WWW.MACPRESSE.COM MAC 102 : A SMALL BALER WITH BIG PERFORMANCE MUNICIPAL SOLID WASTE PROCESSING RECYCLING SECONDARY RAW MATERIAL RENEWABLE ENERGY AND BIOMASS PAPER INDUSTRY Copyright Macpresse Europa - P.IVA 04413130966
HEADQUARTER MACPRESSE PRODUCTS, OUR DISTINCTIVE VALUES SERVICE & MAINTENANCE PRODUCTION EFFICIENCY Cutting efficiency and production optimisation (m3/h), high output specific weight. REMOTE SOFTWARE SUPPORT Integrated troubleshooting modem. ENERGY SAVING First class Parker hydraulic pumps. MACPRESSE TYING Higly customisable system using plastic wire, steel wire or double steel wire. HIGH WEAR RESISTANCE Patented HARDOX steel liners. HIGH EFFICIENCY MOTORS High efficiency IE3 motors, reduced electricity consumption compared with traditional motors. 2
MACPRESSE QUALITY PROCESS LIFE CYCLE OF MACPRESSE PRODUCTS, FROM DESIGN TO ON-SITE ASSEMBLY STEP 1 DESIGN STEP 2 COMPUTER NUMERICAL CONTROL (CNC) STEP 3 STRUCTURAL STEEL CONSTRUCTION STEP 4 STEP 5 STEP 6 STEP 7 PAINTING TESTING STORAGE DELIVERY STEP 8 STEP 9 STEP 10 STEP 11 ON-SITE ASSEMBLY COMMISSIONING/ TRAINING LOCAL TECHNICAL IN 40 COUNTRIES SPARE PARTS INVENTORY 3
MAC 102 GENERAL DESCRIPTION HYDRAULIC UNIT TYING UNIT ELECTRICAL PANEL AND SIEMENS INDUSTRIAL PC REMOTE CONTROL PANEL COUNTERPRESSURE CYLINDER NEEDLES BALER EXTRUSION CHANNEL 4
MATERIALS PROCESSED AND PERFORMANCE INFEED DENSITY PET OCC MIXED PAPER EUROPE USA 25/30 kg/m 3 70/80 kg/m 3 100/120 kg/m 3 1.56/1.87 lb/ft 3 4.37/4.99 lb/ft 3 6.24/7.49 lb/ft 3 Mac 102 EUROPE PET 2 TON/H OCC 4 TON/H MIX PAPER 6 TON/H USA PET 2.2 TON (US)/H OCC 4.4 TON (US)/H MIX PAPER 6.6 TON (US)/H 5
6 MAC 102 TECHNICAL SPECIFICATIONS
TECHNICAL DATA 30 HP MOTOR POWER CUTTING AND THRUST POWER 60 TON / 132 000 LB MAIN MOTOR POWER 22 kw RAM FORCE 60 000 kg 132 000 lbs NO LOAD PERFOMANCE Note: Performance rates, bale weights and bale densities are subject to moisture content, material pre-bale densities, feed rates nand other variables in baling. EUROPE 0.94 m 3 300 m 3 /h 4.5 13 sec USA 33 ft 3 10 800 ft 3 /h 4.5 13 sec MAIN HYDRAULIC PUMP double vane pump PUMP FLOW CAPACITY 184 I/min 48.6 GPM OPERATING PRESSURE 220-280 Bar (3200-4000 P.S.I.) 315 Bar (4500 P.S.I.) RAM FORCE PRESSURE 9.3 kg/ cm 2 133 Psi OIL RESERVOIR CAPACITY 1 300 L 343 US Gal COOLING SYSTEM Thermostatically controlled air to oil heat exchanger LOADING VOLUME VOLUMETRIC PRODUCTION GENERAL SPECIFICATIONS EUROPE (MM) CYCLES PER MINUTE USA MODEL CYCLE TIME MAIN CYLINDER bore 160mm - 6-5/16 OPERATING CONTROL Siemens S7 300 programmable controller OVERALL LENGTH MAXIMUM WIDTH 