Gregory Machinery Where Safety Comes First DUST EXTRACTION PH: 07 3375 5100 Gregory Machinery Pty Ltd 807 Boundary Rd Richlands QLD 4077 FAX: 07 3375 4600 info@gregmach.com www.gregmach.com
D U S T C O L L E C T I O N - H i s t o r y INTRODUCTION The importance of dust collection has changed dramatically over the years. As more and more studies demonstrate the hazards of air-borne wood dust, woodworkers have shifted their purchasing priorities of dust collection equipment from a secondary expense consideration to one of primary importance. A modest investment in dust collection equipment keeps your shop cleaner, less dusty and will make the time you spend on woodworking safer, more pleasant and healthier as well as reduce wear and tear on your woodworking machinery. Gregory Machinery has all of the necessary items to construct a serviceable dust collection system for you and your business. The purpose of this brochure is to acquaint you with the different dust collectors and ducting fittings necessary to capture sawdust, chip, shavings and fine dust. We cover a range of machinery appropriate for hobbyists with modestly equipped, small sized wood shops, as well as more complex central dust collection plants necessary for larger and professional shops with a workshop full of woodworking machinery. Also you can fully automate your new or existing system and save money at the same time. Because designing and installing a large central dust collection system can be quite complex, it is impossible to cover all of the systems within this catalogue. Instead we have listed the most popular units, and offer a free measure and quote within Brisbane CBD area. Gregory Machinery have the state of the art dust extraction system that is fully automated and also controls the power supply that could save you thousands of dollars each year. We have been designing, manufacturing and installing wood dust extraction systems throughout Australia and New Zealand for the past 15 years. Read this brochure and give us a call today for more information or for a quotation. W W W. G R E G M A C H. C O M
E C O G A T E Ecogate model EG105-12 STATIONS The control of a complete dust extraction plant and ducting system is very important and is always underestimated. The automatic control system called ECOGATE will fully automate and correctly control your dust extraction system and save your business money in reduced power consumption Features: Fan Auto-Start (when operator starts any workstation, dust collector will start automatically) Fan Auto-Stop (when all workstations are OFF, dust collector fan will stop automatically) ised Gates (gates supplied & automatically operated from 100mm up to 450mm 4 up to 18 ) Fan On-Delay (the fan will not start if you would like to cut a single piece of wood) Fan OFF-Delay (To prevent the fan from infrequent stop & starts) Maintain Correct Air Flow (to avoid unsafe sawdust fallout in the ducting system) Negative Pressure Compensation (for workstations at the end of ducting line with higher losses) Clean Out Mode (for flushing settled wood dust out of ducting system) Test Mode (for system setup testing & trouble shooting) Power Saving (installed with an inverter will control the power usage of the fan motor and save on running costs) The control of a complete dust extraction system should not be left in the hands of an inexperienced person. When a dust extraction system is designed the ducting pipe diameter is sized to maintain the correct air speed in the pipes and the dust plant is designed to fulfill the correct air volume necessary to operate the number of machines specified while incorporating shutoff gates. When the complete plant is installed and commissioned the operation of the system is transferred into the hands of the staff who, at the same time are concentrating on their work. With many dust outlet points in one or more rooms it would be very difficult