Performance Measurement of R32 Vapor Injection Heat Pump System

Similar documents
Performance Investigation of Refrigerant Vapor- Injection Technique for Residential Heat Pump Systems

Design of Divided Condensers for Desiccant Wheel-Assisted Separate Sensible and Latent Cooling AC Systems

Study of R161 Refrigerant for Residential Airconditioning

Performance of CO2 Cycles with a Two-Stage Compressor

Enhancement of the Separate Sensible and Latent Cooling Air-Conditioning Systems

An Experimental Investigation Of Oil Retention Characteristics In CO2 Air-Conditioning Systems

Low GWP Refrigerants for Air Conditioning Applications

Experimental Research On Gas Injection High Temperature Heat Pump With An Economizer

Visualization of Evaporatively Cooled Heat Exchanger Wetted Fin Area

Enhancement of Round Tube and Flat Tube- Louver Fin Heat Exchanger Performance Using Deluge Water Cooling

Effects of Flash and Vapor Injection on the Air-to- Air Heat Pump System

Performance of R-22, R-407C and R-410A at Constant Cooling Capacity in a 10

Comparison of Performance of a Residential Air- Conditioning System Using Microchannel and Finand-Tube

Experimental Study on Match for Indoor and Outdoor Heat Exchanger of Residential Airconditioner

Development of a Novel Structure Rotary Compressor for Separate Sensible and Latent Cooling Air-Conditioning System

Full and Partial Load Performances of RAC and CAC Heat Pump using R-32

Performance Evaluation of Heat pump System using R32 and HFO-mixed Refrigerant in High Ambient Temperature.

Low Global Warming Refrigerants For Commercial Refrigeration Systems

Purdue e-pubs. Purdue University

The Effect of the Ventilation and the Control Mode on the Performance of a VRV System in Cooling and Heating Modes

ASSESSMENT OF R430A REFRIGERANT AS A POSSIBLE SUBSTITUTE TO R134A REFRIGERANT IN LARGE CAPACITY FREEZER

TEST REPORT #32. System Soft-Optimized Test of Refrigerant D2Y60 in Air Source Heat Pump

*Corresponding author;

Lower GWP Refrigerants Compared to R404A for Economizer Style Compressors

Subscripts 1-4 States of the given system Comp Compressor Cond Condenser E Evaporator vol Volumetric G Gas L Liquid

Systematic Study of the Solution Properties of Low Global Warming Potential R-404A Replacement Refrigerant Blends with Various Polyol Ester Lubricants

Performance Characteristics of Air-Conditioner Under Tropical Ambient Condition

R32 Compressor for Air conditioning and Refrigeration applications in China

Performance Comparison of Hydronic Secondary Loop Heat Pump and Conventional Air-Source Heat Pump ABSTRACT 1. INTRODUCTION

Some Modeling Improvements for Unitary Air Conditioners and Heat Pumps at Off-Design Conditions

Evaluation of HCFC Alternative Refrigerants

Feasibility of Controlling Heat and Enthalpy Wheel Effectiveness to Achieve Optimal Closed DOAS Operation

R-404A Alternative with Low Compressor Discharge Temperature

Performance Characteristics and Optimization of a Dual-Loop Cycle for a Domestic Refrigerator- Freezer

Evaluation and Optimization of System Performance using HFO-mix Refrigerants for VRF and Mini-split Air-Conditioner

Effects of Oil on atranscritical Carbon Dioxide Air Conditioning Systems some experiences -

Effect of Height Difference on The Performance of Two-phase Thermosyphon Loop Used in Airconditioning

An Investigation Into The Influence Of Improved Refrigeration Cycle And Refrigerants On An Energy Efficient Domestic Refrigerator

Control Method Of Circulating Refrigerant Amount For Heat Pump System

Comparative assessment for drop in replacement of R134a in domestic refrigerator.

Behavior of R410A Low GWP Alternative Refrigerants DR-55, DR-5A, and R32 in the Components of a 4-RT RTU

NUMERICAL SIMULATION OF VAPOUR COMPRESSION REFRIGERATION SYSTEM USING REFRIGERANT R152A, R404A AND R600A

Drop-in Testing of Next-Generation R134a Alternates in a Commercial Bottle Cooler/Freezer

TEST REPORT #4. Travis Crawford Dutch Uselton. Lennox Industries Inc Metrocrest Drive Carrollton, TX 75006

