SECTION 220519 - PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. 1.2 SUMMARY A. Section Includes: 1. Filled-system thermometers. 2. Liquid-in-glass thermometers. 3. Thermowells. 4. Dial-type pressure gages. 5. Gage attachments. 6. Test plugs. 7. Test-plug kits. B. Related Sections: 1. Division 21 Section "Facility Fire-Suppression Water-Service Piping" for fire-protection water-service meters outside the building. 2. Division 21 fire-suppression piping Sections for fire-protection pressure gages. 3. Division 22 Section "Facility Water Distribution Piping" for domestic water meters and combined domestic and fire-protection water-service meters outside the building. 4. Division 22 Section "Domestic Water Piping" for water meters inside the building. 1.3 SUBMITTALS A. Product Data: Submit manufacturer's technical product data, including installation instructions for each type of meter and gage. Include scale range, ratings, and calibrated performance curves, certified where indicated. Submit meter and gage schedule showing manufacturer's figure number, scale range, location, and accessories for each meter and gage.. B. Operation and Maintenance Data: Submit maintenance data and spare parts lists for each type of meter and gage. Include this data and product data in Maintenance Manual; in accordance with requirements of Division 1. 09/11/14 3:32 PM 220519-1
1.4 QUALITY ASSURANCE A. Manufacturer's Qualifications: Firms regularly engaged in manufacturer of meters and gages, of types and sizes required, whose products have been in satisfactory use in similar service for not less than 5 years. B. Codes and Standards: 1. UL Compliance: Comply with applicable UL standards pertaining to meters and gages. 2. ANSI and ISA Compliance: Comply with applicable portions of ANSI and Instrument Society of America (ISA) standards pertaining to construction and installation of meters and gages. C. Certification: Provide meters and gages whose accuracies, under specified operating conditions are certified by manufacturer. PART 2 - PRODUCTS 2.1 FILLED-SYSTEM THERMOMETERS A. Direct-Mounted, Metal-Case, Vapor-Actuated Thermometers: 1. Manufacturers: Subject to compliance with requirements, provide products by one of the a. Trerice, H. O. Co. b. Weiss Instruments, Inc. c. Weksler Instrument Corp. d. Winters Instrument US. 2. Standard: ASME B40.200. 3. Case: Sealed type, drawn steel or brass nominal diameter. 4. Thermal Bulb: Copper with phosphor bronze bourdon pressure tube, one scale division accuracy. 5. Movement: Mechanical, dampening type, with link to pressure element and connection to pointer. 6. Dial: White background with black embossed markings.in deg F. 7. Pointer: Dark-colored metal. 8. Window: Glass. 9. Ring: Metal. 10. Connector Type: Cast aluminum union joint, adjustable, 180 degrees in vertical plane, 360 degrees in horizontal plane, with locking device; with ASME B1.1 screw threads. 11. Stem: Liquid-filled bulb in copper-plated steel, or brass stem and of length to suit installation. a. Design for Thermowell Installation: Bare stem. PROJECT NO.: 2011-10001-000 DETROIT MEDICAL CENTER 220519-2 09/11/14 3:32 PM
12. Accuracy: Plus or minus 1 percent of scale range. 13. Range: Minimum which spans the system range with 2 deg.f scale divisions and midrange at operating point. 2.2 LIQUID-IN-GLASS THERMOMETERS A. Metal-Case, Compact-Style, Liquid-in-Glass Thermometers: 1. Manufacturers: Subject to compliance with requirements, provide products by one of the a. Trerice, H. O. Co. b. Weiss Instruments, Inc. c. Weklser Instruments Corp. 2. Standard: ASME B40.200. 3. Case: Cast aluminum finished in baked epoxy enamel; 9-inch nominal size. 4. Adjustable Joint: Die cast aluminum, finished to match case, 180 deg. adjustment in vertical plane, 360 deg. adjustment in horizontal plane, with locking device. 5. Tube: Glass with magnifying lens and mercury-free indicating medium. 6. Tube Background: White background with black embossed markings. 7. Stem: Copper-plated steel, or brass, for separable socket, length to suit installation a. Design for Thermowell Installation: Bare stem. 8. Connector: 3/4 inch (19 mm), with ASME B1.1 screw threads. 9. Accuracy: Plus or minus 1 percent of scale range or one scale division, to a maximum of 1.5 percent of scale range. 