for the machine operator too know how many gates are open altogether. Our company has experienced, due to incorrect control of the dust extraction systems, that ducting pipes have collapsed flat, dust extraction plants not filtering correctly and pipe ducting systems filling up with waste wood dust. All these factors add to an unsafe working environment and this is also addressed in the Australian Standards regarding house keeping of workshops and dust extraction systems. The responsibility for correct operation, safety and maintenance of these units, is in the hands of the owner to maintain. The automatic shut-off gate system called Ecogate is a valuable tool in the efficient control and balancing of the dust extraction system and ducting deleting human error in not operating the total dust extraction system correctly. All the operator has to do is turn on a wood working machine and the Ecogate system takes full control of the dust extraction plant. Also with the promotion of carbon credit and power usage becoming more and more important in the future this system can also be upgraded to control the electric motor power supply to the fan and will reduce the motor s power consumption relative to the number of gates operating. Specifications SIZE for duct diameter 5, 6, 8, 10, 12, 14, 16, and 18. POWER SUPPLY 24V DC, current to the motor max. 0.6 Amps, no load current is 0.2 Amps, (positive polarity to open gate, negative polarity to close gate). CONNECTORS Terminal: two OST Pluggable Terminal Blocks, two identical terminals wired in parallel. FEATURES Gates are equipped with limit switches to stop motor in the fully open/close position RECOMMENDED CONTROL UNITS greenbox ONE (for one workstation), greenbox 12 (12 work stations), greenbox PRO (up to 22 workstations), and greenbox MASTER (large systems) ENVIRONMENT For internal use only, gates are made from zinc plated and aluminim AIR-VELOCITY, NEGATIVE PRESSURE Gates are tested @ 11,000 FPM and @ 14 inch H2O negative pressure, recommended operating point is below these values. Do not use gate on positive pressure. W W W. G R E G M A C H. C O M 3
W O O D D U S T C O L L E C T I O N - P l a n t s 200L bin Woodman High Efficency Cyclones 3 Cubic metre bin 5 mm heavy duty steel fan housing to reduce noise breakout Efficient backward inclined centrifugal fan impeller High efficiency cyclone body for improved separation Fan relief air ducting acoustically lined for quieter operation The final filter system is comprised of pleated filter canisters constructed from Anti-static PTFE impregnated, spun-bonded, non- woven polyester material. The filter system ensures separation of fine particles to (2) microns. Automatically operated filter brush cleaning system Waste dust collection bin comprises of either a 200 Litre or a 3 cubic metre capacity Both collection bins have plastic liners which enables the sealing of wood dust particles for safe disposal Cyclone dust collectors are the safest dust collection design as there are no internal filter bags which can become a fire hazard DRAWING OF A TYPICAL DUST EXTRACTION INSTALLATION Split Cyclone model 4515 This unit is ideal for low ceiling height installation Waste dust collection bin capacity 200 Litre only 4 4515 Model Model 4515 4500 Fan capacity 5700 cfm 4500 cfm Static pressure 2500 pascals 2500 pascals Drum capacity 200 Litre & 3 cubic 200 Litre & 3 cubic Sound rating 75 dba 75 dba Filter Media PTFE Antistatic PTFE Antistatic Filter cleaning Automatic Automatic 7.5 & 11.0 kw, 3 Ph 7.5 kw, 3 Phase W W W. G R E G M A C H. C O M
