dryer power consumption Why DE Hybrid saves energy Operational savings Seasonal savings ambient temperature débit d air comprimé

Similar documents
DryEnergy Hybrid. Purifying your compressed air, increasing your efficiency. refrigeration dryers 0,3-37,5 m 3 /min. Cooling, conditioning, purifying.

DRYMODULE HEAT EXCHANGER

DEG: TWO DRYERS IN ONE, HIGHEST ENERGY ERGY SAVINGS AND MAXIMUM RELIABILITY

Energy saving refrigeration dryers SCFM. Purifying your compressed air, increasing your efficiency.

Conditioning your ambient, maximising your comfort.

Refrigeration dryers with Energy Saving Impulse Technology and Thermal Mass 0,3-27,0 m³/min Purifying your compressed air, increasing your efficiency.

CoolPro Compressed air and gas aftercoolers (air and water-cooled configurations)

DEi COMPRESSED AIR & GAS TREATMENT. Purifying your compressed air, increasing your efficiency.

Conditioning your ambient, maximising your comfort.

PURIFICATION SOLUTIONS. R-Series 1. cycling refrigeration compressed air dryers flow capacity: scfm ( Nm 3 /hr)

CoolPro. Compressed air and gas aftercoolers (air and water-cooled configurations) Purifying your compressed air, increasing your efficiency.

Conditioning your ambient, maximising your comfort.

CRV Variable Operation Refrigeration Dryers scfm

COMPRESSED AIR & GAS TREATMENT

CoolPro COMPRESSED AIR & GAS TREATMENT. Purifying your compressed air, increasing your efficiency.

Conditioning your ambient, maximising your comfort.

refrigeration drying solutions

Air cooled industrial chillers with Scroll compressors and R410A refrigerant Cooling capacity kw Cooling your industry, optimising your process.

COMPRESSED AIR & GAS TREATMENT

next generation R 1 cycling refrigerated compressed air dryers flow capacity: scfm ( Nm 3 /hr)

NEW INTELLIGENT AIR TECHNOLOGY

BOGE AIR. THE AIR TO WORK. Refrigerant Dryers RA Series

Hyperchill. water chillers

Energy Saving Refrigerated Air Dryers SRC Cycling Dryers

In follow up to our conversation this morning, please find the enclosed revised proposal.

REFRIGERATED AIR DRYERS SCFM. CRPC Energy Saving Series

F-H Refrigerated Dryers

Refrigerated Air Dryers VF Series. DHT Series. Non-Cycling 10-2,000 scfm scfm

Nirvana. Cycling Refrigerated Dryers

CNC Series Refrigerated Air Dryer CFM

SR Series Refrigerated Dryers SCFM

Cold Energy Saver. Thermal Mass Cycling Refrigerated Air Dryers ( scfm)

CHC Series High Capacity Refrigerated Dryer 2,000 20,000 SCFM

PoleStar Smart Refrigerated Air Dryers don t just cycle, cycle Smart.

Refrigerated Compressed Air Dryers

Atlas Copco. Refrigerant air dryers FX 1-21 ( l/s, cfm)

Refrigerated Compressed Air Dryers 5-6,000 scfm

HX Series. Compressed Air Dryers 10 to 2400 scfm. Setting a new standard in Quality and Reliability DRYMAX DRYMAX DRYMAX

QUINCY QPNC SERIES NON-CYCLING QUINCY QRHT SERIES HIGH TEMP

DRYPOINT RA THE COMPLETE RANGE OF HIGHLY EFFICIENT REFRIGERATION DRYERS

F Series - Refrigeration dryers

Air Preparation Systems PRD Series

Atlas Copco After-coolers, water separators and drains HD 4-96 & 8-650, WSD & WD 80/EWD

Nirvana Cycling Refrigerated Dryers

Compressed Air System Products That Save Energy & Improve Operations. Dry, Clean Air for Sensitive Equipment. Refrigerated Air Dryers

RNC Series SCFM Global Air Treatment

ThermoStar Refrigeration Air Dryers

Atlas Copco. Oil-injected Rotary Screw Compressors Variable Speed Drive + (7-15 kw/10-20 hp)

L07 L22 (10 30 HP) FIXED-SPEED ROTARY SCREW COMPRESSORS. L Series

DRYPOInt RA. Drying. The concept determines the efficiency. DRYPOINT RA, the most economic way to dry compressed air

