1/7 Twin radial blower DRG 1200 Content: 1 Safety advises 2 Usage 3 Construction of the DRG 1200 4 Function 5 Installation, dimension and hole pattern 6 Technical data 7 Characteristic curve 8 Validation A U R O R A Konrad G. Schulz GmbH & Co. KG Tel.: 0 62 84 / 92 02-0 info@aurora-eos.com www.aurora-eos.com The information on this document and the copyrights are ownership of AURORA Konrad G. Schulz GmbH & Co. KG, Joachim Schulz Str. 4, D-69427 Mudau. Transmission or duplication of this document or the utilization of the contents are not allowed without the agreement of AURORA Konrad G. Schulz GmbH & Co. KG otherwise it is explicit allowed. Violation will be prosecuted. All rights of patents, industrial designs and trademarks are reserved. Please pay attention to ISO 16016. - we reserve the right to make technical modifications - established: 11.01.07 KH checked: approved: date/name date/name date/name a) 14197 05.11.08 KH b) 14718 18.02.09 KH c) 17385 21.07.11 KH d) 19627 29.01.13 KH
2/7 part : 131-601-0100 DRG 1200 12V basic version 131-602-0100 DRG 1200 24V basic version 131-601-0101 DRG 1200 12V 1-speed 131-602-0101 DRG 1200 24V 1-speed 131-601-0102 DRG 1200 12V 2-speed 131-602-0102 DRG 1200 24V 2-speed 131-601-0103 DRG 1200 12V 3-speed 131-602-0103 DRG 1200 24V 3-speed 131-602-0200 DRG 1200 24V 4-speed other versions optionally 1 Safety advises The blower is principle maintenance- and service-free. If there is maintenance work to do, make sure it is to be carried out only when the motor is not running. In order to avoid injuries, the blower is to be separated from the current circuit. Make sure that maintenance work is only carried out by specialised personnel. Do not reach into the blower and never stick objects into it. Please do not get into contact with the resistor on the blower, if it has not completely cooled down. Advice for installation and maintenance work: The rules for the prevention of accidents as well as other recognises technical and labour medical security regulations must be observed. 2. Usage The twin radial blower DRG 1200 is used for powerful usage in heaters, A/C units and ventilation systems. 3. Construction of the twin radial blower DRG 1200 3.1. Parts The twin radial blower DRG 1200 consists of the following parts - motor, radial wheels, inner and outer rings = fan unit - basic plate, half bowl, outer rings, motor holder - Dropping resistor with micro-temperature-fuse MTS for versions with several speed level, clip - housing clips, 2 screws - cables Optional with suppressor module Information about the suppressor module can be seen in technical information 912-100-0398.
3/7 3.2. Material The housing lower part is made out of plastic granulate polyamide PA6 GK30. Housing upper part, motor holder, inlet rings and the wheels are made out of plastic granulate polyamide PA6, 35% glass-fibre-reinforcement. This material is has a high temperature-resistant and because of the glass-fibre-reinforcement a high stability. A safety data sheet about the granulate can be ordered by AURORA. 3.3. Speed control The blower can be delivered in 1-speed-, 2-speed- or 3-speed level versions. (option: 4-speed) Caution! The vehicle side fuse protection of 15 A at 24V or 30A at 12V has to be made by the customer. See circuit diagram blower. The different blower speed are achieved using a dropping resistor. The dropping resistor is a cemented ceramic resistor. The blower is protected from overload and a possible burning danger with a micro-temperature- fuse (MTF) installed at the resistor. 3.4 cables The used wires are unscreened low tensions wires with thin-wall isolation for road vehicles. FLRY with colour marking of wires according to DIN IEC 304.
4/7 4. Function The air enters axial into the fan wheels, then the air will be radial turned round and leaves on the area vertical to the suction direction. Note: the blower carbon brush is a wearing part. If the carbon brushes are outworn, defective or contaminated, the motor will not run or not in a suitable way. At any service interval (depending on usage situation) the blower function has to be checked and the blower has to be changed, if necessary. The check of the blower in a disconnected state: optical check on - physical damage on the housing, the air grille or the fan wheel - contamination, dust, corrosion and other, that impair the function stiffness Then a function check is recommended abnormal noises uneven running fluctuating current consumption a decrease of air flow rate blower don t run under voltage any more If one or more of these impairments apply, the blower function is not given any more and the blower has to be replaced. During check pay attention to the necessary safety advises (chapter 1) 5. Installation, dimensions and hole pattern Dimensions:
5/7 Hole pattern: Installation instructions: For reliable operation of the DRG, the maximum fan bracing of 1 mm are not exceeded. Provision shall be made for a suitably flat mounting surface. to illustrate:
6/7 6. Technical data air flow volume valid environmental temperature range weight double ball bearing special air flow through the motor for high lifetime (patented) 1200 m 3 /h (736 cfm) -40 C to +85 C about 2,65 kg (basic version) speed 1 speed 2 speed 3 Vair in m 3 /h 470 800 1250 Vair in cfm 277 471 736 Pel in W 70 150 307 Lp in db(a) 56 68 77 power information assumes no system resistance (free-blowing) 7. Characteristic curve
8. Conducted validation tests for DRG-family (motors) 7/7 Test method Standard basis AU standard Short description Validation power measuring 963-38T-0010 evaluation air characteristic curve characteristics OK Sound intensity level test DIN IEC 651 963-38T-0011 sound intensity level free-blowing OK dust test 963-38T-0003 function at dust influence 1000h operation OK vibration test according to DIN IEC 68 963-38T-0007 vibration test 30...100Hz / max 8g OK IVECO 18-2105 10-200Hz/5g OK salt spray test DIN 50021 963-38T-0016 corrosion resistance 72h OK electr. Function test start-up test over voltage 32V 60 min OK polarity test OK Insulation test/electric strength 500V OK 963-38T-0012 run behaviour with resistor OK balance quality DIN ISO 1940 blower balanced OK temperature test storage DIN IEC 68 storage 95h /2h OK temperature test operation DIN IEC 68 72h at 85 C OK temperature test operation DIN IEC 68 500h at 80 C thermal shock test IVECO 18-2105 10 cycles 2h at -30 C/2h at 80 C OK temperature cycling test DIN IEC 68 35 cycles 8h between -40/+80 C OK climate test humidity constant DIN IEC 68 55 C at 95% air humidity 21 days OK climate test humidity cyclical DIN IEC 68 12 cycles of 24h at 10-80 C / 95% humidity OK cold test DIN IEC 68 function + storage at -40 C/72h OK arctic test MAN LH 259001 function + storage at -46 C OK EMC tests 2006/28 EC directive emitted interference / interference resistance OK electrostatic sensitive device tests MAN LH 259 001 electrostatic discharge OK lifetime test 963-38T-0008 Continuous operation, free-blowing at 13/26V, max. load ca. 5000 h laboratory conditons