W O O D D U S T C O L L E C T I O N - P l a n t s Woodman model 6500 Cyclone 5 mm heavy duty steel fan housing to reduce noise breakout with fan relief air ducting acoustically lined for quieter operation High efficency backward inclined centrifugal fan impeller High efficiency Cyclone dust collector separates over 95% of dust in this first stage Negative cyclone with efficient fan on clean air side of cyclone Relief air filter canister with automatic filter brush cleaning operation filters to 2 micron particle size 3 cubic metre bin supplied with lid. 3 cubic metre bin liners used for dust free removal into garbage truck Frame - hot dip galvanised, body powder coated Fan capacity 6500 cfm Static pressure 2500 pascals Drum capacity 3 cubic metre Sound rating 75 dba Filter Media PTFE antistatic polyester 2 pole 18.5 kw Woodman model UB3100 Cyclone For small workshops Canister filters the hazardous fine dust before it can become airborne Automatic cleaning filter system cleans the canister filter when cyclone motor is turned off Cartridge filter is made of spun-bond polyester that filters 99.9% of particles to 2 microns in size Drum insert and plastic liner to seal waste wood dust for safe disposal 2000 cfm Filter surface area 6.5m2 Inlet diameter 203mm Drum capacity 200 Litre Sound rating 78dB 3HP, 1 or 3 Phase Woodman UB23S / UB25S Cyclone UB-23S For small workshops Separates the bulky wood waste from the air system as it enters the dust collection system The Safety of the cyclone is designed to remove potentially destructive objects before they can enter the impeller The cyclone is more efficient because it consolidates saw dust into an easy to empty container Automatic cleaning of canister which cleans forward and reverse when the machine is switched off UB-25S UB-23S UB-25S 2100 CFM 2600 cfm Filter cartridge 1x400mm dia x1m 2x400mm dia x1m Inlet dimeter 200mm 250mm Drum capacity 200 Litre 200 Litre Sound rating 75-85 db 75-85dB Overall size mm 1700x1150x2300 1800x1300x3000 3 HP, 1 or 3 Phase 5HP, 3 Phase W W W. G R E G M A C H. C O M 5
D U S T C O L L E C T I O N Woodman CT707CK/3 Dust Collector Air volume 3650 CFM Static pressure 875 pascals Three 600 dia x 1000 high pleated filters Cartridge filter is made of spun-bond polyester that filters 99.9% of particles to 2 microns in size Fan impeller 406mm (16") direct drive Automatic filter cleaning system (OPTIONAL) 3 cubic metre waste collection bin 3650 cfm Inlet diameter 305 mm (12") Filter dimensions 600dia x 1000mm 7.5HP, 3 Phase Rupes S702 E Dust Collector RUPES high pressure dust extraction system Filter system with BIA-M Polyester cartridge Automatic rotorjet for filter cleaning Remote control for stop and starting Alarm indicator light for inadequate vacuum Delay switch-off device Filtering surface up to 8m2, Removable dust bag Will operate up to 8 x 38mm dia work stations Designed specifically for use with up to 8 hand held power tools Connection 75 Ø mm Pressure 2400 mm H20 Capacity 550 m³ Filter surface 5.2 m² Recommended work-station up to 8 Noise 71 db (A) Size 150x55x98 cm Power 5.5 HP, 3 Phase Woodman UB502 Metal Extractor The UB-502 is used for extracting metal or aluminium shavings Cyclone separation makes this machine ideal for use with sharp items such as metal chips It collects extracted material in a 28 litre draw. The container can be removed easily for disposal The machine is equipped with a 30 micron filter bag as standard. 6 Static Pressure Noise Inlet size Filter Media Machine Dimensions Weight 1200 cfm 250 pascals 76 dba 2 x 100mm Nylon to suit metal 1045 x 550 555mm 2 HP, 1 Phase 85Kg W W W. G R E G M A C H. C O M
D U S T C O L L E C T I O N - P l e a t e d F i l t e r s Pleated Filters Help your dust extractor breathe easier... and the benefits will come back to you This canister filter system is superior to standard filter bags, capturing up to 86% of 1 micron particles and 99.9% of 2 micron particles. To clean filter rotate the handle various times during the day with the machine turned off, this will dislodge residual dust build up into the collection bag. Hand knobs or over centre clamps make for rapid installation and removal. FEATURES: External handle for rotating internal cleaning brush Zinc Plated steel construction Non