OIL-FREE ROTARY SCREW COMPRESSORS Fixed Speed Regulated Speed (RS) D75 D275 INTELLIGENT AIR TECHNOLOGY

Easy dry line REFRIGERATION AIR DRYERS. With VSCC exclusive patented variable speed system

Buran. Cycling Refrigerated Compressed Air Dryer With Ultrapulse Control. Intelligent Energy Management

Refrigerated Dryers. Cycling; Non-Cycling; High Pressure; High Temperature ,000 scfm

Refrigeration dryers for energy efficient compressed air quality

ROTARY SCREW COMPRESSORS

NON-CYCLING REFRIGERATED AIR DRYERS. RNC Series

SCFM REFRIGERATED COMPRESSED AIR DRYERS. CRN Series

Fred C. Gilbert Co. 106 Norris Road Bakersfield, Ca fax

Noncycling Refrigerated Air Dryers Range AD 10 to AD 4000

REFRIGERATED AIR DRYERS

Air treatment solutions. Aftercoolers & condensate treatment

Condensate Management Solutions

Reliability & efficiency without compromise

UA Series Air Dryers. 10 Year Warranty Limited ( SCFM) Setting a new standard in Quality and Reliability WAS 360

OIL-INJECTED ROTARY SCREW COMPRESSORS. GA 7-37 VSD+ (7-37 kw/10-50 hp)

RNC Series SCFM Global Air Treatment

Atlas Copco Stationary Air Compressors. GA30-90C WorkPlace Air System TM 30-90kW/40-125HP oil-injected rotary screw compressors

Refrigerated Air Dryers

Oil-injected rotary screw compressors GA GA

ACT - VS ULTIMATE ENERGY SAVING TECHNOLOGY NEW - ENERGY SAVING VARIABLE SPEED DRYERS BY FRIULAIR

MDX. Non-Cycling Refrigerated Compressed Air Dryers with Intellidrain Condensate Drain Trap. Operation & Maintenance Manual

L07 L22 (10 30 HP) FIXED-SPEED ROTARY SCREW COMPRESSORS. L Series

Atlas Copco. Refrigerant Air Dryers FX Hz

GB 01 ROTARY SCREW COMPRESSORS FIXED SPEED REGULATED SPEED (RS) L 23 L29 L23RS L29RS INTELLIGENT AIR TECHNOLOGY

INDUSTRIALS GROUP. Refrigerant Dryers. Innovative Compressed Air Treatment Solutions GDD Series

600-10,000 scfm AES Series. AES Series Energy Saving. Refrigerated Air Dryer ,000 scfm. Front Page

REFRIGERATED AIR DRYERS

MLC Air Cooled Chillers MLC-FC Free Cooling Chillers MLC-AD Adiabatic Chillers

QUINCY QGS SERIES hp

150-3,000 scfm AEHD Series. Desiccant Air Dryers AEHD Series. Externally Heated Desiccant Air Dryer 150-3,000 scfm. Front Page

Global Series Screw Air Compressors Life source of industries

Refrigeration Dryers TG TI Series

Energy Saving Refrigerated Compressed Air Dryers DES Series 90 to 675 scfm (153 to 1148 nm 3 /h)

Refrigerated Compressed Air Dryers

201 Series Dryers Features and Benefits...3 Dimensions...4 How to Order...5 Product Specifications...5

Global Series Screw Air Compressors Life source of industries HP

QUALITY DRY AIR. Atlas Copco Air dryers SOLICITAR INFORMACIÓN MILLIE LÓPEZ ANTONIO ARROYO. FD refrigeration air dryer series Hz (477)

MDX. Non-Cycling Refrigerated Compressed Air Dryers with zero-loss Intellidrain. Operation & Maintenance Manual MODELS MDX

Industrial cooling solutions

With the world-renowned SIGMA PROFILE

MultiPlex INNOVATIVE COMPRESSED AIR SOLUTIONS LARGE CAPACITY TRUE-CYCLING TM REFRIGERATED COMPRESSED AIR DRYERS

UA Series Air Dryers. 10 Year Warranty Limited ( SCFM) Setting a new standard in Quality and Reliability WAS 360

Ingersoll Rand. Refrigerated Air Dryers

Atlas Copco. After-coolers, water separators and drains HD 4-96 & TD 8-650, WSD & WD 80/EWD

Atlas Copco. Heat-of-compression rotary drum dryers ND series ( l/s, cfm)