COMPARISON OF HYDROCARBON R-290 AND TWO HFC BLENDS R-404A AND R-410A FOR LOW TEMPERATURE REFRIGERATION APPLICATIONS

EXPERIMENTAL STUDY ON R1234YF HEAT PUMP AT LOW AMBIENT TEMPERATURE AND COMPARISON WITH OTHER REFRIGERANTS

Development of R744 Two Stage Compressor for Commercial Heat Pump Water Heater

EXPERIMENTAL INVESTIGATIONS ON AUTOMOBILE AIR CONDITIONERS WORKING WITH R134a AND R290/R600a AS AN ALTERNATIVE

EFFECT OF PAG OIL CIRCULATION RATE ON THE HEAT TRANSFER PERFORMANCE OF AIR-COOLED HEAT EXCHANGER IN CARBON DIOXIDE HEAT PUMP SYSTEM

Air-Cooled Heat Exchanger Performance for R410A

TEST REPORT #65. Compressor Calorimeter Test of Refrigerant L-41-2 (R-447A) in a R-410A Scroll Compressor

Performance Comparison of Ejector Expansion Refrigeration Cycle with Throttled Expansion Cycle Using R-170 as Refrigerant

Effects of Frost Formation on the External Heat Transfer Coefficient of a Counter-Crossflow Display Case Air Coil

Performance Comparisons Of A Unitary Split System Using Microchannel and Fin-Tube Outdoor Coils, Part I: Cooling Tests

Refrigeration Cycle And Compressor Performance For Various Low GWP Refrigerants

Oil Return Measurements In A Unitary Split System Air Conditioner Using Different Refrigerant Mixtures

Experimental Investigation on Condensation Performance of Fin-and-Flat-Tube Heat Exchanger

Performance Enhancement of Refrigeration Cycle by Employing a Heat Exchanger

Performance Study of a Water-to-Water Heat Pump Using Non-azeotropic Refrigerant Mixtures R407C

Analysis of Constant Pressure and Constant Area Mixing Ejector Expansion Refrigeration System using R-1270 as Refrigerant

EVALUATION OF REFRIGERANT R290 AS A REPLACEMENT TO R22

Performance Evaluation of a Plug-In Refrigeration System Running Under the Simultaneous Control of Compressor Speed and Expansion Valve Opening

TEST REPORT #43. System Drop-in Tests of Refrigerants L-41-1, L-41-2, and R-32 in Water-to- Water Heat Pump

ME 410 MECHANICAL ENGINEERING SYSTEMS LABORATORY MASS & ENERGY BALANCES IN PSYCHROMETRIC PROCESSES EXPERIMENT 3

Experimental Investigation of a New High Temperature Heat Pump Using Water as Refrigerant for Industrial Heat Recovery

HFO-1234yf Performance in a Beverage Cooler

Study of R-161 refrigerant as an Alternate Refrigerant to various other refrigerants

Experimental comparison of a cascade refrigeration system operating with R744/R134a and R744/ R404a.

Study of Performance of Binary Mixture of R134a and R161 as a Substitution of R134a in a Domestic Refrigerator

Thermodynamic analysis of air cycle refrigeration system for Chinese train air conditioning

Optimization of Capillary Tube Parameters in Vapour Compression System using Environmentally Friendly Refrigerant R1234yf

NUMERICAL SIMULATION OF VAPOUR COMPRESSION REFRIGERATION SYSTEM USING REFRIGERANT R152A, R404A AND R600A

Low GWP Refrigerants for Air Conditioning and Chiller Applications

Numerical Study on the Design of Microchannel Evaporators for Ejector Refrigeration Cycles

A Theoretical investigation on HC Mixtures as Possible Alternatives to R134a in Vapor Compression Refrigeration

Thermodynamic Analysis of Cascade Refrigeration System Using R12-R13, R290-R23 and R404A-R23

Experimental Investigate on the Performance of High Temperature Heat Pump Using Scroll Compressor

CHAPTER 1 INTRODUCTION

Experimental Investigation of Closed Loop Oscillating Heat Pipe as the Condenser for Vapor Compression Refrigeration

Performance Analysis of Electronic Expansion Valve in 1 TR Window Air Conditioner using Various Refrigerants

Efficiency of Non-Azeotropic Refrigerant Cycle

Experimental Study About An Amount Of Oil Charge On Electric Driven Scroll Compressor For Electric Vehicle

Role of Nano-technology for improving of thermal performances of vapour compression refrigeration system (VCRS): An Overview

Effects of Refrigerant-Lubricant Combinations on the Energy Efficiency of a Convertible Split-System Residential Air-Conditioner

System Modeling of Gas Engine Driven Heat Pump

AHRI Low Global Warming Potential Alternative Refrigerants Evaluation Program (Low-GWP AREP) â Summary of Phase II Testing Results

A study of high efficiency CO2 refrigerant VRF air conditioning system adopting multi-stage compression cycle

TEST REPORT #47. System Drop-in Test of R-32 and Refrigerant Blends ARM-71a, HPR2A, L-41-2 and DR-5A in a Five-Ton R-410A Rooftop Packaged Unit

