Spare parts catalog TwinControl Protective Coating Version /0 Electronically Controlled K Systems for Heavy Corrosion Protection B_07 00 II G Ex ia II B T
Table of Contents ABOUT THESE INSTRUCTIONS Preface Warnings, Notices and Symbols in these Instructions Languages Compact Disk (CD) TwinControl Abbreviations in the Text SPARE PARTS 7 How Can Spare Parts Be Ordered? 7 Spare Parts for Pumps and Other Components 8 Repairs on Ex Equipment 9 SYSTEM OVERVIEW 0 PISTON PUMPS Complete Pumps Spare Pump Parts Jaguar 7-0 Jaguar 8-00 Connection Set LM-FS Jaguar -00 Connection Set LM-FS 7 7 7 Tiger 7-00 8 7 Connection Set LM-FS 0 9 8 Stroke Sensor 0 9 Small Air Connection 0 0 Air Connection Large Air Connection Kit Leopard Feed Pump Accessory Set - (/") SUSPENSION Wall Bracket ", Complete TC Wall Bracket 9", Complete TC Large Frame Large Roll Set 8 Stand Set 9 Air Diffuser 0 Filter Regulator Set Large Trolley Air Diffuser with Filter Regulator for Trolley CONTROL UNITS Control Unit TwinControl V Ex Control Unit TwinControl V Not Ex 8 Control Unit TwinControl V Ex 0 Control Unit TwinControl V Not Ex 7 SOFT CIRCULATION 7 Soft Circulation Jaguar 7 Soft Circulation Tiger 7 Soft Circulation Leopard 8
Table of Contents 8 MIXER 0 8 Internal Medium Mixer 0 8 Internal Large Mixer 8 Large Valve Group for External Mixer 8 Control Valve for A Ball Valve 8 Internal Medium Mixer Trolley 7 8 Large Internal Mixer Trolley 8 87 Large Valve Group for External Mixer Trolley 0 88 External Mixer, Automatic DN as of 8-0 88 Circulation to External Mixer, Automatic DN 89 External Mixer, Manual DN8 89 Circulation to External Mixer, Manual DN8 9 PRODUCT HOSES AND FITTINGS 7 9 Product Hoses Made of PA (for A Components and Flushing Agent) 7 9 Product Hoses Made of FEP (for B Components) 8 9 Fittings 9 9 Non-return Valves 70 9 Fittings for Paint Valves (with External Mixer) 70 0 VALVES ON THE PUMP OUTPUT 7 0 HP Filter Complete 0 bar 7 0 Paint Valve 0 bar 7 0 Dosing Valve 0 bar 7 0 HP Filter with Ball Valve TC 7 0 Relief Combination for Flushing Pump 7 0 Relief Combination TC 77 GFB CONNECTION KIT 78 AUTOMATIC ELECTROSTATIC SYSTEM SET 79 TC VM000 Automatic Electrostatic System Set 79 Base Plate 80 HEATER 8 Heater Set A or B TC 7-0 8 Heater Set A or B TC 8-00, -00, 7-00 (without Trolley) 8 Heater Set A TC -00, 7-00 Twin Parallel 8 Heater Set A TC -00, 7-00 Twin Serial 8 Heater-Set A or B 7-0 (with Trolley) 87 Heater Set A or B TC 8-00, -00, 7-00 (with Trolley) 88 REMOTE CONTROLS 90 Remote Control TwinControl 90 ESTA Remote Control 9 ARCHIVING SOFTWARE 9 SERVICE SETS 9
ABOUT THESE INSTRUCTIONS PREFACE This spare part catalog contains information about the structure and the assembly of the device and its accessories The spare parts catalog is part of the corresponding operating manual Always follow both documents when using the device This equipment can be dangerous, if it is not operated in accordance with the data in the operating manual and in the spare parts catalog Observance of these documents is a prerequisite for the guarantee agreements WARNINGS, NOTICES AND SYMBOLS IN THESE INSTRUCTIONS Warning instructions in this operating manual highlight particular dangers to users and to the device and state measures for avoiding the hazard These warning instructions fall into the following categories: Danger - immediate risk of danger Non-observance will result in death or serious injury DANGER This notice warns you of a hazard! Possible consequences of not observing the warning instructions The signal word indicates the hazard level The measures for preventing the danger and its consequences Warning - possible imminent danger Non-observance may result in death or serious injury WARNING This notice warns you of a hazard! Possible consequences of not observing the warning instructions The signal word indicates the hazard level The measures for preventing the danger and its consequences Caution - a possibly hazardous situation Non-observance may result in minor injury CAUTION This notice warns you of a hazard! Possible consequences of not observing the warning instructions The signal word indicates the hazard level The measures for preventing the danger and its consequences Notice - a possibly hazardous situation Non-observance may result in damage to property NOTICE This notice warns you of a hazard! Possible consequences of not observing the warning instructions The signal word indicates the hazard level The measures for preventing the danger and its consequences Note - provides information about particular characteristics and how to proceed
LANGUAGES This TwinControl spare parts catalog protective coating (for A pumps 7-0, 8-00, -00, 7-00) is available in the following languages: Language Order No Language Order No German 99 English 9 The TwinControl operating manual is available in the following languages: Language Order No Language Order No German 987 English 9 French 9 Italian 9 Spanish 90 Related operating manuals for the individual components: - for the Order No, see the above operating manual or - as PDF files on the TwinControl CD (see Chapter ) COMPACT DISK (CD) TWINCONTROL All operating documents for the TwinControl and its individual components are also available as PDF files on a compact disk (CD) The CD is included in the system's scope of delivery The Order No is: 9 ABBREVIATIONS IN THE TEXT Order No GFB HP HPP Number of pieces Position Marking in the spare parts lists Order number Double stroke Stainless steel Fluorine elastomer Polyamide Nominal diameter Gun flush box Two components Protective Coating: Heavy duty corrosion protection TwinControl Electrostatically raised device High-pressure -0 MPa; 0-00 bar; 80-7,0 psi High-pressure over 0 MPa; 00 bar; 70 psi