AirCel. Cycling Refrigerated Compressed Air Dryers. RFC and DVF Series

Desiccant Air Dryers. Heatless, Heated and Heated Blower

Energy-Saving Refrigeration Dryers SECOTEC

INDUSTRIALS GROUP. Screw Compressors. ESM Fixed Speed & VS Variable Speed

Transcription:

ooling, conditioning, purifying. GTS TEHNOLOGY: THE BENEFITS MTA Patented Energy savings of up to 80%: GTS continuously matches dryer capacity to the load, providing energy savings of up to 80% in everyday conditions: Operational savings compressed air systems operate at full load capacity for only a fraction of the time; DE Hybrid s energy consumption is automatically reduced in all partial and zero-load conditions. Seasonal savings dryers are typically selected to meet the most demanding (summer) loads, but most of the time the actual load is much lower. DE Hybrid adapts dryer operation in mid-season and winter operation. Why DE Hybrid saves energy Operational savings Seasonal savings dryer power consumption standard dryer DE Hybrid MTA savings load on dryer compressed air flow dryer power consumption compresser air flow = DE Hybrid power consumption MTA savings standard dryer time of day débit d air comprimé ambient temperature dryer power consumption standard dryer power consumption ambient temperature = DE Hybrid power consumption MTA savings winter summer winter température ambiante Simple and reliable - Like a household refrigerator, GTS s uncomplicated cooling circuit provides long-term trouble-free operation. No risk of freezing - GTS avoids the risk of freezing in winter associated with hot gas valve dryers. onstant dew-point - Unlike standard dryers, GTS s thermal storage provides instant extra capacity in the event of sudden load variations, thereby avoiding dew point spikes. Quick-start-up - With GTS s direct heat exchange there is no need for a cool down period at start-up. ontinuous operation - There is no need to turn the dryer off, GTS continuously monitors the load and performs accordingly. Long service life - Without the need for a hot-gas bypass to control its capacity, the refrigerant compressor runs cooler and less often, thereby extending the service life of the dryer. Patented GTS technology: how it saves up to 80% of your energy DE Hybrid s patented GTS exchanger is the secret to its remarkable energy savings. Featuring the most compact thermal storage unit on the market, this extended surface heat exchanger features a precoolerreheater (from DE0030) and special insulation to reduce energy loss. The unique GTS exchanger s compressed air and refrigerant tubes are encased in a bed of silica mass. Aluminium fins connect the air and refrigerant tubes together. onsequently heat transfers from the compressed air to the refrigerant both directly through the fins, and indirectly through the silica. Full load (maximum operating conditions) The compressed air is cooled directly through the aluminium fins. In this condition, since heat does not travel through the mass, efficiency is maximized. The silica provides insulation from ambient heat gain. Partial Load (typical conditions) Since the refrigeration capacity is greater than the load, the excess capacity cools the silica mass. The compressed air is then cooled by the mass, allowing simple compressor on/off cycling to closely match the load. Zero load (stand-by conditions) Since there is no compressed air load, the dryer s refrigeration system only operates to maintain the mass at design temperature. The result is near-zero power consumption with immediate restart capability. alluminium fins compressed air refrigerant silica mass exchange through fins exchange through fins and mass exchange through mass

DryEnergy Hybrid MTA introduces Hybrid drying technology by combining two drying processes into a single dryer, direct exchange and thermal storage operation; the result is the very lowest energy consumptions. This patented concept also offers the most reliable dryer technology, ensuring continuous operation in all conditions. Ease of use is assured: DE Hybrid switches itself off when not needed and requires absolutely no seasonal adjustments. All models feature advanced digital controls and the unique idrain condensate drain.de Hybrid: 2 dryers in 1, much more than twice the benefits. Easy to use DE Hybrid requires no start-up programming, automatically adapting itself to any operating conditions. On-off operation means there is never a need to switch the dryer off. Digital controls, standard on all models, offer a User friendly interface. Easy to maintain There is no need for seasonal adjustments, unlike dryers with hot gas valves or traditional drains. The simple refrigeration circuit is easy to maintain, whilst the top mounted condenser reduces fouling. The controller features a user programmable service warning. Operates everywhere DE Hybrid operates up to class leading air inlet (158 F) and ambient (115 F - 110 F for DE1600/2000) temperatures, and pressures of 232 psig (740 psig also available). Refrigerant R134a offers high overload capacities. There is no hot gas valve so the risk of freezing in winter is avoided. Reliable quality The simple refrigeration circuit, without a hot gas valve, notably increases reliability. The compressor runs cooler and less often, increasing its longevity. Extensive factory testing offers peace of mind, and wide air paths reduce the chance of air-side blockages. Highest energy savings The GTS exchanger s cycling function and unique Hybrid operation save up to 80% of your energy. hoose between 2 dew point settings, permitting further savings when conditions permit it. The idrain condensate drain notably reduces unwanted energy losses. selectable dew point ambient temp. low high dew point setting winter summer energy saving high very high