Design and Research of the Digital VRV Multi- Connected Units With Three Pipes Type Heat Recovery System

ME 410 MECHA ICAL E GI EERI G SYSTEMS LABORATORY

Performance Analysis of a Miniature-Scale Vapor Compression System for Electronics Cooling: Bread Board Setup

A Performance-Enhancing Additive for Vapor- Compression Heat Pumps: Additional Test Results

Available online at ScienceDirect. Energy Procedia 109 (2017 ) 56 63

TERNARY ZEOTROPIC MIXTURE WITH CO 2 COMPONENT FOR R-22 HEAT PUMP APPLICATION

DEEPAK PALIWAL, S.P.S.RAJPUT

Sub-Critical Operation of the CO2 Expander/ Compressor

4th International Conference on Sensors, Measurement and Intelligent Materials (ICSMIM 2015)

Improving and Comparing the Coefficient of Performance of Domestic Refgirator by using Refrigerants R134a and R600a

Effect of the Use Pattern on Performance of Heat Pump Water Heater

Selection of a refrigeration oil for the R32 refrigerant and evaluation of the compressor reliability

Transcription:

Purdue University Purdue e-pubs International Refrigeration and Air Conditioning Conference School of Mechanical Engineering 212 Performance Measurement of Vapor Injection Heat Pump System Yunho Hwang yhhwang@umd.edu Xing Xu Reinhard Radermacher Hung M. Pham Follow this and additional works at: http://docs.lib.purdue.edu/iracc Hwang, Yunho; Xu, Xing; Radermacher, Reinhard; and Pham, Hung M., "Performance Measurement of Vapor Injection Heat Pump System" (212). International Refrigeration and Air Conditioning Conference. Paper 1261. http://docs.lib.purdue.edu/iracc/1261 This document has been made available through Purdue e-pubs, a service of the Purdue University Libraries. Please contact epubs@purdue.edu for additional information. Complete proceedings may be acquired in print and on CD-ROM directly from the Ray W. Herrick Laboratories at https://engineering.purdue.edu/ Herrick/Events/orderlit.html

2328, Page 1 Performance Measurement of in Vapor Injection Heat Pump System Xing XU, Yunho HWANG*, Reinhard RADERMACHER Center for Environmental Energy Engineering Department of Mechanical Engineering, University of Maryland 16 Glenn L. Martin Hall Bldg., College Park, MD 272, USA * Corresponding Author, Tel: (31) 5-527, E-mail: yhhwang@umd.edu Hung M. Pham Emerson Climate Technologies 1675 West Campbell Road, Sidney, OH 5365 ABSTRACT As global warming has raised more critical concerns in recent years, refrigerants with high global warming potentials (GWP) are facing the challenges of being phased out., with a GWP of 2,88, has been widely used in residential air-conditioning and heat pump systems. A potential substitute for is, which has a GWP of 675. This paper investigates the performance difference of and in a vapor-injected heat pump system. A drop-in test was performed using in a heat pump system that was designed for, for both cooling and heating conditions. Through experimentation, it was found that for a single-stage cycle without vapor injection, the capacity improvement of using was between 3.% and 9.7%, and the COP improvement was between 2.% and 9.%, as compared to an identical cycle using. For the vapor injection mode, the capacity improvement of was found to be 1.8% to 7.%, and the COP improvement was found to be 1.2% to 5.7%. No improvement was found for extreme cooling and heating conditions. High compressor discharge temperature was observed at extreme cooling and heating conditions when using. The compressor performance was analyzed to better understand the performance difference between the two different refrigerants. It is concluded that is an excellent alternative to replace in terms of performance and can be further enhanced by component optimization. 1. INTRODUCTION Chlorofluorocarbons (CFCs) and hydrochlorofluorocarbons (HCFCs) have been widely used in air-conditioning and refrigerant industry since the 192s. However, it was pointed out that CFCs could cause the depletion of stratospheric ozone layer (Monica and Roland, 197), and there was a rising attention of controlling CFCs and HCFCs due to such environmental concerns. As a result, hydrofluorocarbons (HFCs) such as R13a and were developed as alternative refrigerants in the 199s. In 1997, Kyoto Conference announced that the production and use of HFCs should also be regulated due to their high global warming potentials (GWPs). In the residential application,, with a GWP of 2,88 (IPCC, 27), is also facing the challenge to be phased out. Research efforts have been performed to search for substitutes for. Pande et al. (1996) tested three refrigerants,, (/R125, 5/5 wt.%) and R1B (/R125, 5/55 wt.%), in a residential heat pump system and compared their performance with R22. It was found out that yielded the best performance. showed cooling seasonal performance 5% better than R22 and heating seasonal performance 3% to % better than R22. and R1B showed 2% to 3% better cooling seasonal performance, and equivalent heating seasonable performance than those of R22. Yajima et al. (2) investigated the performance and total equipment warming impact (TEWI) of a 16 kw prototype with a variable speed compressor. Test results showed that the COP of was higher than that of not only under the rated capacity condition, but also under the capacity reduction condition by compressor speed control. In Tokyo area, its TEWI dropped by 18% in comparison with that of and the direct impact portion of decreased to 7% of the total impact. Taira et al. (211) proposed a notion of diversity of refrigerant choice, and suggested that is a refrigerant enabling quick action against global warming. Tu et al. (211) compared the performance using and in a thermodynamic model and conducted experiments at different operating conditions in a 3.2 kw residential heat

