf life can be doubled or even tripled. Quality needs to be inspected. For this we use our roller inspection belt with special certified food proof star shaped rollers. These rollers make the product rotate and give you the best possible view on the product. We use cream coloured rollers since this gives you the best possible contrast on black or green, as these are the defects colours. For all smaller products we use our flat inspection belt. All belts can be equipped with, side waste belt, waste chutes, lighting and variable speed. Weighing hopper To tweigh exact pre-given batches for peelers for optimal peeling result Stainless steel durable design, to open by control cabinet steered pneumatic valve Very low maintenance, easy adjustable, double or triple weighing possible Capacity up to: 360 weighings/hr Batchpeeler To peel products in a drum and rotating disc by batches Direct drive via v-belt, drum is elevated pneumatically, optimal rotation Waste is excluded at bottom, product at the side, no flatpeeling Capacity up to: 4.000kg/hr Drum rollerpeeler To peel products continuously in a rotating drum and contra rotating rollers Highest capacity, highest efficiency, lowest loss, peeling and polishing possible in one machine Easy roller change, long bearing life, optimal rotation, quick cleaning spraying system U-bed rollerpeeler To peel vegetables abrasively with u-shaped peeler High capacity, easy maintenance, very reliable Each roller individually driven, freq. Steared is optinally, dry or wet peeling possible Capacity up to: 6.000kg/hr Knifepeeler To peel products by knife for a great look and longer shelf life Highest capacity, highest efficiency, best rotation and lowest peeling loss Full stainless steel, self cleaning, longest knife-life and adjustable knife dept for optimal peeling control Capacity up to: 4.000kg/hr Onion peeler To top, tail and peel onions Semi automatic, highest capacity, lowest losses, biggest range in (un)sorted sizes possible No damaging during the peeling, peeled by air, easy operating and maintenance Capacity up to: 66.000 pieces/hr Inspection belt For the inspection of peeled or washed product on a flat transport belt Stainless steel with Carotene proof food proof belt Optional with standings, waste chutes, re-peel belt or lighting Roller inspection belt To inspect peeled or washed product on special star shaped roller for rotating product Optimal sorting quality, food proof rollers (with certificate) in cream for optimal visibility defects Very durable system, chain drive. Optional; adjustable speed, lighting, standing, chutes and re-peel belt Batch knifepeeler To peel products by knife in a batch system Heavy duty batch machine, endurable knives, longer shelf life Automatic infeed and outfeed optional, best rotation, direct drive Capacity up to: 500kg/hr 6 www.marcelissen.com Marcelissen macherinery brochure 7
Cutting and Sorting This section shows some of our cutting and sorting solutions. If you have put so much effort in cleaning and peeling your product you want your product to be cut and sorted in the best possible way. No matter what product you have or which cut you demand we can offer you a solution. If you want to cut sticks, Julienne slices, wedges or dices we can offer. If you would like to cut products into 2, 4 or 6 parts we can recommand you the continuous halving or continuous halvingquarteringmachine. After the cutting or segmenting you only want the best sizes and quality to continue in your product stream. For this we can provide you the opportunity to sort out, without concessions, what you want out of your stream. The Sliverremover is the best machine in the world to sort out slivers and/or small pieces. The nubbin grader takes out short pieces that do not meet your quality standard. Where the sorting drum excludes all broken pieces or short plugs, the Radial sorter is able to sort every product on diameter. No matter what size, product or condition, Marcelissen can sort it. In case you have peeled potatoes we have the Continuous halving machine To half product via active cutting on a continuous process Singulated infeed possible, perfect centering due to diabolo rollers Suitable for small and extreme big potatoes, reliable machine Capacity up to: 10.000 pieces per lane/hr, number of lanes unlimited Radial sorting system To sort out fruits and vegetables on diameter with a big range of sorting adjustability Wide sorting range, rotating rollers for optimal positioning, accurate sorting Extremely heavy duty build, suitable for cleaned or dirty product Capacity up to: 35.000kg/hr If you wish to cut plugs from products with or without topping and tailing them we would advise you to use the topping/tailing belt or the Easycut machine. In case you wish to pre-grade your product in order to get the most optimal yield out of your cut we have the spiral sortingmachine or sorting drum to sort and grade your product in the most accurate way. best optical sorter available to sort out this potato on every specification, defect, size, quality or shape. If you have the demand to sort (un)washed products on diameter you will find a very suitable machine in our Radial sortingmachine. This will provide not only you a very accurate sorting with a big adjustable range in sorting gap but it is also suitable for high capacities and is extremely heavy duty build. Easycut To singulate, top, tail and/or cut elongated products in to plugs Random infeed, automatic singulation, more lanes possible Compact machine, possible stand alone Capacity up to: 3.000 pieces per lane/hr Short piece sorting drum To exclude short pieces or broken pieces after cutting or from the product stream Freq. Controlled speed, automatic exclusion of the sorted product, very accurate sorting Continuous process, cups emptying system by brush Spiral sorting machine Hydro cutter Sliverremover Diameter sorter To sort peeled product exact on diameter by square size Compact sorting with high capacity and many sortings possible Adjustable sorting outfeed possible, Unlimited capacity Capacity up to: 30.000kg/hr To cut tuberous products by water stream Straight cut, broken product limited, high capacity Wide range of different cuts and products possible, compact set-up To sort out sliver after cutting or small pieces after processing Highest accuracy, highest capacity, lowest maintenance, widest sorting range/sorting gap Unique star shaped rollers for grip, water bars used for cleaning, washing and easier waste exclusion This machine allows you to sort out accurately products on diameter Full st. st., wet dan dry product