ADVANED DIGITAL ONTROL TEHNOLOGY ooling, conditioning, purifying. DE Hybrid offers the most advanced control technology, with all models fitted with easy to use digital controls. DE0020-0250 feature the idry electronic controller, whilst DE0325-2000 are supplied with the TD microprocessor. Digital LED display showing worded and coded messages, easy to understand even from a distance. Digital dew point display (numerical on DE0325-2000). Air inlet temperature display (DE0325-2000). LED informing User that the dryer is in energy saving mode. Full programmability of parameters, allowing personalization to User needs. Multiple alarms (4 on idry, 14 on TD) supervise dryer operation, with alarm LED indication. Programmable User alarm. Alarm history (DE0325-2000), memorizes previous 50 alarms. Service warning, informing User that preventive maintenance should be carried out. Possibility to choose between two dew points, allowing even higher energy savings when conditions permit it (eg. summer operation). ondensate drain control (idrain or electronic zero loss drain), including manual drain test function. Remote on/off function. General alarm volt free contact (DE0325-2000). RS485 serial outlet for connection to a MODBUS supervisor system (DE0325-2000). efficiency Lowest dew points The stainless steel demister efficiently removes condensed moisture at all airflows (unlike centrifugal separators). The thermal storage acts as a buffer covering sudden load variations, avoiding the dew point peaks of hot gas by-pass solutions. M.T.A. Demister traditional solution airflow Environmental & safe DE Hybrid s high energy savings reduce its environmental impact. Environmentally friendly refrigerant R134a and non-toxic silica mass are standard on all models. There is no risk of cross contamination between the refrigerant and compressed air. idrain ONDENSATE DRAIN MTA s unique idrain condensate drain (patent pending) automatically adapts its operation according to the load on the dryer, ensuring notable reductions in energy losses. idrain requires absolutely no programming, either at start-up or during changes of season. Furthermore the wide drainage orifice, which permits forced condensate drainage, ensures that the chance of impurities blocking the drain (a frequent danger on typical drains) is all but eliminated, and also reduces maintenance needs. idrain is fitted as standard on every single DE Hybrid Dryer, an electronic zero-loss drain is available on request.

