Foundation Fieldbus Usability from field Device Perspective Hemal Desai Endress+Hauser India Pvt. Ltd 16 th October 2014 Automation 2014 Mumbai
Digital Revolution has come this far.. Digital Vendor neutral Interoperable Automation focused 500 members/affiliates 900+ Registered products 10 Control systems 20,000 Systems Installed 20,00,000 devices in service 2 2014 by Fieldbus Foundation
Key Deliverables Foundation Fieldbus Promise Scalable, Automation Infrastructure Future proof Function Block Based Architecture - Interoperability Multi drop, Multi-variable - CAPEX Reduced Footprint - CAPEX Data Integrity - Quality Control in the Field - Single Loop Integrity - OPEX Interrupt Driven Alerts Optimized traffic Isochronous Communication Optimized traffic Device Level Time Stamping Traceability, SOE Approved for use in Safety Instrumented Systems Rigorous Test and Registration Program - Interoperability 3 2014 by Fieldbus Foundation
Vendors Continually Work Meet End User Requirements Over the Years FISCO 4 2014 by Fieldbus Foundation
Example 1 - Interoperability Testing 3 rd Party compliance testing executed by the Fieldbus Foundation Field Devices Fieldbus Power Suppliers/Conditioners Couplers Cable Hosts First registered product 1998 Interoperability Test Kit (ITK) is only one of many tools used for product registration 5 2014 by Fieldbus Foundation
Host & Device Interoperability testing ITK Test Kit ITK Interface Device Testing Host Testing 6 2014 by Fieldbus Foundation
Interoperability Testing at Vendors FOUNDATION Fieldbus Triangle of Testing Device Vendor DCS Systems Vendors 7 2014 by Fieldbus Foundation
Fieldbus testing Lab at Endress+Hauser 8 2014 by Fieldbus Foundation
ABB Symphony AC800M AC800F/ Freelance Endress+Hauser ControlCare Emerson Delta V Honeywell PlantScape Experion PKS Invensys IA Series Metso Automation compactdna Rockwell Control Logix PLC5, SLC 500, FFLD Schneider Premium Siemens S7, PCS7 Yokogawa Centum CS3000 Example Interoperability Testing at Vendor Device Integration into Automation Architectures Process control Process Management Vendor Field Devices Plant Asset Management (PAM) ABB Composer Fieldbus Builder Control Builder Endress+Hauser FieldCare Emerson AMS FC 375 Honeywell Control Builder Experion PKS Asset Manager Invensys IA Series Metso FieldCare FF Explorer PACTware PACTware Siemens PCS7/PDM Step7 Yokogawa PRM, Fieldmate 9 2014 by Fieldbus Foundation
Example Interoperability Testing at Host End 10 2014 by Fieldbus Foundation
New Usability Initiative What is the Usability Initiative? To make Foundation Fieldbus as simple to use as 4-20 ma. Takes Interoperability & Ease of Use one step further. Objectives Backward compatibility Device Templates Automated Device Replacement PV Interchangeability 11 2014 by Fieldbus Foundation
Backwards Compatibility Device Replacement with different version Maintain minimum level of functionality Operate new instrument of old DD Future proofing technique The Backwards Compatibility specification and testing is available today under ITK6.1+ 12 2014 by Fieldbus Foundation
Device Templates A standard template will achieve basic configuration for a given application Basic configuration Configure devices to specific application Devices come with pre defines set of values from manufacturer. Device may support multiple templates User may decide to make additional configuration changes. - Advanced configuration. Local help available within the device Specifications available today and can be used for testing under ITK 6.2+ & Host Test Kit 3. 13 2014 by Fieldbus Foundation
Automated Device Replacement Replacement of a existing device with a new device. Automatic configuration of new device without manual intervention. Plug & Play like solution No re engineering, Host configuration or changing any element of the H1 network except the instrument. Will reduce integration risk 14 2014 by Fieldbus Foundation