suitable, adjustable sorting gap Limited floor space, prevents breaking of blocking of product Capacity up to: 10.000 kg/hr Sorting drum Carrot cutter Nubbin grader Beltslicer To sort (un)peeled product on diameter Very maintenance friendly machine All number and sorting sizes are possible, oversize is standard Capacity up to: 3.000kg/hr To top, tail and cut plugs of carrots or other elongated products Inspection and cutting in one, highest yield possible Adjustable topping length and automatic waste exclusion To exclude (too) short pieces from a product stream, after cutting Very durable constructed, stabile and nonvibrating frame Exchangeable decks for different length sortings Suitable for slicing and cutting of product in a continuous way Beautifull cut, touchpanel controlled, easy to clean Easy adjustable product cut, st. st. food proof, big variety in cuts Capacity up to: 1.000kg/hr Slitmaster cutting machine To cut sticks and slices of a wide range of products High capacity, high yield, optimal length cut, square cut, compact machine Easy to clean, easy knife change, easy to maintain Capacity up to: 5.000kg/hr Continuous halving quartering machine To part product in 2 or 4 pieces in a continuous process Automatic singulation on roller transport and centred position before cutting Highest capacity and accuracy due to special Construction, positioning fingers are optimal Capacity up to: 10.000 pieces per lane/hr, number of lanes unlimited Optical sorter To control and sort out peeled products on size, quality and shape High capacity, singulated infeed, 360 degree view Unlimited number of exits, exit by air without damaging the product Capacity up to: 120.000 pieces/hr 3D cuttingmachine Suitable for dicing, slicing and stick cutting Continuous process, random infeed, 3 way cutting Easy to clean, easy to operate, easy knife change Capacity up to: 1.000kg/hr 8 www.marcelissen.com Marcelissen macherinery brochure 9
Buffering - Weighing - Packing and Waste In this last section we will provide you a glance of our solutions in buffering, weighing, packing and waste treatment. We know, from many years of experience, that it is very important to have reliable machines with very few down time but also highest yield and accuracy. Our weighing machines characterizes itself by working extremely accurate. This gives not only the highest profit on your product but also your staff will find it easy and pleasant to work with these user friendly machines. The transport belts will be offered specifically for your solution, each process and each product will need its own treatment. Where one product will have to be cooled before packing in water the other will have to remain dry. Where one specific product can be transported by a transport auger, with very low maintenance and long life, another product needs a special food proof. Summarised we can say; we can offer you the transport method that suits you and your product. Once packed the product the product needs to be transported in the most optimal way to a pallet, box, cooling or truck. Using the Marcelissen metal detector you will be containing parts or bits in the bag which might have been missed by your inspection. Finally the turning table allows you buffer some product in case other actions have higher priority. All these items are made to last because you cannot allow a break down. Most products have an ideal temperature, when packed, which is lower than the temperature in the production room. Also by peeling, cutting or transporting the product heats up. A cooling auger is then the most ideal solution to cool your product back to the most ideal temperature. With a continuous system, which cools and filters the water you will be guaranteed of a continuous and equal cooled product. Buffer transport auger To store, clean, cool, elevate and dry out processed product Very endurable due to the minimum number of wearable parts Almost self cleaning, flexible in height, length, buffer volume and elevate angle Transport belt with buffer To temporary store product and elevate it Foodproof construction and blue pvc foodproof belts Very endurable and easy to clean Transport auger To transport product horizontal or diagonal by auger Self cleaning and transport without damaging the product Lowest possible wearable parts and maintenance Weigher with waterbuffer To cool, clean, preserve, elevate and weigh processed products Accurate weighing and feeding, no damages to the product Full stainless steel, very durable transport system, computer controlled with pre-sets Capacity up to: 1.500kg/hr with 10kg bags per weighing unit Turning table To collect and temporary store packed product Stabile and solid construction, all size bags are possible Speed can be controlled, automatic storing can be implemented Outfeedbelt with metal detector To control and check the packed product on foreign objects Sensitivity is to adjust, suitable for bags or boxes Outfeed angle is flexible and the machine is on wheels Waste water separator To exclude water or liquids from waste stream Easy to clean, easy to maintain, highest water exclusion Full stainless steel and exchangeable sieves Pressing waste auger To press water or liquids out of the waste product Highest dry matter waste product as possible Adjustable water exclusion regulation Capacity up to: 15.000Kg/hr Cooling auger Buffer transport belt Weighing machine Multiple product weigher To cool back processed products to the most suitable packing temperature Horizontal cooling, diagonal outfeed with drying Recirculation and preservative adding possible To store, clean, cool, elevate and dry out processed product Very endurable and easy to clean due to special st. st. transport belt Buffer size, height, length or elevating angle are all custom-made To very accurate weigh processed products Very accurate and fast due to fine and Gross dosing lanes Computer steered with dewatering included Capacity up to: 1.500kg/hr with 10kg bags per weighing unit To accurately weigh and make the best combination of several items for packing Very accurate, automatic outfeed, touchscreen panel, pc linkable, easy to clean, easy to operate, easy knife change Easy usage, suitable for wet and dry product, all products possible Capacity up to unlimited, depends on the number of lanes, weight, product and infeed 10 www.marcelissen.com Marcelissen macherinery brochure 11
180 km Amsterdam 600 km Berlin 60 km Eindhoven Belfeld Düsseldorf 60 km Antwerp 140 km Paris 450 km Blauwwater 14 5951 DB Belfeld T +31 (0) 77 475 2002 F +31 (0) 77 475 1990 E info@marcelissen.nl www.marcelissen.com