DE Model Air Flow (1) Nominal absorbed power (2) Power supply V / Ph / Hz Air connec- Overall dimensions (3) (in) SFM KW 115/1/60 230/1/60 230/3/60 460/3/60 NPT A B D Lbs 0020 20 0.26 X 1/2 20.90 11.80 20.10 3.50 80 0030 30 0.26 X 1/2 20.90 11.80 20.10 3.50 86 0050 50 0.36 X 1/2 20.90 11.80 20.10 3.50 91 0075 75 0.50 X 3/4 25.60 14.60 29.50 3.90 143 0100 100 0.64 X X 3/4 25.60 14.60 29.50 3.90 148 0125 125 0.97 X X 1 25.60 14.60 29.50 3.90 176 0150 150 0.92 X X 1 30.70 14.60 33.50 3.90 209 0175 175 1.11 X X 1 30.70 14.60 33.50 3.90 227 0200 200 1.30 X X X 1 1/2 30.70 28.90 37.00 4.80 368 0250 250 1.32 X X X 1 1/2 30.70 28.90 37.00 4.80 368 0325 325 2.07 X X 1 1/2 30.70 28.90 37.00 4.80 416 0425 425 2.82 X X 2 34.00 40.00 43.30 5.10 582 0520 520 3.28 X 2 34.00 40.00 43.30 5.10 646 0600 600 3.49 X 2 1/2 34.00 51.90 43.30 5.10 833 0700 700 3.64 X 2 1/2 34.00 51.90 43.30 5.10 866 0800 800 4.28 X 2 1/2 34.00 51.90 43.30 5.10 866 1000 1000 5.09 X 3 37.90 62.60 61.70 7.10 1598 1220 1220 6.48 X 4 37.90 71.30 61.70 7.10 2051 1600 1600 8.55 X 4 34.10 88.00 81.70 6.30 2513 2000 2000 10.75 X 4 34.10 88.00 81.70 6.30 3064 (1) In compliance with AGI (ADF 100) / NFPA (class H): air inlet temperature 100 F, ambient temperature 100 F, air pressure 100 psig. Pressure dew point from 33 F to 39 F. (2) Absorbed power at rated operating conditions and at 115/1/60 or 460/3/60 power supply. (3) Dimensions and weights refer to dryer with idrain (values differ for zero loss drain). Available on request. Maximum inlet temperature: 158 F (DE 0020-1220); 149 F (DE 1600 DE 2000). Maximum ambient temperature: 115 F (DE 0020 - DE 1220); 110 F (DE 1600-2000). Minimum ambient temperature: 41 F. Maximum air pressure: 232 psig. For applications with higher ambient or inlet temperatures, or higher pressures, please contact our sales offices. All models supplied with refrigerant R134a. A model selection and energy savings calculating software is available for dryer selection in conditions differing from the above. The below correction factors can be used as a guide. Net weight (3) orrection Factors (indicative values): AIR FLOW (scfm) = RATED VALUE x K1 x K2 x K3 x K4. air pressure psi 50 75 100 125 150 232 correction factor K1 0.77 0.90 1.00 1.07 1.12 1.23 air inlet temperature F 90 100 110 120 130 149 158 correction factor K3 1.23 1.00 0.81 0.68 0.61 0.49 0.44 pressure dew point F 38 40 45 50 correction factor K2 1.00 1.05 1.21 1.36 ambient temperature F 90 100 110 115 correction factor K4 1.07 1.00 0.93 0.88 A DE 0020 D B DE 0030-0175 DE 0200-0800 A D B A D B A DE 1600-2000 B D DE 1000-1220 A D B omplete your compressed air treatment system with M.T.A. aftercoolers, separators, filters, dessicant dryers, drains, oil-water separators and chillers.

PURE INNOVATION, PURE SATISFATION, PURE ENERGY MTA was born over 25 years ago with a clear objective: improving mankind s relationship with two distinct natural resources, air and water, and optimising their transformation into energy sources. Our investment in Innovation ensures we offer the very latest technologies, whilst an expert team worldwide ensures our ustomers achieve the highest levels of Satisfaction. At MTA energy is our business, and improving your relationship with your energy is our aim. STRATEGI DIVERSIFIATION MTA covers three distinct market segments. As well as ompressed Air & Gas Treatment solutions, we offer a complete series of products for the Industrial Process ooling market, as well as an extensive range of Air onditioning products. MTA has always been known for the innovation it has brought into each of these three sectors; in fact our strategic diversification offers our ustomers unique benefits unseen in their individual fields. FAR REAHING BUT ALWAYS LOSE BY MTA is officially represented in some 60 countries worldwide. 8 MTA Sales ompanies cover 4 continents. Our staff and representatives boast expert knowledge and benefit from continuous training. Accurate attention to service support guarantees that our ustomers can look forward to long term peace of mind and an optimized energy solution. We always remain close to our ustomers, so wherever you may be, we will be near to you. The data contained herein is not binding. With a view to continuous improvement, MTA reserves the right to make changes without prior notice. Please contact our sales office for further information. Reproduction in whole or in part is forbidden. DDEYY601DE ed. 02/09 www.mta-usa.com M.T.A. S.p.A. Viale Spagna, 8 - ZI 35020 Tribano (PD) - Italy Tel. +39 049 9588611 info@mta-it.com Air conditioning: Fax +39 049 9588604 comfortsales@mta-it.com Process cooling: Fax +39 049 9588661 chillersales@mta-it.com ompressed air treatment: Fax +39 049 9588612 dryersales@mta-it.com MTA USA, LL 25 John Glenn Dr. Suite 104 Amherst, New York 14228 Tel. +1 716 693 8651 Fax. +1 716 693 8654 www.mta-usa.com MTA Australasia +61 3 9702 4348 www.mta-au.com MTA hina +86 21 5417 1080 www.mta-it.com.cn MTA Deutschland +49 2163 5796-0 www.mta.de MTA France +33 04 7249 8989 www.mtafrance.fr MTA Rumania +40 368 457 004 www.mta-it.ro MTA Spain +34 938 281 790 www.novair.es