J Wagner AG Made in Switzerland CH 90 Altstätten Type / Typ: Serial No unit: Serie Nr Anlage: 00 Year of construction / Baujahr: Serial No controller: Serie Nr Steuerung: Air pressure supply: 0-08 MPa Luftdruckversorgung: - 8 bar 87 - psi Ambient temperature: Temperatur Umgebung: + / +0 C Prot Class: Schutzklasse: II G Ex ia II B T X ZELM 08 ATEX 08 X + C < Ta < +0 C IP VERSION /0 SPARE PARTS HOW CAN SPARE PARTS BE ORDERED? Always supply the following information to ensure delivery of the right spare part: Order number, designation and quantity The quantity need not be the same as the number given in the quantity column " " on the list This number merely indicates how many of the respective parts are used in each component The following information is also required to ensure smooth processing of your order: - Address for the invoice - Address for delivery - Name of the person to be contacted in the event of any queries - Type of delivery (normal mail, express delivery, air freight, courier, etc) Identification in spare parts lists Explanation of column " " (labeling) in the following spare parts lists: Note: These parts are not covered by warranty terms Not part of standard equipment, available, however, as additional extra Note: The parameters used by Wagner and the special properties of each K TwinControl system are documented upon delivery and stored in the Wagner archive If the customer wishes to modify the K TwinControl system or prior to inspections, the technical customer service team must always be provided with the serial number of the system in question The serial number can be found on the rear of the control unit A TwinControl B 8-0 7 8 9 - - - Check manual before use! Vor Gebrauch Betriebsanleitung beachten! B_07 7
SPARE PARTS FOR PUMPS AND OTHER COMPONENTS Further spare parts for TwinControl components, which are not contained in the spare parts catalog, can be found on the compact disk (CD) in the appropriate operating manuals, in all languages available (see Chapter ) DANGER! Incorrect installation/operation! Danger to life and equipment damage Only a WAGNER service center or a suitably trained person may carry out assembly and installation of parts Only mount and replace parts that are listed in the scope of delivery or in the "Spare Parts" chapter and that are assigned to the device Before all work on the device and in the event of work interruptions: - Relieve pressure from spray guns and devices - Secure spray guns against actuation - Switch off the energy/compressed air supply - Disconnect the control unit from the mains Observe the operating manual and service manuals at all times when carrying out work 8
REPAIRS ON EX EQUIPMENT Repairs to WAGNER devices, protective systems, safety, control and regulation fixtures, in the sense of the 9/9/EC Directive (ATEX), may only be undertaken by trained WAGNER service staff or persons qualified in accordance with TRBS 0 (00 / changes 0) Please note the following: TRBS 0 (009) TRBS 0 (009) part TRBS 0 (009) part National regulations should also be noted Plant Safety Ordinance (in Germany: BetrSichV) Turbine - When replacing the turbine, attention should be paid to the "TC Turbine Set" assembly manual with order no 088 - When replacing the generator, attention should be paid to the "TC Generator Conversion Set" assembly manual with order no 79 9
SYSTEM OVERVIEW WARNING Incorrect maintenance/repair! Risk of injury and damage to the device Have repairs and part replacements be carried out only by specially trained staff or a WAGNER service center Before all work on the device and in the event of work interruptions: - Switch off the energy/compressed air supply - Relieve the pressure from the spray gun and device - Secure the spray gun against actuation Observe the operating manual and service manuals at all times when carrying out work Components and their spare parts Component Order No s Product pump A Product pump B Chapter Flushing pump Male stud elbow 99990 Suspension (wall mount / trolley) including air diffuser and filter control Chapter Control units Chapter 7 Circulation soft Chapter 7 8 Mixer Chapter 8 9 Product hoses and threaded joints / non-return valves Chapter 9 0 Valves on the pump output Chapter 0 GFB connection kit Chapter Automatic electrostatic system set Chapter Heater Chapter Remote controls Chapter -- Archiving software Chapter -- Service-Sets Chapter 0
0 0 B_07 8 9 7
PISTON PUMPS COMPLETE PUMPS Pump A Order No Pump B Order No Jaguar 7-0 PE/TG 77 Jaguar 7-0 PE/T 770 Jaguar -00 PE/TG 8 Jaguar -00 PE/T 80 Jaguar 8-00 PE/TG Jaguar 8-00 PE/T Tiger 7-00 PE/L 80 Tiger 7-00 PE/T 8 Leopard 8-0 PE/T 99 Flushing pump Order No Leopard -70 PE/TG 979 SPARE PUMP PARTS Piston pump / accessories Spare Parts Jaguar 7-0 see Chapter * Jaguar 8-00 see Chapter * Jaguar -00 see Chapter * Tiger 7-00 see Chapter 7 * Leopard 8-0 see pump's operating manual * Leopard -70 see pump's operating manual * Stroke sensor see Chapter 8 Air supply connections see Chapters 9 to Feed pump accessory set - (/") see Chapter * In the case that there is a heater set, another fitting is mounted to the pump output (see Chapter )
JAGUAR 7-0 The order numbers can be found in the pump's operating manual, with the exception of the following positions Pump A Pump B Jaguar Jaguar 7-0 PE/TG 7-0 PE/T Designation Order No Order No Jaguar 7-0 / TC 77 770 Air motor 9" 9 Fluid section 0-PC / TC 0007 7 Connection set LM-FS for details, see Chapter 00 Molykote 999 For all other positions and components: see the pump's operating manual - but mount the fluid section such that the pump output is pointing to the front (see picture) 0 Nm; 7 lbft Mount the fluid section such that the pump output is pointing to the front * 0 Nm; 7 lbft B_00
JAGUAR 8-00 The order numbers can be found in the pump's operating manual, with the exception of the following positions Pump A Pump B Jaguar Jaguar 8-00 PE/TG 8-00 PE/T Designation Order No Order No Jaguar 8-00 / TC Air motor 9" 9 Fluid section 00 ND / TC Connection set LM-FS for details, see Chapter 00 Molykote 999 All other positions and components: according to the pump's operating manual 0 Nm; 7 lbft Pump output * 0 Nm; 7 lbft B_0