woven anti static PTFE pleated filter medium Steel mesh to protect the filter from mechanical damage Quick install and release metal adaptor ring Transparent disposable polyethylene woodwaste collection bags Unique V-weave design provides more filtering area than standard filter bags. To clean the canister filter, first turn off the dust collector motor & rotate the handle in both directions. This action moves the paddle or brush inside the filter which in turn vibrates the pleats releasing the built up dust into the collection bag. Once the poly bag is 3/4 full, you just tie up the bag and dispose of safely. Available Sizes: 350mm dia x 500mm long to suit Jet DC650 500mm dia x 650mm long JET Filter 500mm dia x 1000mm long Gregory Machinery Filter To suit: Jet DC 1200, Jet DC 1900, Powermatic 075 and other 500mm dia hoop dust extractors. 600mm dia x 1000mm long Gregory Machinery Filter 400mm dia x 1000mm long Gregory Machinery Filter Gregory Machinery can adapt your dust collector to fit superior pleated filter canister. Woodman Downdraft Table These tables are popular with small/ medium size shops The downdraft table provides a higher level of safety and convenience by collecting dust at the source Special design for heavy & finish sanding, routing etc Industrial strength steel cabinet with three foldable dust curtains help to contain the tiny dust particles that otherwise could escape into the air Steel top with rubber grommets to hold and protect working piece from scratching Low noise, Use in conjunction with industrial high pressure dust collectors with hand tools (Nilfisk) 1/2 HP, 1 Phase Table Size 940 x 640mm Table Height 800mm Filter Replacable Cartridge 1600 CFM Overall size mm 1000x700x1000 Gross weight 105kg W W W. G R E G M A C H. C O M 7
D U S T C O L L E C T I O N Jet DC 1200 Dust Collector Optional pleated filter Industrial quality fan, motor and construction for the efficient collection of woodwaste dust Single-stage design allows economical, quiet operation Four casters stabilize each model & allow total mobility The industrial controls are designed for years of trouble-free operation Powerful, single or three phase motor, permanently lubricated, totally enclosed, fan-cooled, & continuous duty rated One anti Static Cartridge Filter System filters particles to 2 microns at 99.9 % Specially designed for heavy-duty applications Blower wheel dia Sound rating Bag diameter 305mm 75 db 508mm 1200 cfm 2 HP, 1 or 3 Phase Optional pleated filter Jet DC 1900 Dust Collector Industrial quality fan, motor and construction for the efficient collection of woodwaste dust Twin-stage design allows economical, quiet operation Four casters stabilize each model & allow total mobility The industrial controls are designed for years of trouble-free operation Powerful, single or three phase motor, permanently lubricated, totally enclosed, fan-cooled, & continuous duty rated Two anti Static Cartridge Filter System filters particles to 2 microns at 99.9 % Specially designed for heavy-duty applications Blower wheel dia Sound rating Bag diameter 356mm 75 db 508mm 1900 cfm 3 HP, 1 or 3 Phase 8 Optional pleated filter Powermatic 075 Dust Collector Industrial push button switch for easy operation Large, capacity bags reduce the number of bag changes Multiple connection port capability allows for use as a central dust collection system for up to 4 small woodworking machines Cloth/Nylon collection bags are made of a 5 micron material which aids in the filtration of all but the finest dust particles Four swivel casters & conveniently located handles allow for easy mobility Optional Anti Static Cartridge Filter System filters particles to 2 microns at 99.9 % in lue of standard cloth bags Blower wheel dia 356mm Sound rating 80 db Bag diameter 508mm 2000 cfm 3 HP, 1 or 3 Phase W W W. G R E G M A C H. C O M