7 980 4 100 (AT TIER STATION) 26 20 13 5 MAC 102 1350 4'-5 OVERALL HEIGHT FEED OPENING BALE DIMENSIONS BALER WEIGHT WITHOUT FLUFFER 2 945 (AT FLANGE HOPPER) 1 350 x 750 800 x 800 (dimens. WxH) 10 700 Kg (less oil) 9 8 53 x 29 ½ 31 ½ x 31 ½ 23 590 lbs EUROPE PET 2 TON/H OCC 4 TON/H MIX PAPER 6 TON/H 4305 14'-1 750 2'-6 4945 16'-3 BALER WEIGHT WITH FLUFFER NUMBERS OF WIRES 13 200 Kg (less oil) 4 29 100 lbs 4 USA PET 2.2 TON (US)/H OCC 4.4 TON (US)/H MIX PAPER 6.6 TON (US)/H 7980 26'-2 3675 12'-1 4100 13'-5 7
WEAR RESISTANT CORE VALUE HARDOX STEEL LINERS LONG LASTING HEAVY CONSTRUCTION EASY MAINTENANCE Bolt-in wear liner made of HARDOX wear-resistant steel, extends equipment life. Bolt-in, replaceable wear liners are located on floor of main ram. THIS WEAR RESISTANT SYSTEM PROTECTS THE BALER FROM ABRASION AND CORROSION. 1. RESISTANCE TO WEAR AND CHEMICAL AGENTS 2. RAPID REPLACEMENT (PATENTED BOLT-IN SYSTEM) 3. MINIMIZE BALER DOWNTIME 400% LONGER LASTING THAN STANDARD STEEL 8
CUTTING SYSTEM CORE VALUE HIGH EFFICIENCY BLADE FAST INTERCHANGEABILITY LOW ENERGY CONSUMPTION LONG LASTING BLADES DESIGNED BY MACPRESSE TO OPTIMIZE CUTTING OF EXCESS MATERIAL IN THE HOPPER. THE BLADES ARE TEMPERED TO ENSURE A LONGER SERVICE LIFE. COUNTER-PRESSURE SYSTEM HYDRAULIC QUICK RELEASE CIRCUIT FOR FAST ZERO-SETTING OF OUNTERPRESSURE SHOULD A FOREIGN OBJECT ACCIDENTALLY FALL IN THE HOPPER. 9
HYDRAULICS CORE VALUE Electric Motor SMART SYSTEM ADAPTABLE TO MATERIAL RELIABILITY LOW ENERGY CONSUMPTION EASY MAINTENANCE 10
TYING MACHINE CORE VALUE FLEXIBILITY OF USE AND REDUCED OPERATING COSTS RELIABILITY ELECTRO-MECHANICAL HORIZONTAL TYING SYSTEM DESIGNED FOR TYING BOTH PLASTIC AND STEEL WIRES HEAVY CONSTRUCTION EASY MAINTENANCE This system simplifies the cleaning process for the tying unit, providing increased safety for the operator. The maintenance and cleaning of the tying unit is done at floor level; replacement of baling wire is at floor level, no pit needed. FLEXIBILITY TYING METHOD 4 WIRES STEEL WIRE NEEDLES TYING UNIT PLASTIC WIRE 11
MAIN ELECTRIC PANEL CONTROL SCART PLUGS AND PROTECTED CABLES ARE INSTALLED. ELECTRICAL COMPONENTS CORE VALUE CONNECTION OF ELECTRICAL COMPONENTS HIGH CABLE RESISTANCE OPERATOR SAFETY EASY MAINTENANCE Electrical connections are made using SCART leads. Electrical cables are protected by rodent-proof and fire-resistant sheaths. 12