CONNECTION SET LM-FS For Jaguar 7-0 and 8-00 Order No Designation 00 Connection set LM-FS 99070 Hexagon screw without shaft 99009 Washer 907 Compressor rod 9999 Blind rivet nut flat head open M 99000 Hexagon screw without shaft 7 9900 Washer, A, DIN 8 9 Front sheet metal 9 908 Threaded bolt Mx 0 909 Adjusting collar D 99070 Threaded pin with hexagon socket / flat point 9 Coupling, complete / 80 Spring 8 Separating oil cup stroke 0 997 O-ring 99007 Washer, A, DIN - 7 99007 Hexagon screws 8 9 Cover plate 9 9998808 Mobilux EP grease 0 B_0 7 8 9 8 9 7
JAGUAR -00 The order numbers can be found in the pump's operating manual, with the exception of the following positions Pump A Pump B Jaguar Jaguar -00 PE/TG -00 PE/T Designation Order No Order No Jaguar -00 / TC 8 80 Air motor 9" / 8 bar 87 Fluid section 00 / TC 89 80 Connection set LM-FS 7 for details, see Chapter 00 Molykote 999 For all other positions and components: see the pump's operating manual - but mount the fluid section such that the pump output is pointing to the front (see picture) 70 Nm; lbft Mount the fluid section such that the pump output is pointing to the front * 70 Nm; lbft B_0
CONNECTION SET LM-FS 7 For Jaguar -00 Order No Designation 00 Connection set LM-FS 7 99070 Hexagon screw without shaft 99009 Washer 907 Compressor rod 9999 Blind rivet nut flat head open M 99000 Hexagon screw without shaft 7 9900 Washer, A, DIN 8 9 Front sheet metal 9 908 Threaded bolt Mx 0 909 Adjusting collar D 99070 Threaded pin with hexagon socket / flat point 77 Coupling, complete 8/ 700 Spring 8 Separating oil cup stroke 0 997 O-ring 99007 Washer, A, DIN - 7 99007 Hexagon screws 8 9 Cover plate 9 9998808 Mobilux EP grease 0 B_0 7 8 9 8 9 7 7
7 TIGER 7-00 The order numbers can be found in the pump's operating manual, with the exception of the following positions Pump A Pump B Tiger 7-00 Tiger 7-00 PE/L PE/T Designation Order No Order No Tiger 7-00 / TC 80 8 Air motor " 97 Fluid section 00 HD / TC 800 809 Connection set LM-FS 0 for details, see Chapter 7 008 Molykote 999 For all other positions and components: see the pump's operating manual - but mount the fluid section such that the pump output is pointing to the front (see picture) 70 Nm; lbft Mount the fluid section such that the pump output is pointing to the front * 70 Nm; lbft B_0 8
7 CONNECTION SET LM-FS 0 For Tiger 7-00 Order No Designation 008 Connection set LM-FS 0 99070 Hexagon screw without shaft 99009 Washer 907 Compressor rod 9999 Blind rivet nut flat head open M 99000 Hexagon screw without shaft 7 9900 Washer, A, DIN 8 90 Front sheet metal 9 900 Threaded bolt Mx 0 90 Adjusting collar D 99070 Threaded pin with hexagon socket / flat point 90 Coupling, complete / 700 Spring 8 Separating oil cup stroke 0 997 O-ring 990 Washer 7 990709 Hexagon screws 8 90 Cover plate 9 9998808 Mobilux EP grease 0 B_0 8 9 7 8 9 7 9
8 STROKE SENSOR Order No Designation 098 Stroke measuring 990799 Hexagon screw without shaft, not magnetic 990 Hexagon nut, not magnetic B_0 9 SMALL AIR CONNECTION B_0 Order No Designation 9988 Reducing fitting A-G½" - I-G¼" 9998 Male stud elbow 8-/ 0
0 AIR CONNECTION LARGE Order No Designation 9987 Outside thread grommet "-DN 997 Sealing ring " 9 Heavy duty clamp D-D7 B_0 AIR CONNECTION KIT LEOPARD For B pump Leopard 8-0 B_07 Order No Designation 00 Reducing fitting A-G" - I-G½" 9989 Hose connector with sealing ring 097 Heavy duty clamp D0-D 099 LP hose DN-PN0-EPDM =
FEED PUMP ACCESSORY SET - (/") For Jaguar 7-0 Jaguar -00 Jaguar 8-00 Tiger 7-00 Order No Designation 99 Feed pump accessory set - (/") UB0D EvoMotion - PE/T 000 Fitting-DF-MM-R/-R/-PN0-SSt 88 Pressure relief valve, complete 0 bar 909 Reduction fitting 908 Edge sealing ring 7 907 T-piece 8 709 Fitting-DF-MM-G/-G/-0bar-SSt 9 908 Extension for suction DN0 0m M-G/ 0 7 Suction elbow DN-SSt 999878 Attachment kit 9900 Washer, A 9900 Hexagon screw 9997 Straight threaded fitting 999 Ball valve PN 0 bar 999 Male stud elbow 7 999877 Pressure gauge 0-0 bar RF0 (d0) 8 Pressure regulator SK-/, complete 9 9998 Male stud elbow 8-/ Ex 0 m 9980 Hose PE-PU 8/ blue 087 Loctite 77
0 9 8 7 8 9 7 0 B_07
SUSPENSION WALL BRACKET ", COMPLETE TC Order No Designation 0 Contact washer, M08 990 Lock washer, A8 99007 Hexagon nut, M8 9900 Hexagon screw without shaft 9900 Washer, A8 09 Hexagon screw without shaft 7 9907 Hexagon screws 8 Wall mount ", complete 9 9900 Hexagon screw without shaft 8 B_0 7 9
WALL BRACKET 9", COMPLETE TC Order No Designation 09 Hexagon screw without shaft 9900 Washer, A8 0 Contact washer, M08 990 Lock washer, A8 99007 Hexagon nut, M8 997 Wall mount 9", complete 7 9900 Hexagon screw without shaft B_0 7
LARGE FRAME Order No Designation -- Large frame 990 Frame 990 Lock washer, A0 9900 Hexagon socket cylinder head screw 0 Contact washer 9900 Hexagon nut 7 9900 Washer, A, DIN 8 9900 Cable lug 9 9907 Serrated lock washer, externally toothed 0 0 Mounting control unit, complete -- Filter regulator set (for details see Chapter ) 90 Holding bracket 9900 Washer, A8 9900 Oval head screw with hexagon 0 Contact washer, M08 99000 Hexagon screws 7 -- Air diffuser (for details see Chapter ) 8 08 Hexagon screw without shaft Without heater on A side: Install air supply combination (position 9-) above rectangular pipe 9 999988 Screw pipe clip 0 999 Ball valve, -way, ND 0 bar 9987 Outside thread grommet "-DN Heavy duty clamp 9900 Hexagon screw without shaft Required only if a heater set is used on the A side Install complete air supply combination (positions 9-) laterally on the frame
8 7 9 8 7 7 0 0 9 8 B_0 7
LARGE ROLL SET Order No Designation -- Large roll set 99997 Swivel roller with clamp 99997 Fixed castor 990 Lock washer, A8 9900 Hexagon screw without shaft B_00 8