D U S T C O L L E C T I O N Air Filtration System Jet AFS 500 / 1000B / 1500 / 2000 Features an infrared remote control system to adjust the three speeds, timer and on/off Quietly cleans & filters the air in your shop while you work, filtering 98% of all particles to 5 microns in first filter & 85% of all particles to 1 micron in second filter Comes standard with an electrostatic outer filter The inner filter can be blown out with compressed air or washed Installation is by way of hanging from the ceiling supports or placing it on a bench or shelf AFS 500 AFS 1000B AFS 1500 AFS 2000 Speeds (cfm) 283, 333, 440 550, 702, 1044 750, 900, 1300 1700, 1200, 800 Filter cycle 8.5 minutes 4.92 minutes 2.46 minutes 1.88 minutes Cycles per hour 12.20 times 12.20 times 24.39 times 31.91 times Timer settings N/A 2, 4, or 8 hours 2, 4, or 8 hours 2, 4, or 8 hours Outer filter 5 micron 5 micron 5 micron 5 micron Inner filter 1 micron 1 micron 1 micron 1 micron 0.16 HP, 1 Phase 0.16 HP, 1 Phase 0.25 HP, 1 Phase 0.3 HP, 1 Phase Two stage Dust Collector Optional pleated filter Jet DC 650 Dust Collector Industrial quality motor to effectively handle the collection of wood chips and sawdust Single-stage design allows economical, quiet operation Four casters stabilize each model and allow total mobility Industrial controls are designed for years of trouble free operation High air velocity design creates a more powerful tool The two Stage Dust Extractor is a compact unit for collecting large waste volume (will fit onto a 200L drum) Blower Wheel (Dia) 241.3mm Sound Rating @ 1m 60-70 db Hose Connection (Dia) 100 mm 650 cfm Static Pressure 250 pascals Dimensions (DxH) 560mm x 405mm 1 Hp, 1 Phase Weight 17.5kg Woodman CT 60 Dust Collector Industrial quality motor and specially designed blower impeller for maximum performance Four swivel casters allow for total mobility Filter and collection bag is supplied as a standard accessory with a zip for removal of waste dust Free air volume 1000 cfm Designed for ease of mobility and for confined spaces Can be used for extracting air only as it has a 125mm inlet and outlet Inlet Size Outlet Size Filter Specification 125mm 125mm 1000 cfm 1 HP, 1 Phase 30 micron W W W. G R E G M A C H. C O M 9
D U S T C O L L E C T O R - A c c e s s o r i e s JW1004/JW1005 designed to fit most 8, 10 & 12 planers. Outlet dia 4 (100mm) JW1003 fixed floor sweep outlet dia 4 (100mm) Dimensions 92mm x 171mm x 610mm JW1015 Y fittings are used for branching off main lines. Fits 4 100mm flexible ducting JW1010 Universal square to round adaptor. With 4 (100mm) outlet. JW1017 plastic elbows 90 Suit 3 (75mm) and 4 (100mm) flex ducting. JW1019 & JW1018 plastic splice fitting to connect sections of hose for longer runs. Available in 4 (100mm) and 3 (75mm) Plastic, aluminium & steel blast gates regulate the airflow manually, available in sizes 75mm-100mm-125mm-150mm JW1047 these provide a quick hook up between dust hoods & flexible hose, available in either smooth or spiral. 4 (100mm) How to Hand Book - A must have for anyone setting up a dust collection system, packed with photos and information JW1039 Heavy duty Multiple stepped hose adapter from 1 (25mm) to 6 (150mm) Grey PVC smooth bore flexible ducting designed specially for dust extraction from 1.5 (38mm) to 12 (300mm) Wire hose clamp available in various sizes 2 (50mm) up to 10 (250mm) JW1049 Pre-separator lid to suit 200 Litre bins for extra wood waste collection JW1011 Reducer allows you to step down from larger main line to the machine for the ease of connection to the dust collector JW1053 Grounding Kit, grounds your system against potentially dangerous electrical charge. Includes copper wire, wire nuts, grounding screws & connections 10 W W W. G R E G M A C H. C O M