Pressure Pressure 2328, Page 2 pump unit. Experimental results showed that outperformed by 8% and 3% in cooling and heating capacities, respectively, and by 3% and 2% in cooling and heating COPs, respectively. Huang et al. (211) tested an air-to-water heat pump with tube-bundle-double-pipe heat exchanger. Test results showed that the charge of was 66% of. Cooling performance of was close to that of, and the heating COP was 1% higher than that of. Bella and Kaemmer (211) performed the analysis of versus in air conditioning and heat pump applications with a scroll compressor. They concluded that is ready and could be implemented soon. They also reported that the application envelope for a heat pump system would be decreased when switching from to. As can be seen from research efforts in the literature, although has been studied experimentally and theoretically, all works have been conducted on a conventional single-stage vapor compression cycle. Figure 1 shows the schematic of a flash tank vapor injection two-stage cycle. Compared to a conventional single-stage cycle, a flash tank vapor injection cycle has two-stage expansion. The liquid and vapor is separated in the flash tank after the first stage expansion. The vapor is injected to the compressor, and the liquid refrigerant go through the second expansion valve, and then flows through the evaporator. It s known from the literature that vapor injection system has benefits of potential capacity and COP improvement, especially at low temperature heating condition (Xu et al., 211). As there was no open publication on such research effort, employing refrigerant in a vapor injection two-stage system is worth for investigation. This paper focuses on comparing the performance between and in a flash tank vapor injection system at different operating conditions. 3 Condenser 2 Isentropic line: Expansion Valve 1 3 2 6 Compressor 5 7 6 8 Flash Tank 5 Expansion Valve 2 9 1 9 Evaporator 1 Enthalpy Enthalpy Figure 1: Schematic of a flash tank vapor injection cycle Figure 2: Property comparison of and in a P-h diagram 2. PROPERTY COMPARISON BETWEEN AND Table 1 shows basic properties comparison of and. is a refrigerant mixture of and R125 with 5/5 wt.%, and is a pure fluid. The molecular weight of is 28% lower than that of. Critical pressure and temperature of are 85 kpa and 6. K respectively higher than those of. Both and have very similar boiling point. As discussed before, the main environmental benefit of over is due to the fact that has a much lower GWP of 675, compared to with a GWP of 2,88. Table 2 shows properties of and in typical condensing and evaporating conditions for air conditioning application. With a condensing temperature of ºC and an evaporating temperature of 1ºC, the latent heat of is % to 5% respectively higher than that of. Moreover, the liquid thermal conductivity of is % higher than that of at both condensing and evaporating conditions, and this would greatly enhance the heat transfer rate when using. However, the suction vapor density of is 28% lower than that of, and this leads to a decrease of the refrigerant mass flow rate. The overall effect with differences in the refrigerant density and latent heat result in an increase of 3% in the volumetric capacity comparing to. At the same condensing and evaporating conditions, the viscosity of is typically lower than that of, and this would decrease the pressure drop across heat exchangers as well.