STAND SET Order No Designation 09 Stand set 99 Stand 8 990009 Hexagon screw without shaft 99000 Hexagon screw without shaft (adjusting screw) 9900 Hexagon nut 8 990 Lock washer, A8 B_00 9
AIR DIFFUSER Order No Designation -- Air diffuser 9998 Male stud elbow 8-/ 9988 Reducing fitting A-G/ - I-G/ 99708 Sealing ring 9988 T-piece Heavy duty clamp * 7 9987 Hose fitting G"- DN * 8 998 Elbow 90 GF-9 9 999999 T-piece GF 0 (fits all) 0 999988 Screw pipe clip T-piece, reduced "-/"-" GF-0 99987 Double nipple GF 80 * At B-pump Leopard 8-0: positions and 7 each case only pieces Instead, the reducing fitting from Chapter is installed 8 9 7 0 B_08 0
FILTER REGULATOR SET Order No Designation -- Filter regulator set 999877 Pressure gauge 0-0 bar RF0 (d0) 999 Male stud elbow 999 Ball valve PN 0 bar 90 Filter control valve 98 Mounting bracket 7 9900 Washer, A 8 990 Serrated washer, externally toothed 9 070 Zinc-plated head cap screw, hexagon socket 0 9998 Male stud elbow 8-/ 9998 Loctite 70 7 8 9 0 0 B_0
LARGE TROLLEY Order No Designation -- Large trolley 0 TwinControl Jaguar trolley, Tiger including wheels (positions 0-) 9900 Hexagon screw without shaft 0 Holder control housing 9 0 Contact washer, M08 99008 Self-locking hexagon nut, M8, with clamp 7 9900 Hexagon socket cylinder head screw 8 90 Holding bracket 9 0 9900 Washer, A8 0 9900 Oval head screw with hexagon 9900 Hexagon screw without shaft 0 Contact washer 9900 Hexagon nut 9900 Washer, A, DIN 9907 Serrated lock washer, externally toothed 990 Lock washer, A8 7 99000 Hexagon screws 8 -- Air diffuser, complete (for details see Chapter ) 9 99000 Hexagon screws Wheels Order No Designation 0 9999 Wheel, complete 078 Retaining ring with cap 8 Hexagon socket countersunk head screw 0090 TwinControl swivel castor 99 Spring washer 99007 Washer, A, DIN - 9900 Hexagon nut
8 9 0 7 9 9 7 8 9 0 B_09
AIR DIFFUSER WITH FILTER REGULATOR FOR TROLLEY Order No Designation -- Air diffuser, complete 99987 Double nipple GF 80 T-piece, reduced "-/"-" GF-0 9988 T-piece 99708 Sealing ring 999999 T-piece GF 0 (fits all) 7 9988 Reducing nipple 8 9998 Male stud elbow 8-/ 9 9997 Double fitting R/-R/ 0 90 Filter control valve 9988 Reducing fitting / outside by / inside 999 Ball valve PN 0 bar 999 Ball valve, -way, ND 0 bar 999988 Screw pipe clip 998 Elbow GF 90 9987 Outside thread grommet "-DN * 7 999877 Pressure gauge 0-0 bar RF0 (d0) 8 9 Heavy duty clamp D-D7 * 9 9998 Loctite 70 * At B-pump Leopard 8-0: positions and 8 each case only pieces Instead, the reducing fitting from Chapter is installed 8 7 0 7 9 9 8 9 8 B_0
CONTROL UNITS CONTROL UNIT TWINCONTROL V EX Order No Designation 78 Control unit TwinControl V Ex 087 TC Turbine set including Assembly Manual No 088 008 Solenoid valve / 8 Valve housing (Extension set TC, for details see Chapter ) 99980 Screw in angle 9997 Male stud elbow 7 7 Gasket 8 900 Front plate, TwinControl 9 99990 Plug connection 0 97 Valve block / 9 99987 Threaded plug M 99780 O-ring 99 Pneumatic valve / 00 Head cap screw with slit 9997 Plug-in connection, straight 99 Pressure regulator WARNING Incorrect maintenance/repair! Risk of injury and damage to the device Have repairs and part replacements be carried out only by specially trained staff or a WAGNER service center Before all work on the device and in the event of work interruptions: - Switch off the energy/compressed air supply - Relieve the pressure from the spray gun and device - Secure the spray gun against actuation Observe the operating manual and service manuals at all times when carrying out work
7 0 Observe proper orientation during assembly! 8 9 B_00 7
CONTROL UNIT TWINCONTROL V NOT EX Order No Designation 787 Control unit, TwinControl V not Ex 0008 Switching power supply 008 Solenoid valve / 8 Valve housing (Extension set TC, for details see Chapter ) 99980 Screw in angle 9997 Male stud elbow 7 7 Gasket 8 900 Front plate, TwinControl 9 99 Pressure regulator 0 97 Valve block / 9 99987 Threaded plug M 99780 O-ring 99 Pneumatic valve / 00 Head cap screw with slit 9997 Plug-in connection, straight 99990 Plug connection 7 9998 Loctite 70 8
7 0 Observe proper orientation during assembly! 8 7 9 B_00 9
CONTROL UNIT TWINCONTROL V EX Order No Designation 789 Control unit TwinControl V Ex 087 TC Turbine set including Assembly Manual No 088 0 008 Solenoid valve / 8 Valve housing (Extension set TC, for details see Chapter ) 8 99980 Screw in angle 0 9997 Male stud elbow 7 7 Gasket 8 900 Front plate, TwinControl 9 0 99990 Plug connection 0 97 Valve block / 99987 Threaded plug M 99780 O-ring 99 Pneumatic valve / 8 00 Head cap screw with slit 9997 Plug-in connection, straight 99 Pressure regulator WARNING Incorrect maintenance/repair! Risk of injury and damage to the device Have repairs and part replacements be carried out only by specially trained staff or a WAGNER service center Before all work on the device and in the event of work interruptions: - Switch off the energy/compressed air supply - Relieve the pressure from the spray gun and device - Secure the spray gun against actuation Observe the operating manual and service manuals at all times when carrying out work 0
7 0 Observe proper orientation during assembly! 8 9 B_007
CONTROL UNIT TWINCONTROL V NOT EX Order No Designation 78 Control unit, TwinControl V not Ex 0008 Switching power supply 0 008 Solenoid valve / 8 Valve housing (Extension set TC, for details see Chapter ) 7 99980 Screw in angle 0 9997 Male stud elbow 7 7 Gasket 8 900 Front plate, TwinControl 9 99 Pressure regulator 0 97 Valve block / 99987 Threaded plug M 99780 O-ring 99 Pneumatic valve / 8 00 Head cap screw with slit 9997 Plug-in connection, straight 0 99990 Plug connection 7 9998 Loctite 70
7 0 Observe proper orientation during assembly! 7 8 9 B_008