D U S T C O L L E C T O R - A c c e s s o r i e s Square to round Dust Hood (420 x 330mm) 100mm hose connection (plastic) Rectangular to round Dust Hood (254 x 115mm) 100mm hose connection (plastic) Dust Hood stand adjustable hight & angle, ideal for machines without fixed dust hoods Disposable Poly bags used to collect wood waste in conjuction with pleated filters, available in various sizes Nylon filter bags available in sets. Top & bottom to suit dust collectors Bag Clamp used for clamping Nylon bags to extractor and also used in conjuction with rubber foam to seal poly bags air tight. Come in standard or heavy duty Cast aluminium.100 & 125mm Dust Hood can attach with brackets to Lathes, Grinders & many other uses Dust Chute designed to attached to Radial arm saws, 6 (150mm) outlet 45 reducing Steel Spiral Branch fitting for connection of ducting to many machines Steel Reducer for spiral ducting available in various sizes 06-05, 08-05/06, 10-06/08, 12-08/10 Steel Lobster Bend Elbow available 90 angle ranging from 100mm (4 ) to 355mm (14 ) Steel Lobster Bend Elbow available 45 angle ranging from 100mm (4 ) to 355mm (14 ) Aluminium Spigot Available in 100mm (4 ) & 125mm (5 ) Steel Spigot Available from 150mm (6 ) to 255mm (10 ) Male to Female Spiral Steel Joiner. Available from 100mm (4 ) to 350mm (14 ) Spiral steel ducting available from 100mm (4 ) to 450mm (18 ) W W W. G R E G M A C H. C O M 11
D U S T C O L L E C T I O N - V a c u u m s Festool Vacuums CT 33 / CT 22 / CT Midi Antistatic function prevents static electricity build-up Wheel brake keeps extractor in place Full utilisation of the filter bag in the container for maximum economic efficiency Integral automatic electronic switch-on/shut-off for convenient operation with electric power tools Suitable for both wet and dry extraction 1 x fitted filter bag & 1 x spare filter bag 1 x suction hose, Ø 27 x 3.5 m long, anti-static CT Midi CT 22 CT 33 Power consumption 400-1200 W 350-1200 W 350-1200 W Airflow max. 2800 l/min 3800 l/min 3800 l/min Max. vacuum 20000 Pa 23000 Pa 23000 Pa Filter surface area 5000 cm² 14000 cm² 14000 cm² Mains cable 7.5 m 7.5 m 7.5 m Capacity 15/12.5 L 22/20 L 33/30 L Dimension (LxWxH) 440 x 340 x 470 625 x 380 x 550 mm 625 x 380 x 660 mm Weight 9.7 kg 13 kg 15.5 kg 560-21 963-21 / 763-21 360-21 961-21 / 761-21 Nilfisk Vacuums 560-21 / 360-21 961-21 / 963-21 761-21 / 763-21 The Nilfisk high pressure dust collectors are built for the industrial application. Model 360-21 is the recommended smallest unit with a manual push clean filter application The model 560/761/763/960 models have the extreme filter clean application. These units automatically pulse the washable pleated filter for continued high performance Soft Start application reduces the high load on starting, this decreases wear and tear and prolongs motor life All units have the auto on/off control for the operation of power tool dust extraction connection. By just plugging in the power tool into the Nilfisk unit, every time you start the power tool the dust collector starts. Anti static connection prevents shocks and sparking Accessories - (360 & 560-21 models) 38mm suction hose, plastic curved handle & extension tubes, multi-hand tool adaptor, professional floor nozzle, crevice tool and washable P.E.T fleece media filter element. Accessories - (761 & 763-21 models) 38mm suction hose, stainless steel curved handle & extension tubes, robust trolley with lockable swivel castors, crevice tool and adjustable height floor nozzle with brush or squeegee attachments. 761-21 comes with stainless steel 70L collection bin. 763-21 comes with plastic collection bag that is easy to see the waste level which can be sealed & safely disposed 360-21 560-21 Air flow rate L/min 3600 3600 Vacuum mbar/kpa 230/23 230/23 Sound level 59 dba 57 dba Container volume 27 L 45L Dimensions mm 390x380x570 506x476x655 Weight 10kg 16kg Cable length 7.5m 7.5m 761-21 763-21 Air flow rate L/min 3600 3800 Vacuum mbar/kpa 230/23 230/23 Sound level 57 dba 57 dba Container volume 70L 30L Dimensions mm 605x580x970 605x580x1230 Weight 27kg 30kg Cable length 7.5m 7.5m w w w. g r e g m a c h. c o m