2328, Page 3 Table 1: Basic property comparison (EES, 211; IPCC, 27) Property Unit Composition - /R125 (5/5 wt.%) Pure fluid Molecular weight g/mol 72.6 52. Critical pressure MPa.93 5.78 Critical temperature ºC 72.1 78.1 Critical density kg/m 3 89. 2.1 Normal boiling point ºC -51.5-51.7 GWP - 2,88 675 Table 2: Properties of and in typical condensing and evaporating conditions (EES, 211) Parameter Unit Temperature ºC 1 1 Saturated vapor pressure kpa 2,653 1,81 2,729 1,17 Liquid density kg/m 3 953.2 1,133 872.6 1,2 Vapor density kg/m 3 115.6 1.9 82. 3.2 Latent heat kj/kg 151.7 29.9 226.7 298.9 Liquid specific heat kj/(kg K) 1.89 1.57 2.25 1.8 Vapor specific heat kj/(kg K) 1.9 1.23 2.7 1.3 Liquid thermal conductivity mw/(m K) 75.1 98.1 15.1 136. Vapor thermal conductivity mw/(m K) 18.7 13.6 21. 15.3 Liquid viscosity µpa s 92. 17.3 92.6 139.5 Vapor viscosity µpa s 15.7 12.7 12. Suction specific volume @ 1ºC m 3 /kg - 238-331 Volumetric cooling capacity kj/m 3-8,8-9,39 Figure 2 shows the P-h diagrams of and in comparison. It can be easily seen that the enthalpy difference between the saturation vapor and liquid lines of is always larger than that of, and therefore the latent heat of is higher than that of. The slope of isentropic lines of is also lower than that of, and therefore the compressor power consumption per unit mass flow rate of is typically higher than that of in an identical pressure lift condition. Nozzle Air Handing Unit Humidifier Air Flow Psychrometric loop Air Flow R.H. Indoor Unit R.H. Outdoor coil Discharge Injection Suction Compressor Outdoor unit ENVIRONMENTAL CHAMBER R.H. Relative humidity sensor Expansion valve Flash tank P Pressure transducer 9-thermocouple grid Check valve Shut-off valve T Temperature transducer Three way valve Mass flow rate meter Four way valve Fan Figure 3: Schematic of the test facility for a flash tank vapor injection cycle

2328, Page 3. EXPERIMENTAL SETUP The schematic of the test facility is shown in Figure 3. It is a heat pump system designed for. The indoor unit is located in a closed psychrometric loop, and the air is driven by the blower of the air handling unit. The air flows through the nozzle, which measures the air volume flow rate, and then enters the indoor unit. Within the inlet and outlet of the indoor unit, two 9-thermocouple grids measure the temperatures of the inlet and outlet air. Relative humidity sensors were installed to measure the relative humidity of the inlet and outlet air. The outdoor unit is located inside of an environmental chamber, where temperature and humidity can be controlled. Thermocouples and dew point sensors were installed to measure the air-side inlet and outlet temperatures and dew points, respectively. Pressure transducers and in-stream thermocouples were installed in the vapor compression system to measure the refrigerant-side pressures and temperatures, respectively. Mass flow meters were installed to measure the refrigerant mass flow rates of the injected vapor and the condenser. A watt meter was installed to measure the compressor and outdoor fan motor power consumption. The compressor used in the experimental study is a vapor-injected scroll compressor. It has a constant speed of 3,5 RPM with a displacement of 29.5 cm 3. The system can be operated either with vapor injection or without vapor injection by controlling an injection control valve located in the vapor injection line. The specifications of the outdoor and indoor heat exchangers are shown in Table 3. The heat pump system can be operated for both cooling and heating modes. The uncertainties of instruments and calculated parameters are summarized in Table. Table 3: Specifications of the outdoor and indoor heat exchangers Parameter Unit Outdoor Heat Indoor Heat Exchanger Exchanger Tube length mm 2,565 83 Tube outer diameter mm 7.9 9.5 Tube wall thickness mm.8.8 Tubes per bank - 32 26 Number of tube banks - 2 3 Coils in parallel - 1 2 Tube horizontal spacing mm 15.7 25. Tube vertical spacing mm 2.1 25. Fins per inch - 22 12 Fin thickness mm.1.1 Fin type - Wavy fin Wavy fin Table : Uncertainties of instruments and calculated parameters in the experimental study Instrument and Calculated Parameter Uncertainty T type thermocouple (range: -2 35ºC) ±.5ºC Pressure transducer (range: 3,7 kpa) ±3.79 kpa Pressure transducer (range: 6,895 kpa) ±8.62 kpa Relative humidity sensor (range: % 1%) ±% Dew point sensor (range: -8 95ºC) ±.2ºC Mass flow meter (range: 1 g/s) ±.2% of flow rate Watt meter (range: 5 kw) ±.5% of full scale Refrigerant-side capacity ±.6% of calculated value Refrigerant-side COP ±1.1% of calculated value