7 SOFT CIRCULATION 7 SOFT CIRCULATION JAGUAR Order No Designation 0708 Soft circulation Jaguar 99990 Male stud elbow 99987 Threaded plug G/" 999877 Pressure gauge 0-0 bar RF0 (d0) 8 Pneumatic valve 99870 Double fitting 7 970 Distibutor block LR-D Maxi 9 8 99987 Double nipple GF 80 9 9997 Silencer 0 999987 / directional valve, pneumatically operated 99978 Screw connector T 9987 Locking screw G/8" 07 Quick exhaust valve 907 Pressure regulator valve LR-/-D-Mini with AP 9998 Male stud elbow 8-/ 00 Circulation Valve GA00 AL (for details, see the Automatic Airless Spray Gun GA00 AL Operating Manual) 7 90 Swivel piece, complete 8 7 Fitting-FWV-G/-G/-PN0-SSt 9 Angled threaded fitting 0 9970 Sealing ring m 9980 Hose PE-PU 8/ blue 9998 Loctite 70 9998 Loctite
7 8 9 0 8 0 7 B_0 8 0 9 Installation
7 SOFT CIRCULATION TIGER Order No Designation 07079 Soft circulation Tiger 99990 Male stud elbow 99987 Threaded plug G/" 8 Pneumatic valve 99870 Double fitting 97 Distibutor block LR-D Maxi 7 99978 Screw connector T 8 99987 Double nipple GF 80 9 9997 Silencer 0 999987 / directional valve, pneumatically operated 9987 Locking screw G/8" 07 Quick exhaust valve 907 Pressure regulator valve LR-/-D-Mini with AP 9998 Male stud elbow 8-/ 999877 Pressure gauge 0-0 bar RF0 (d0) 00 Circulation Valve GA00 AL (for details, see the Automatic Airless Spray Gun GA00 AL Operating Manual) 7 90 Swivel piece, complete 8 7 Fitting-FWV-G/-G/-PN0-SSt 9 Angled threaded fitting 0 9970 Sealing ring m 9980 Hose PE-PU 8/ blue 9998 Loctite 70 9998 Loctite
7 8 0 8 9 7 0 8 0 9 B_0 Installation 7
7 SOFT CIRCULATION LEOPARD Order No Designation 07 Soft circulation Leopard 99987 Threaded plug G/" 99990 Screw in angle 8 Pneumatic valve 99870 Double fitting 99 Distibutor block LR-D Midi 7 99978 Screw connector T 8 99898 Double fitting GF-80 9 9997 Silencer 0 99998 / directional valve, pneumatically operated 99007 Screw plug 9900 Threaded pin with hexagon socket / flat point 999877 Pressure gauge 0-0 bar RF0 (d0) 07 Quick exhaust valve 907 Pressure regulator valve LR-/-D-Mini with AP 9998 Male stud elbow 8-/ 7 00 Circulation Valve GA00 AL (for details, see the Automatic Airless Spray Gun GA00 AL Operating Manual) 8 90 Swivel piece, complete 9 9970 Sealing ring 0 7 Fitting-FW-G/-G/-PN0-SSt Angled threaded fitting m 9980 Hose, blue AD 8 x 9998 Loctite 70 9998 Loctite = 8
7 9 8 0 9 0 8 B_08 7 0 9 Installation 9
8 MIXER 8 INTERNAL MEDIUM MIXER Large frame without heater with heater Designation Order No Order No Straight threaded fitting /" S 999908 Mixer 0-VA 088 Fitting-90 -FM-G/8-G/8-PN0-SSt 09 Hose clamp 99988 7 Washer, B 9900 8 Washer, A, DIN 9900 9 Lock washer, A0 990 0 Hexagon nut 9900 Washer 990 Washer 990 Hexagon screw without shaft * Fitting-RF-FM-G/8-NPS/8-PN0-SSt 0 Hexagon socket head cap screw * Hexagon nut, M8 99007 7 Retaining strip 79 8 Hexagon screw without shaft 9900 9 Mixing block 77 0 Fitting-SF-FM-G/8"-G/"-PN0-SSt 97 Hexagon socket cap screw without shaft 99070 Distance bush 9 Fitting DF-MM-Mx-G/8-PN0-SSt 9 Fitting-DF-MM-G/8-G/8-PN0-SSt 077 Fitting-DF-MM-G/-G/8-PN0-SSt 0780 Molykote DX grease 999 * are not used with large frame 0
without heater with laterally mounted heater 0 A A+B B A B A+B 9 0 9 8 7 7 0 9 8 8 B_0
8 INTERNAL LARGE MIXER Order No Designation -- Internal large mixer 9998887 Plug 0-0 99008 Hexagon socket cylinder head screw 9900 Washer, A8 990 Lock washer, A8 9 99007 Hexagon nut, M8 7 999908 Ball valve with pneumatic drive 8 999908 Straight threaded fitting /" S 9 9900 Washer, A, DIN 0 999908 Screw-in straight union 77 Mixing block 97 Fitting-SF-FM-G/8"-G/"-PN0-SSt 088 Mixer 0-VA 77 Y-distributor 99077 Fitting-PF-M-G/8"-PN0-SSt 990 Lock washer, A0 7 99000 Hexagon screw without shaft 8 99998 Fitting-RF-FM-G/"-G/8"-PN00-SSt 9 770 Non-return valve, complete Mx 0 9900 Hexagon screw without shaft 9 Mounting bracket 09 Hexagon screw without shaft 077 Fitting-DF-MM-G/8-G/8-PN0-SSt 077 Fitting-DF-MM-G/8-NPS/8-PN0-SSt 0 Fitting-DF-MM-G/-G/-PN0-SSt 8 Supporting bracket 7 99980 Threaded elbow fitting 8 99980 Hose connector 9 999 Molykote DX grease
7 9 8 0 9 0 8 8 0 8 9 7 8 7 0 A+B A These two fittings replace the rotary connection 99 at the output of the flushing pump (see the flushing pump's operating manual), as well as the fitting 990 on the relief combination (see Chapter 0) They form the new direct transition from fluid section to relief combination of the flushing pump B B_07
8 LARGE VALVE GROUP FOR EXTERNAL MIXER Order No Designation -- Large valve group for external mixer 9 Mounting bracket 9998887 Plug 0-0 9900 Washer, A8 09 Hexagon screw without shaft 99007 Hexagon nut, M8 7 77 Mixing block 8 99077 Fitting-PF-M-G/8"-PN0-SSt 9 999908 Screw-in straight union 0 770 Non-return valve, complete Mx 99998 Fitting-RF-FM-G/"-G/8"-PN00-SSt 999908 Ball valve with pneumatic drive 999 Lock screw Loctite 0 Hexagon plug 9900 Washer, A, DIN 99070 Hexagon screw without shaft 7 9900 Hexagon nut 8 00 Hexagon screw 9 990 Lock washer, A8 0 0780 Fitting-DF-MM-G/-G/8-PN0-SSt 088 Distance piece 99980 Threaded elbow fitting 99980 Hose connector 999 Molykote DX grease
7 8 9 0 9 0 7 9 B_08 8
8 CONTROL VALVE FOR A BALL VALVE Order No Designation -- Fast switch air 9997 Straight threaded fitting 9998 Male stud elbow 8-/ Ex m 998078 Plastic hose 9998 T-connection 8 7 Male stud elbow 9 08 Silencer 0 80 /-way valve, monostable 8 Mounting part 99000 Hexagon socket cylinder head screw 9900 Washer, A 99008 Hexagon socket cylinder head screw, Air supply Air supply 0 8 9 B_08
8 INTERNAL MEDIUM MIXER TROLLEY Order No Designation 077 Fitting-DF-MM-G/8-G/8-PN0-SSt 77 Mixing block 09 Fitting-90 -FM-G/8-G/8-PN0-SSt 999908 Straight threaded fitting /" S 088 Mixer 0-VA 9 Fitting DF-MM-Mx-G/8-PN0-SSt 7 0780 Fitting-DF-MM-G/-G/8-PN0-SSt 8 0 Fitting-RF-FM-G/8-NPS/8-PN0-SSt 9 99988 Hose clamp 0 8 9900 Washer, A, DIN 9900 Hexagon socket cylinder head screw 009 Plate strap 0097 Strap D 990 Lock washer, A0 99000 Hexagon screw without shaft 999 Molykote DX grease 9 0 8 B_0 0 7 7