PV Interchangeability Addresses the 3 am Sunday Device Replacement Scenario Replacement device gives a PV to get process up & running until Monday morning. Ideally should provide a PV without available DD Similar to replacing a 4-20 ma device. Decouple PV from DD Easier to handle the 4-20 ma. No ranging or calibration required. 15 2014 by Fieldbus Foundation
16 2014 by Fieldbus Foundation Example 2 Implementation of FF-912 Field Diagnostic Profile The technical specification which describes the implementation of the NE 107 into Foundation Fieldbus Endress+Hauser was part of the specialist team which defined the FF 912 F a i l u r e F u n c t i o n C h e c k O u t o f S p e c i f i c a t i o n M a i n t e n a n c e R e q u i r e d
Current Diagnostic Information from Devices Travel Deviation Cycle Counter Valve Signature Step Response Dynamic Error Band Drive Signal Output Signal etc... Electronics Failure Sensor Failure Process Condition Configuration Warning RTD Drift RTD Life Estimation etc... Electronics Failure Sensor Failure Process Condition Configuration Warning Plugged Impulse Lines etc... ph Electrode Aging Glass Electrode Failure Reference Electrode Failure Reference Electrode Coating Reference Electrode Poisoning etc... Electronics Failure Sensor Failure Reverse Flow Empty Pipe Calibration Error Process Condition Configuration Warning etc... 17 2014 by Fieldbus Foundation
Results Over range Reverse Flow Sensor Fail Electrode coated Empty Tube Sensor disconnect Operations Literally Leakage Sensor failure Valve stuck Travel Deviation Friction RTD failure Coil open High Temperature Plugged lines 18 2014 by Fieldbus Foundation
Example Coriolis Meters 1. Measurement page with warning 2. Event page Icon/text according NE 107 (F,M,C,S) 3. Info page An event occurred. Depending on event status the status symbol for the event level is shown Diagnostic event page. Maintenance instructions 19 2014 by Fieldbus Foundation
Example Easy Diagnostics in a Radar Level Transmitter The new categorizing in failure, maintenance required, function check and out of specification Failure -> change to manual operation+ call maintenance technician Maintenance required -> call/request maintenance technician Function check -> configuration in progress Out of specification -> check process environment Event Recorder Failure / Maintenance / Check / Out of Spec / Information Optional Trending of Events, More Events Recording Backup / Copy / Restore functionality. Easy Electronic replacement The detailed diagnostic information shows what happened remedy information Histo Rom Storage of Events, envelope curves & process values 20 2014 by Fieldbus Foundation
Context of Application Operator s Console Maintenance Console SD_MAINT_ALM Active SD_MAINT_ACTIVE Clogged Pressure Sensor SD_RECOMMENDED_ACTION H1 Clean Sensor FFIC : Automation 2011 - Mumbai 21 2014 by Fieldbus Foundation
Context of Application Operator s Console Maintenance Console SD_FAIL_ALM Active SD_FAIL_ACTIVE Pressure sensor failure SD_RECOMMENDED_ACTION H1 Change Sensor 22 2014 by Fieldbus Foundation
Example 3 Implementation of Field Diagnostics Manufacturer: Implementation Diagnostics Sensor Highest Severity Electronic Highest Severity Config. Highest Severity Process Highest Severity Sensor High Severity Electronic High Severity Configuration High Severity Process High Severity Sensor Low Severity Electronic Low Severity Configuration Low Severity Process Low Severity Sensor Lowest Severity Electronic Lowest Severity Config. Lowest Severity Process Lowest Severity. Process Diagnostic 23. Process Diagnostic X Process Diagnostic Z User: Configuration Assignment Masking Yes Info 1 No Yes Info 5 No Info 11 Yes No Info 16 Yes No Info 31 (max.) Yes No 23 2014 by Fieldbus Foundation
Implementation of Field Diagnostics 24 2014 by Fieldbus Foundation
Foundation Fieldbus Tools Scanner Camera WLAN / WWAN PHONE / VOIP 25 2014 by Fieldbus Foundation
26 2014 by Fieldbus Foundation