2328, Page 5. EXPERIMENTAL RESULTS AND DISCUSSION.1 Test Conditions The test conditions followed ASHRAE Standard 116 (1995), and extended conditions of 6.1ºC for cooling and -17.8ºC for heating were added to investigate the system behaviors at severe weather conditions, as shown in Table 5. The volume flow rate of the air circulating the indoor heat exchanger was set to be.58 m 3 /s according to the manufacturer s specification. The purpose of this experimental study is to investigate the performance difference between and in both with and without vapor injection. The system used to perform the experiments is originally designed for. Drop-in test was performed with without any system modifications for the tests without vapor injection and with vapor injections. Test Indoor Table 5: Test conditions Outdoor DB WB RH DB WB RH DP Operation Extended Condition 6.1 C Steady State Cooling A 26.7 C 19. C 5.7% 35. C NA NA NA Steady State Cooling B 27.8 C Steady State Cooling High Temp2 8.3 C 6.1 C 72.9% 3.7 C Steady State Heating Low Temp 21.1 C 15.6 C 56.% -8.3 C -9. C 69.8% -12.3 C Steady State Heating Extended condition -17.8 C NA NA NA Steady State Heating.2 Performance Evaluation Both air-side and refrigerant-side heat transfer capacities can be obtained from the experiment. For the air side, the capacity is calculated in Equation (1): Q m ( h h ) W (1) where m is the air mass flow rate; air air, out air air air, out air, in fan, indoor h is the outlet air enthalpy at the indoor heat exchanger, and h is the air, in inlet air enthalpy at the indoor heat exchanger, W is the indoor fan power consumption. For the cooling mode, fan, indoor it decreases the net cooling capacity; for the heating mode, it increases the net heating capacity. For the refrigerant side, the capacity is calculated in Equation (2): Q m ( h h ) W (2) ref ref ref, out ref, in fan, indoor where m is the refrigerant mass flow rate; h is the refrigerant enthalpy at the indoor heat exchanger outlet, ref ref, out and h is the refrigerant enthalpy at the indoor heat exchanger inlet. Energy balance between air side and ref, in refrigerant side is calculated in Equation (3): Q Q air ref EB (3) Q Basically energy balances during different tests are within 6% to ensure the validity of test results according to ASHRAE Standard 116 (1995). Data summarized in this paper utilizes capacity from the refrigerant side. The system cooling and heating COP is defined in Equation (): ref Q air COP () W where W is the total power consumption of the heat pump system, including the compressor, the indoor and outdoor fan power consumptions..3 Performance Comparison between and without Vapor Injection First, experimental tests were conducted without vapor injection. In such a case the heat pump system works as a conventional single-stage vapor compression cycle. Figure shows capacity comparison between and at

Compressor discharge temperature [ C] Total refrigerant mass flow rate [g/s] Capacity [kw] COP 2328, Page 6 different operating conditions without vapor injection. The dotted line divides the ambient temperatures into cooling mode and heating mode results on the left and right, respectively. The capacity improvement was observed to be 3.% to 9.7%. However, it is noticed that there was no improvement at the ambient temperature condition of -18ºC. Figure 5 shows the COP comparison between and at different ambient temperatures. The improvement was found to be 2.% to 9.% comparing to. It is also noticed that there was no improvement for COP at the low ambient temperature heating condition of -18ºC and cooling condition of 28ºC. 1 12 1 8 6 2 9.7% 3.7% 3.% 7.2% 6.8% -2.7% Figure : Experimental results without vapor injection: capacity comparison 5..5. 3.5 3. 2.5 2. 1.5.5 9.% 2.5% -.9% 2.%.1% -.% Figure 5: Experimental results without vapor injection: COP comparison 1 1 12 1 8 21.5ºC 1.ºC 12.8ºC 17.7ºC 26.3ºC 3.2ºC 7 5 3-28.8% -29.5% -28.6% -29.9% -29.% 2-31.2% 2 1 Figure 6: Experimental results without vapor injection: discharge temperature comparison Figure 7: Experimental results without vapor injection: refrigerant mass flow rate comparison Figure 6 shows the compressor discharge temperature comparison between and. The discharge temperature of was significantly higher than that of. The difference was quite remarkable at the ambient temperature of -18ºC, at which an increase of 3.2ºC was observed. This also brings up one challenge regarding the compressor design when switching from to. Figure 7 shows the refrigerant mass flow rate comparison between and. The refrigerant mass flow rate decrease was found to be between 28.6% and 31.2%, and the maximum decrease was also observed at the ambient temperature of -18ºC.. Performance Comparison between and with Vapor Injection Experimental tests with vapor injection were also conducted. In this operation mode the heat pump system works as a two-stage cycle with a flash tank. Figure 8 shows the capacity comparison between and at different operating conditions. It can be seen that the capacity improvement was between 1.8% and 7.%. However, no improvement was observed for the extreme cooling and heating conditions. Figure 9 shows COP comparison between and at different operating conditions. The COP improvement was found to be between 1.2% and 5.7%. Similar to the capacity variations, there was no improvement at the extreme cooling and heating conditions.