8 LARGE INTERNAL MIXER TROLLEY Order No Designation -- Large internal mixer trolley 999908 Screw-in straight union 770 Non-return valve, complete Mx 99998 Fitting-RF-FM-G/"-G/8"-PN00-SSt 999908 Ball valve with pneumatic drive 9900 Washer, A, DIN 7 990 Lock washer, A0 8 9900 Hexagon screw without shaft 9 999908 Straight threaded fitting /" S 0 77 Mixing block 088 Mixer 0-VA 77 Y-distributor 09 Fitting-90 -FM-G/8-G/8-PN0-SSt 9900 Washer, A8 99000 Hexagon screw without shaft 0 Contact washer, M08 7 99007 Hexagon nut, M8 8 99077 Fitting-PF-M-G/8"-PN0-SSt 9 9900 Hexagon screw without shaft 0 8 Supporting bracket 077 Fitting-DF-MM-G/8-G/8-PN0-SSt 8 Mounting bracket 077 Fitting-DF-MM-G/8-NPS/8-PN0-SSt 0 Fitting-DF-MM-G/-G/-PN0-SSt 99980 Threaded elbow fitting 99980 Hose connector 7 999 Molykote DX grease 8
7 0 9 9 8 7 9 0 9 7 B_09 8 9
87 LARGE VALVE GROUP FOR EXTERNAL MIXER TROLLEY Order No Designation -- Large valve group for external mixer trolley 999908 Screw-in straight union 770 Non-return valve, complete Mx 99998 Fitting-RF-FM-G/"-G/8"-PN00-SSt 999908 Ball valve with pneumatic drive 9900 Washer, A, DIN 7 990 Lock washer, A0 8 9900 Hexagon screw without shaft 9 9900 Washer, A8 0 9900 Hexagon screw without shaft 0 Contact washer, M08 99007 Hexagon nut, M8 0 Hexagon plug 999 Lock screw Loctite 8 Supporting bracket 0780 Fitting-DF-MM-G/-G/8-PN0-SSt 7 99980 Threaded elbow fitting 8 99980 Hose connector 9 999 Molykote DX grease 0
9 8 7 0 9 8 7 B_00
88 EXTERNAL MIXER, AUTOMATIC DN AS OF 8-0 Order No Designation 97 External mixer, automatic DN 77 Mixing block 999908 Threaded fitting, straight /" S 088 Mixer 0-VA 7 9 Fitting DF-MM-Mx-G/8-PN0-SSt 8 0 Fitting-RF-FM-G/8-NPS/8-PN0-SSt 9 99988 Hose clamp 0 9900 Washer, B 9900 Hexagon socket cylinder head screw 9900 Washer, A, DIN 990 Lock washer, A0 9900 Hexagon nut 077 Fitting-DF-MM-G/8-G/8-PN0-SSt 0780 Fitting-DF-MM-G/-G/8-PN0-SSt 7 09 Fitting-90 -FM-G/8-G/8-PN0-SSt 8 97 Fitting-SF-FM-G/8"-G/"-PN0-SSt 9 907 Base plate valve 00-0 77 Dosing valve HM mm/0 bar (for details, see the Hardener Dosing Valve HDV Operating Manual) 0 Fitting-FWV-FM-G/-G/-PN0-SSt 90 Non-return valve DN-G/"-SSt 77 Paint change valve HM mm/0 bar (for details, see the Paint Change Valve FWV Operating Manual) 9 Paint valve TC mm/ bar/00 bar (for details, see the Paint Valve Operating Manual) 7 Fitting-FWV-G/-G/-PN0-SSt 8 Plug 7 07 Screw plug 8 809 Non-return valve 0 bar 9 9090 Mounting valve 00-, complete 0 8 9900 Hexagon socket cylinder head screw 9997 Male stud elbow 779 HD-hose DN-PN FEP W-G 0m 999 Molykote DX grease =
* 8 0 9 * 8 8 8 7 8 x 9 y 0 x 0 9 7 8 B_07 y 7 88 CIRCULATION TO EXTERNAL MIXER, AUTOMATIC DN Order No Designation 98 Circulation G/8" for external mixer, automatic DN = B_09
89 EXTERNAL MIXER, MANUAL DN8 Order No Designation 800 External mixer, manual DN 8 08 Holder sheet metal 7 Mixing body 999908 Threaded fitting, straight /" S 088 Mixer 0-VA 077 Fitting-DF-MM-G/8-G/8-PN0-SSt 7 8 Fitting-DF-MM-G/8-G/-PN0-SSt 8 809 Non-return valve 0 bar 9 7 Fitting-SF-FF-G/8-G/8-PN0-SSt 0 97 Fitting-SF-FM-G/8"-G/"-PN0-SSt 999 Ball valve G/" 77 Adapter 997 U seal 9999 Ball valve, mounted-dn8-pn0-mf -SSt 00 Knurled handle 9900 Washer 7 99988 Hose clamp 8 00 Knurled rod 9 8 9900 Washer, A, DIN 0 9900 Hexagon screw without shaft 8 Solvent distributor 9900 Washer, A8 990 Lock washer, A8 99007 Hexagon nut, M8 9900 Hexagon screw without shaft 990700 Hexagon socket cylinder head screw 7 990 Lock washer, A0 8 9900 Hexagon nut 9 0 Plug /8" 0 0 Handle 0 Fitting-RF-FM-G/8-NPS/8-PN0-SSt, complete 9 Fitting DF-MM-Mx-G/8-PN0-SSt 999 Molykote DX grease =
* 7 9 0 Nm 0 lbft * 8 * * 8 7 0 9 * * * 9 0 0 * B_0 7 8
89 CIRCULATION TO EXTERNAL MIXER, MANUAL DN8 Order No Designation 80 Circulation to external mixer, manual DN8 8 Solvent distributor 0 Plug /8" 7 Fitting-SF-FM-G/8-G/8-PN0-SSt 77 Fitting-SF-FM-NPS/8-G/8-PN0-SSt 99999 Ball valve DN-PN0-G/8" SSt 7 077 Fitting-DF-MM-G/8-G/8-PN0-SSt = 7 B_0 7
9 PRODUCT HOSES AND FITTINGS 9 PRODUCT HOSES MADE OF PA (FOR A COMPONENTS AND FLUSHING AGENT) B_0 Order No Designation Inner hose 0 HPP hose DN DN PA 0 HPP hose DN DN PA 09 HPP hose DN DN PA 0 HPP hose DN0 DN0 PA 0 HPP hose DN0 DN0 PA 0 HPP hose DN DN PA HPP hose DN DN PA Nominal pressure Nominal length Hose length MPa bar mm mm psi inch inch 0 0 70 787 0 0 870 8 787 0 0 0 7 787 98 8 0 0 7 7977 8 0 0 7 7 7977 89 700 700 0 9 0 700 700 00 0 90 Pressure fitting G /" Input Elbow Elbow Elbow Elbow Elbow Straight Straight Output Straight Straight Straight Straight Straight Straight Straight 7
9 PRODUCT HOSES MADE OF FEP (FOR B COMPONENTS) B_0 Order No Designation Inner hose 7 HPP hose DN0 DN0 FEP 8 HPP hose DN0 DN0 FEP 9 HPP hose DN0 DN0 FEP Nominal pressure Nominal length Hose length MPa bar mm mm psi inch inch 0 0 7 787 8 0 0 7 7 787 89 0 0 7 787 8 Pressure fitting G /" Input Elbow Elbow Elbow Output Straight Straight Straight 8
9 FITTINGS 7 8 B_00 Fittings Order No Thread / Seal Thread / Seal Nominal pressure Application 0 G/" inside G/" outside MPa; Connection to paint valve / 0 cone 0 cone 0 bar; dosing valve Sealing edge, front 787 psi 97 G/8" inside G/" outside MPa; Between mixing block and 0 cone 0 cone 0 bar; dosing valve (for large frame, Sealing edge, front 787 psi 8-00 / -00 / 7-00) 7 G/8" outside G/" outside MPa; Connection to paint valve / 0 cone 0 cone 0 bar; dosing valve or heater Sealing edge, front 787 psi 077 G/8" outside G/8" outside MPa; A or B pump (if heater is 0 cone 0 cone 0 bar; present) Sealing edge Sealing edge 787 psi 9 G/" outside G/8" outside MPa; B pump (if heater is present) 0 cone 0 cone 0 bar; Sealing edge Sealing edge 787 psi 7 G/" outside G/" outside MPa; A pump (if heater is present) 0 cone 0 cone 0 bar; Sealing edge Sealing edge 787 psi 7 7 G/" inside G/" outside MPa; 90 pipe bend (flushing pump 0 cone 0 cone 0 bar; 787 psi relief combination) Flat seal Product Thickness Inside Outside Order No Designation 8 990 Sealing ring Copper ; 00 8; 07 ; 087 9