STEEL PLATE CONVEYOR OPTIONAL LOW COST HEAVY CONSTRUCTION HIGH PRODUCTION EASY MAINTENANCE DESIGN AND MANUFACTURE INTEGRATED WITH THE BALER The belts are designed and manufactured to match the hourly production rate of each baler model optimizing efficency. L MODEL 4 KW MOTOR POWER 100 MM CHAIN PITCH PLASTIC, PAPER DESIGNED AND CUSTOMIZED TO MATCH THE TYPE OF PLANT REQUIRED AND THE TYPE OF MATERIALS TO BE PROCESSED IN THE SPACE AVAILABLE. 13
OTHER ACCESSORIES OPTIONAL PNEUMATIC FEED PLASTIC TYING WIRE DIGITAL DISPLAY SERVICE PLATFORM PET PERFORATOR 14
MATERIAL CONTROLLO SETTING TEMPO REALE PRODUCTION REPORT ALERT NOTIFICATION MAC SUPERVISOR SYSTEM MSS2 OPTIONAL OPTIMIZATION OF PRODUCT OUTPUT AND REDUCTION OF BALER DOWNTIME AND OPERATING COSTS OPERATOR PANEL PROGRAMMABLE LOGIC CONTROL + + SOFTWARE INTERNET CONNECTIVITY OUTPUT OPTIMIZATION MSS2 REDUCTION DOWNTIME - 5 SETTINGS - FAULT SIGNALS AND NOTIFICATION FUNCTIONS: A. Setting of machine parameters according to material to be baled (combined with MDO system) B. Alarms management C. Remote assistance D. 5 languages THE SIEMENS OPERATOR PANEL HAS A DUAL FUNCTION: - TO ALLOW EQUIPMENT DIAGNOSTICS AND REMOTE ASSISTANCE. - TO SELECT AN IDEAL PRESSURE SETTING ON THE BALER FOR EACH MATERIAL TO BE BALED AND TO CREATE PRODUCTION REPORTS. 15
TITOLO MACPRESSE DELLA SAFETY IMG BELT (MSB) MACPRESSE SAFETY BELT (MSB) SAFETY COMPONENTS OPERATOR SAFETY SYSTEM MSB (MAC SAFETY BELT) IS A MACPRESSE PATENT OPTIONAL THIS SPECIAL INNOVATION PROTECTS EMPLOYEES SHOULD THEY FALL ONTO THE CONVEYOR. THE EQUIPMENT IS IMMEDIATELY STOPPED AND AN ALARM IS SOUNDED TO ALERT OTHERS OF AN ACCIDENT. THE EQUIPMENT CANNOT BE RESTARTED UNTIL THE EMPLOYEE IS REMOVED FROM THE DANGER ZONE. MSK MAC SAFETY KEYS Installed on all equipment access doors. SAFETY OF OPERATORS KEY-LOCK LOCK BLOCK KEY LOCK & MICROSWITCH 16
TYPICAL MAC 102 APPLICATIONS FEEDING BALER WITH PLASTIC CONTAINERS PRINT SCRAP TRIMMINGS, PNEUMATICALLY FED THIS MODEL HAS FLEXIBILITY TO BALE ALL TYPES OF WASTE PAPER, PLASTIC CONTAINERS, ALUMINUM CANS, FOOD CANS AND NUMEROUS OTHER RECYCLABLE MATERIALS. 17
18 TYPICAL MAC 102 APPLICATIONS
TYPICAL MAC 102 APPLICATIONS 19
MACPRESSE IN NUMBERS 1500+ BALERS INSTALLED 200+ COLLABORATION AROUND THE WORLD 15+ PROPRIETARY PATENTS WORLDWIDE ASSISTANCE 45+ COUNTRIES WITH INSTALLED BALERS 50+ COUNTRIES WITH PARTNERS 50+ BALERS PER YEAR PRODUCED 50+ YEARS IN THE MARKET 40+ COUNTRIES WITH SPARE PARTS STORES CONTACTS SOLUTION FEATURES *Macpresse reserves the right to change specifications without notice. 20 For futher information visit www.macpresse.com or contact us: e-mail info@macpresse.com tel. +39 02 905 24 20 HIGH DENSITY BALES IMPERMEABLE EASILY TRANSPORTABLE OPTIMUM STORAGE SEA TRANSPORT ROAD TRANSPORT RAIL TRANSPORT