Compressor discharge temperature [ C] Total refrigerant mass flow rate [g/s] Capacity [kw] COP 2328, Page 7 1 12 1 8 6-2.6% -%.% 1.8% 7.% -11.2%.5. 3.5 3. 2.5 2. -.2% -1.1% 1.2% 5.7%.5% -11.2% 2 1.5.5 Figure 8: Experimental results with vapor injection: capacity comparison Figure 9: Experimental results with vapor injection: COP comparison 1 12 1 8 2 25.1ºC 11.7ºC 11.3ºC 31.ºC 1.8ºC 39.3ºC 9 8 7 5 3 2 1-36.5% -3% -29.3% -31.3% -28.8% -.6% Figure 1: Experimental results with vapor injection: discharge temperature comparison Figure 11: Experimental results with vapor injection: refrigerant mass flow rate comparison Figure 1 shows compressor discharge temperature comparison between and at different operating conditions. The temperature increase was found to be 11.3ºC to 39.3ºC. The increase was also significant at low temperature heating condition of -18ºC and high temperature cooling condition of 6ºC. Figure 11 shows refrigerant mass flow rate comparison between and at different operating conditions. The mass flow rate decrease was quite remarkable for 6ºC and -18ºC conditions. The main reason for the decrease of capacity and COP at extreme ambient conditions is due to the reduction of refrigerant mass flow rate. Through the thermophysical property comparison between and it s known that the density difference between and is around 28%, and therefore the ideal mass flow rate difference should be close to 28%. However, the refrigerant mass flow rate difference was larger than 28% for extreme cooling and heating conditions. This indicates that the compressor underperformed when was used in these conditions. In order to explain this result, more detailed analysis is conducted in the compressor efficiency analysis section..5 Experimental Results Discussion The experimental study provides test results of and with and without vapor injection. For a single-stage cycle without vapor injection, outperformed in capacity and COP under most operating conditions. This was mainly due to the better heat transfer characteristics of compared to. For a two-stage cycle with vapor injection, slightly outperformed in mild temperature conditions, and underperformed in extreme cooling and heating conditions. However, showed higher compressor discharge temperature than. This is partially due to the fact that the density of is smaller than that of, which results in a reduction in the refrigerant mass flow rate. Moreover, it has been calculated that the volumetric capacity of is 3% higher than that of. The current compressor is originally designed for, and therefore it is slightly oversized for. This is also one reason that causes high compressor discharge temperature using. High compressor discharge temperature reduces the reliability of system operation due to the possibility of lubricating oil performance degradation. Therefore, reducing the compressor discharge temperature would be critical in applying

2328, Page 8, especially at extreme cooling and heating conditions. Reducing compressor size could be one option to better fit the use of in order to reduce compressor discharge temperature. Furthermore, two-phase injection to the compressor at extreme conditions can also be used to reduce compressor discharge temperature. 5. COMPRESSOR EFFICIENCY ANALYSIS Compressor isentropic and volumetric efficiencies are critical parameters for the compressor performance. Figure 12 shows the single-stage and two-stage compression cycle models. When the vapor injection is turned off, the system works as a single-stage cycle. Isentropic and volumetric efficiencies are calculated by Equations (5) and (6), respectively. h dis hsuc MFR ise hdis h (5) vol suc RPM V suc (6) where h stands for the discharge enthalpy if the compression process is isentropic, and h is the actual discharge dis dis enthalpy. h stands for the suction enthalpy, and is the suction density. V stands for the volume of the suc suc compressor. P P 3 2 2 3 2 2 6 5 7 8 9 9 1 1 h a: Single-stage b: Two-stage Figure 12: Single-stage and two-stage compression cycles in P-h diagrams When the vapor injection is turned on, the system works as a two-stage cycle. From Figure 12b it can be seen that the injected vapor from state 7 is mixed with the low-stage discharged vapor from state 9, reaching state 8, and then starts the high-stage compression process. States 9' and 2' stand for the low-stage and high-stage discharge states, respectively, if the compression process is isentropic. Low-stage and high-stage isentropic and volumetric efficiencies are calculated by Equation (7) through Equation (1): h ise, low ise, high h h h h h low, dis low, suc h low, dis low, suc h high, dis high, suc h high, dis high, suc (7) (9), vol, low vol high MFR low, suc (8) low, suc high, suc RPM V total (1) MFR V high RPM Figure 13 and Figure 1 summarize the isentropic and volumetric efficiencies comparison for and, respectively, in a single-stage cycle without vapor injection. It can be seen that the isentropic efficiencies of and are almost the same for all ambient temperature conditions. The volumetric efficiency of was slightly lower than that of. This is mainly due to the fact that the compressor is designed for, and therefore, it cannot reach its optimum performance when the drop-in test is conducted for.