9 NON-RETURN VALVES B_07 Order No Thread Seal Thread Seal Nominal pressure 0 G/" 0 cone G/" 0 cone MPa; 0 bar; Outside Sealing edge Outside Sealing edge 787 psi 809 G/8" 0 cone G/8" 0 cone MPa; 0 bar; Outside Sealing edge Outside Sealing edge 787 psi 9 FITTINGS FOR PAINT VALVES (WITH EXTERNAL MIXER) B_0 Order No Designation 7 Fitting-FWV-G/8-G/-PN0-SSt (see Chapter 9 position ) 97 Filling part 07 Screw plug G/" 70
0 VALVES ON THE PUMP OUTPUT 0 HP FILTER COMPLETE 0 BAR Order No Designation -- HP filter complete MPa; 0 bar; 787 psi 0 HP filter with ball valve TC (for details, see Chapter 0) 00 Sealing ring -/ 7 Return tube DN-G/"-00mm-PA 07 Fitting-90 -FF-G/-G/-PN0-SSt complete 0778 Fitting-DF-MM-G/-G/-PN0-SSt 7 99909 Anti-seize paste 8 999 Molykote DX grease 7 0 Nm 0 lbft 8 B_00 7
0 PAINT VALVE 0 BAR Order No Designation 77 Paint valve HM mm / MPa; 0 bar; 787 psi (for details, see the Paint Change Valve FWV Operating Manual) 907 Base plate valve 00-9900 Hexagon socket cylinder head screw 97 Fitting-SF-FM-G/8"-G/"-PN0-SSt 809 Non-return valve MPa; 0 bar; 787 psi 979 Fitting-RF-FM-G/8"-G/"-PN0-SSt 7 0 HP filter with ball valve TC (for details, see Chapter 0) 8 7 Return tube DN-G/"-00mm-PA 9 99909 Anti-seize paste 0 999 Molykote DX grease 7 0 9 0 Nm 0 lbft 8 B_0 7
0 DOSING VALVE 0 BAR Order No Designation 77 Dosing valve HM mm / MPa; 0 bar; 787 psi (for details, see Hardener Dosing Valve HDV) 907 Base plate valve 00-9900 Hexagon socket cylinder head screw 97 Fitting-SF-FM-G/8"-G/"-PN0-SSt 809 Non-return valve MPa; 0 bar; 787 psi 979 Fitting-RF-FM-G/8"-G/"-PN0-SSt 7 0 HP filter with ball valve TC (for details, see Chapter 0) 8 7 Return tube DN-G/"-00mm-PA 9 99909 Anti-seize paste 0 999 Molykote DX grease 7 0 9 0 Nm 0 lbft 8 B_08 7
0 HP FILTER WITH BALL VALVE TC Order No Designation 0 HP filter with ball valve TC 990 Sealing ring 0 Coupling sleeve 989 Filter support Filter cartridge * 97 * Filter cartridge 00 mesh / mesh size 008 mm; 000 inch 08 * Filter cartridge 00 mesh / mesh size 0 mm; 000 inch 09 * Filter cartridge 0 mesh / mesh size 0 mm; 00 inch 9 * Filter cartridge 0 mesh / mesh size 08 mm; 00 inch 998 O-ring 7 Union nut 8 08 Cone spring 9 Pressure ring d 0 9970 Pressure gauge seal /" 0 Ball valve DN-PN0-G/"-SSt 0 Fitting-DF-MM-G/"-G/"-PN0-SSt 70 Distribution housing for ball valve Filter housing 999909 Pressure gauge 0-00 bar 89 Fitting-DF-MM-R/-R/-PN0-SSt 7 99909 Anti-seize paste 8 9998808 Mobilux EP grease 9 9998 Loctite 0 999 Molykote DX grease Not part of the standard equipment but available as a special accessory 7
0 7 8 8 9 7 9 B_0 0 7
0 RELIEF COMBINATION FOR FLUSHING PUMP With internal mixer Order No Designation 7 Fitting-FWV-G/-G/-PN0-SSt 9 Paint valve TC mm/ bar/00 bar (for details, see the Paint Valve Operating Manual) 990 Fitting-RF-FM-Mx-G/-PN0-SSt 0 Fitting-FWV-FM-G/-G/-PN0-SSt 7 Fitting-90 -FM-G/-G/-PN0-SSt 0 Fitting-DF-MM-G/"-G/"-PN0-SSt 7 0 Ball valve DN-PN0-G/"-SSt 8 7 Return tube DN-G/"-00mm-PA 9 9997 Male stud elbow 0 999 Molykote DX grease 9 0 7 0 8 B_0 7
0 RELIEF COMBINATION TC For flushing pump with external mixer In addition the male stud elbow 7 (see Chapter 9) Order No Designation 9 Relief housing 78 Hexagon plug 0 Non-return valve DN-PN70-G/"-SSt Outlet pipe 98 Relief valve, complete 9998 Loctite 7 999 Molykote DX grease 8 99909 Anti-seize paste tube OKS 0 8 (Thread and sealing surface) 00 Nm; 7 lbft 7 B_09 77
GFB CONNECTION KIT Order No Designation 0 GFB connection kit 008 Solenoid valve / * 99 Pneumatic valve / 9997 Male stud elbow 99987 Screw in angle 99987 Y-connection 7 9997 Plug-in connection, straight 8 0 m 99807 Hose, black Ø/mm PU 9 0 m 998079 Hose, black, D 077 Assembly manual (German / English) * Base plate (valve housing) see Chapter 7 B_0 9 8 78
AUTOMATIC ELECTROSTATIC SYSTEM SET TC VM000 AUTOMATIC ELECTROSTATIC SYSTEM SET Order No Designation 0 TC VM000 automatic electrostatic system set 700 Interface cable VM000 97 Cable box 98 Profile seal 9907 Wire end sleeve without insulation 0 m 9 Shrink tubing 7 90 Pressure switch 8 9997 Male stud elbow 9 m 99807 Hose, black d/mm PU 0 008 Solenoid valve / 0 Male stud elbow, swiveling 8 Assembly manual (German / English) 7 9 0 8 B_089 79
BASE PLATE Order No Designation 8 TC extension set 90 Valve housing 0 99009 Hexagon socket cylinder head screw 0 00 Spacing washer 990 Serrated washer, externally toothed 9900 Washer 7 9900 Hexagon socket cylinder head screw 8 99987 Y-connection 9 99980 Screw in angle 0 m 998079 Hose, black, D 0 8 9 7 B_08 80
HEATER HEATER SET A OR B TC 7-0 for frame Designation Order No Heater set A, B TC 8-0 up to 7-0 89 Elbow 99 Contact washer, M08 0 Hexagon screw without shaft * Hexagon nut, M8 99007 Hexagon screw without shaft 9900 7 HSA-heater A Ex -circuit 0 8 Spring washer 99 9 Hexagon screw without shaft 99000 0 Sealing ring 99700 Cable lug, round with isolation 99008 Cable lug 9900 Fitting-RF-FF-M0x-G/8-PN0-SSt 9 Fitting-DF-MM-G/8-G/8-PN0-SSt 077 Ground wire (per meter) 99 HPP hose DN0-PN0 FEP W-G 0m 7 7 Fitting-DF-MM-G/8-G/8-PN0-SSt 077 8 Sealing ring 990 9 Fitting-FWV-G/8-G/-PN0-SSt 7 0 HPP hose DN0-PN0 FEP W-G m 9 Molykote DX grease 999 * not used 7 9 8 7 0 0 8 9 Dismount the rotary connection from the pump and connect it to the heater Fitting 077 is to be mounted on the pump (see Chapter 9) B_07 0 8
HEATER SET A OR B TC 8-00, -00, 7-00 (WITHOUT TROLLEY) For A For B pump pump Designation Order No Order No Heater set TC 8-00 / -00 / 7-00 89 090 Elbow 99 Contact washer, M08 0 Fitting-RF-FF-M0x-G/-PN0-SSt 7 Hexagon nut, M8 99007 Hexagon screw without shaft 9900 7 HSA-heater A Ex -circuit 0 8 Spring washer 99 9 Hexagon screw without shaft 99000 0 Sealing ring 99700 Cable lug, round with isolation 99008 Cable lug 9900 Threaded fitting G/" 09 Ground wire (per meter) 99 HPP hose DN-PN700 PA G-G 0m 0 Fitting-DF-MM-G/-G/-PN0-SSt 7 7 HPP hose DN0-PN0 FEP W-G 0m 7 8 Fitting-DF-MM-G/-G/8-PN0-SSt 9 9 Fitting-FWV-G/8-G/-PN0-SSt 7 0 Molykote DX grease 999 8
A B 7 8 9 7 0 8 9 Dismount the rotary connection from the pump and connect it to the heater Fitting 7 (pump A, position ) or 9 (pump B, position 8) is to be mounted on the pump again B_0 0 8
HEATER SET A TC -00, 7-00 TWIN PARALLEL Order No Designation 89 Heater set A TC -00 / 7-00 twin parallel 00 Angle twin 0 Contact washer, M08 99007 Hexagon nut, M8 99000 Hexagon screw without shaft 9900 Hexagon screw without shaft 7 0 HSA-heater A Ex -circuit 8 99 Spring washer 9 99000 Hexagon screw without shaft 0 99700 Sealing ring 09 Threaded fitting G/" 99008 Cable lug, round with isolation 709 Distributor 99077 Fitting-PF-M-G/8"-PN0-SSt 709 Fitting-DF-MM-G/"-G/"-PN0-SSt 09 Reduction connection 7 7 Fitting-RF-FF-M0x-G/-PN0-SSt 8 87 Fitting SF-MM-G/"-M-PN0-SSt 9 -- HP filter complete MPa; 0 bar; 787 psi (details see Chapter 0) 0 99998 Screw-in straight union 709 Fitting-DF-MM-G /"-M 0x-PN0-SSt 7090 O-ring 0 HPP hose DN-PN700 PA G-G 0m 99 Ground wire (per meter) 999 Molykote DX grease 8
7 0 7 9 8 0 8 0 9 B_08 A B Connection on valve A B 8
HEATER SET A TC -00, 7-00 TWIN SERIAL Order No Designation 89 Heater set A TC -00 / 7-00 twin serial 00 Angle twin 0 Contact washer, M08 99007 Hexagon nut, M8 99000 Hexagon screw without shaft 9900 Hexagon screw without shaft 7 0 HSA-heater A Ex -circuit 8 99 Spring washer 9 99000 Hexagon screw without shaft 0 99700 Sealing ring 09 Threaded fitting G/" 99008 Cable lug, round with isolation 7 Fitting-RF-FF-M0x-G/-PN0-SSt 99 Ground wire (per meter) 0 HPP hose DN-PN700 PA G-G 0m 7 Fitting-DF-MM-G/-G/-PN0-SSt 7 999 Molykote DX grease Dismount the rotary connection from the pump and connect it to the heater Fitting 7 is to be mounted on the pump (see Chapter 9) 0 7 7 9 8 A Output Input B_09 A 8
HEATER-SET A OR B 7-0 (WITH TROLLEY) Designation Order No Heater set A, B TC trolley 7-0 89 Mounting bracket Hexagon screw without shaft 99000 Contact washer, M08 0 Hexagon nut, M8 99007 Cable lug, round with isolation 99008 7 HSA-heater A Ex -circuit 0 8 Spring washer 99 9 Hexagon screw without shaft 99000 0 Sealing ring 99700 Fitting-RF-FF-M0x-G/8-PN0-SSt 9 Cable lug 9900 Ground wire (per meter) 99 Fitting-DF-MM-G/8-G/8-PN0-SSt 077 HD-hose DN0-PN0 FEP W-G 07m 8 Fitting-DF-MM-G/8-G/8-PN0-SSt 077 7 Sealing ring 990 8 Fitting-FWV-G/8-G/-PN0-SSt 7 9 Molykote DX grease 999 8 7 8 9 Dismount the rotary connection from the pump and connect it to the heater Fitting 077 is to be mounted on the pump (see Chapter 9) 7 0 9 B_07 0 87
HEATER SET A OR B TC 8-00, -00, 7-00 (WITH TROLLEY) For A For B pump pump Designation Order No Order No Heater set TC trolley 8-00 / -00 / 7-00 89 0907 Mounting bracket Hexagon screw without shaft 99000 Contact washer, M08 0 Hexagon nut, M8 99007 Cable lug, round with isolation 99008 7 HSA-heater A Ex -circuit 0 8 Spring washer 99 9 Hexagon screw without shaft 99000 0 Sealing ring 99700 Fitting-RF-FF-M0x-G/-PN0-SSt 7 Cable lug 9900 Threaded fitting G/" 09 Ground wire (per meter) 99 HPP hose DN-PN700 PA G-G 0m 0 HPP hose DN-PN700 PA G-G m 7 Fitting-DF-MM-G/-G/-PN0-SSt 7 8 HD-hose DN0-PN0 FEP W-G 07m 8 9 Fitting-DF-MM-G/-G/8-PN0-SSt 9 0 Fitting-FWV-G/8-G/-PN0-SSt 7 Molykote DX grease 999 88
A 7 B 8 9 0 7 8 9 0 B_0 0 Dismount the rotary connection from the pump and connect it to the heater Fitting 7 (pump A, position 7) or 9 (pump B, position 9) is to be mounted on the pump again 89
REMOTE CONTROLS REMOTE CONTROL TWINCONTROL Order No Designation 0887 Remote control, complete TwinControl 0899 Push button cap, flat, transparent red 0898 Push button cap, flat, transparent green 0800 Push button cap, flat, transparent blue 0807 Lamps resolution 0808 Membrane push button 7 08 Remote control label 8 08879 Cable extension m; 9 ft Maximum permissible cable length: 7 m; ft = 7 8 B_08 B_0 90
J Wagner AG Made in Switzerland CH 90 Altstätten Type / Typ: TwinControl Serial No unit: Serie Nr Anlage: 00 II G Ex ia II B T X ZELM 08 ATEX 08 X + C < Ta < +0 C Year of construction / Baujahr: Serial No controller: Serie Nr Steuerung: Air pressure supply: 0-08 MPa Luftdruckversorgung: - 8 bar Ambient temperature: Temperatur Umgebung: + / +0 C Prot Class: Schutzklasse: IP 87 - psi Check manual before use! Vor Gebrauch Betriebsanl beachten! VERSION /0 ESTA REMOTE CONTROL Order No Designation Remote control, complete TwinControl ESTA T connection (air supply) m 9980 Hose PUR / blue (DN, air supply) Threaded T fitting QST- 00 m 99807 Hose, black / PU (DN) 99908 Plug D 7 7 Cable pneumatic control, length m; ft 8 07 Remote control label 9 9907 Control knob 99 0 999788 Indicator visual green 999787 Indicator visual red -- Supporting bracket 9900 Washer, A8 9900 Oval head screw with hexagon Connections to the control unit = 0 0 9 0 8 7 B_0 7 Assembly of the ESTA reversing box on the control unit (front view) The function equipotential bonding connection must have little induction and be short (rear view) 9
ARCHIVING SOFTWARE Order No Designation - 090 Archiving software TwinControl V/V (CD) - 088 USB to TTL Cable - 780 Cable RS- communication TwinControl - 780 Port RS- Serial Device Server - 780 PC data archiving TC manual V GER (German) - 78 PC data archiving TC manual V ENG (Englisch) = SERVICE SETS Service sets for - air motors, - fluid sections, - valves: See corresponding operating manuals of the pumps and valves 9
9
9
CERTIFIED Order No 9 Edition /0 Germany Phone Telefax E-mail Switzerland Phone Telefax Document No 0 Version B More contact addresses on the internet at: Company/Locations/WAGNER worldwide Subject to changes without notice