Efficiency Efficiency Isentropic efficiency Volumetric efficiency 2328, Page 9.8.8.6.6...2.2 Figure 13: Isentropic efficiency comparison for and in a single-stage cycle withou vapor injection Figure 1: Volumetric efficiency comparison for and in a single-stage cycle without vapor injection Figure 15 and Figure 16 summarize the comparison of low-stage and high-stage isentropic and volumetric efficiencies of and in a two-stage cycle with vapor injection at extreme conditions. It can be seen that at the ambient temperature of 6ºC and -18ºC, the isentropic efficiencies are almost the same but the volumetric efficiencies of were significantly lower than those of. This explains the significant refrigerant mass flow rate decrease in these conditions, as shown in Figure 11..8 6 C Low-stage isentropic Low-stage volumetric High-stage isentropic High-stage volumetric 1.2-18 C Low-stage isentropic Low-stage volumetric High-stage isentropic High-stage volumetric.6.8.6...2.2 Figure 15: Compressor efficiency comparison at extreme cooling condition of 6ºC for a two-stage cycle 1 Figure 16: Compressor efficiency comparison at extreme heating condition of -18ºC for a two-stage cycle 6. CONCLUSIONS This paper investigates the performance difference between and in a vapor-injected heat pump system with a flash tank. Drop-in test was performed with in the heat pump system for both cooling and heating conditions. A single-stage cycle without vapor injection and a two-stage cycle with vapor injection have been tested. Through experimentation, it was found that the capacity improvement of over was between 3.% and 9.7%, and the COP improvement was between 2.% and 9.% for the single-stage cycle without vapor injection. For the two-stage cycle with vapor injection, the capacity improvement was found to be 1.8% to 7.%, and the COP improvement was found to be 1.2% to 5.7%. There was no improvement at extreme cooling and heating conditions. The inferior performance of at the extreme conditions is mainly due to the refrigerant mass flow rate decrease caused by the compressor efficiency degradation. In conclusion, is an excellent alternative to replace in terms of performance and can be further enhanced by component optimization. The main design issue of is the high compressor discharge temperature at extreme cooling and heating conditions. Proper sizing the compressor appropriate to properties could be one option. Furthermore, two-phase injection to the compressor at extreme conditions can also be utilized to reduce the compressor discharge temperature.

2328, Page 1 NOMENCLATURE ASHRAE American Society of Heating, Refrigerating, CFC Chlorofluorocarbons and Air Conditioning Engineers COP Coefficient of Performance DB Dry bulb, ºC DP Dew point, ºC EES Engineering Equation Solver EB Energy balance GWP Global warming potential h Refrigerant enthalpy, kj/kg HCFC Hydrochlorofluorocarbons HFC Hydrofluorocarbons IPCC Intergovernmental panel on climate change m Mass flow rate, kg/s MFR Mass flow rate, kg/s Q Cooling and heating capacity, W RH Relative humidity, % RPM Revolution per minute TEWI Total equivalent warming impact V Volume, m 3 W Power consumption, W WB Wet bulb, ºC Greek letters: efficiency density Subscripts air air side dis discharge in inlet condition ise isentropic low low-stage high high-stage out outlet condition ref refrigerant side suc suction vol volumetric REFERENCES ANSI/ASHRAE Standard 116-1995. Methods of testing for rating seasonal efficiency of unitary air conditioners and heat pumps. ASHRAE, Atlanta, GA, USA, 1995. Bella, B., Kaemmer, N., Analysis of in A/C application. DKV-Tagung, 211, Aachen, AA IV. Climate change synthesis report, 27. IPCC Fourth Assessment Report. EES: http://www.mhhe.com/engcs/mech/ees/ Huang Y., Yin Q., Yu J., Wang J., 211. Comparative experimental researches of air-to-water heat pump with and for household. International Congress of Refrigeration. Monica M.J., Rowland F.S., 197. Stratsperic sink for chlorofluoromethanes: chlorinme atom-catalysed distraction of ozone, Nature, Vol. 29, No. 5, pp. 81-812. Pande M., Hwang Y., Judge J., Radermacher R., 1996. An experimental evaluation of flammable and nonflammable high pressure HFC replacements for R22. International Refrigeration and Air Conditioning Conference at Purdue. Taira S., Yamakawa T., Nakai A., Yajima R., 211. Examination regarding air-conditioners and heat pumps, using the next generation refrigerants. IEA Heat Pump Conference. Tu X., Liang X., Zhuang R., 211. Study of refrigerant for residential air-conditioning applications. International Congress of Refrigeration. Xu X., Hwang Y., Radermacher R., 211. Refrigerant injection for heat pumping/air conditioning systems: literature review and challenges discussions. International Journal of Refrigeration, Vol. 3, pp. 2-15. Yajima R., Kita K., Taira S., Domyo N., 2. as a solution for energy conservation and low emission. Eighth International Refrigeration Conference at Purdue. ACKNOWLEDGEMENT We gratefully acknowledge the support of this effort from the sponsors of the Alternative Cooling Technologies and Applications Consortium and the Center for Environmental Energy Engineering (CEEE) at the University of Maryland, and Emerson Climate Technologies.