10. Range: Minimum which spans the system range with 2 deg.f scale divisions and midrange at operating point. 2.3 THERMOWELLS A. Thermowells: 1. Standard: ASME B40.200. 2. Description: Pressure-tight, socket-type fitting made for insertion into piping tee fitting. Pressure rated to match piping design pressure. 3. Material: Brass or stainless steel. 4. Type: Stepped shank unless straight or tapered shank is indicated. 5. Cap Nut: Cap nut with chain fastened permanently to thermometer well. 6. External Threads: NPS 1/2, NPS 3/4, or NPS 1, ASME B1.20.1 pipe threads. 7. Internal Threads: 1/2, 3/4, and 1 inch (13, 19, and 25 mm), with ASME B1.1 screw threads. 8. Bore: Diameter required to match thermometer bulb or stem. 9. Insertion Length: Length required to match thermometer bulb or stem. 09/11/14 3:32 PM 220519-3
10. Lagging Extension: Include 2 extension on thermowells for insulated piping and tubing. 11. Bushings: For converting size of thermowell's internal screw thread to size of thermometer connection. 2.4 PRESSURE GAGES A. Direct-Mounted, Metal-Case, Dial-Type Pressure Gages: 1. Manufacturers: Subject to compliance with requirements, provide products by one of the a. AMETEK, Inc.; U.S. Gauge. b. Marsh Bellofram. c. Trerice, H. O. Co. d. Weiss Instruments, Inc. e. Weklser Instruments Corp. f. Winters Instruments - U.S. 2. Standard: ASME B40.100. 3. Case: Liquid-filled, sealed type(s); drawn steel 4-1/2-inch nominal diameter. 4. Pressure-Element Assembly: Bourdon tube unless otherwise indicated. 5. Pressure Connection: Brass, with NPS 1/4, ASME B1.20.1 pipe threads and bottomoutlet type unless back-outlet type is indicated. Provide protective syphon when used for steam service. 6. Movement: Mechanical, with link to pressure element and connection to pointer. 7. Dial: White background with black embossed markings graduated in psi. 8. Pointer: Dark-colored metal. 9. Window: Glass. 10. Ring: Metal, Brass. 11. Accuracy: Grade A, plus or minus 1 percent of middle half of scale range. 12. Range: Minimum which spans the system operating range with mid-range at operating point. Provide gauge on pump suction. B. Remote-Mounted, Metal-Case, Dial-Type Pressure Gages: 1. Manufacturers: Subject to compliance with requirements, provide products by one of the a. AMETEK, Inc.; U.S. Gauge. b. Marsh Bellofram. c. Trerice, H. O. Co. d. Weiss Instruments, Inc. e. Weklser Instruments Corp. f. Winters Instruments - U.S. PROJECT NO.: 2011-10001-000 DETROIT MEDICAL CENTER 220519-4 09/11/14 3:32 PM
2. Standard: ASME B40.100. 3. Case: Liquid-filled, sealed; 4-1/2-inch nominal diameter with flange and holes for panel mounting. 4. Pressure-Element Assembly: Bourdon tube unless otherwise indicated. 5. Pressure Connection: Brass, with NPS 1/4, ASME B1.20.1 pipe threads and bottomoutlet type unless back-outlet type is indicated. 6. Movement: Mechanical, with link to pressure element and connection to pointer. 7. Dial: White background with black embossed markings graduated in psi. 8. Pointer: Dark-colored metal. 9. Window: Glass. 10. Ring: Metal. 11. Accuracy: Grade A, plus or minus 1 percent of middle half of scale range. 12. Range: Minimum which spans the system operating range with mid-range at operating point. Provide gauge on pump suction. 2.5 GAGE ATTACHMENTS A. Snubbers: ASME B40.100, brass; with NPS 1/4, ASME B1.20.1 pipe threads and porousmetal-type surge-dampening device. Include extension for use on insulated piping. Disc material compatible for fluid served and pressure rating. B. Valves: Brass or stainless-steel needle, with NPS 1/4, ASME B1.20.1 pipe threads, T handel. C. Syphon: 1/4" straight coil constructed of brass tubing with 1/4" male NPT on each end. 2.6 TEST PLUGS A. Manufacturers: Subject to compliance with requirements, provide products by one of the 1. Peterson Equipment Co., Inc. 2. Trerice, H. O. Co. 3. Weklser Instruments Corp. 4. Weiss Instruments, Inc. 5. Winters Instruments - US. B. Description: Test-station fitting made for insertion into piping tee fitting. C. Body: Brass or stainless steel with core inserts and gasketed and threaded cap. Include extended stem on units to be installed in insulated piping. D. Thread Size: NPS 1/4, ASME B1.20.1 pipe thread. E. Minimum Pressure and Temperature Rating: 500 psig at 200 deg F. 09/11/14 3:32 PM 220519-5
F. Core Inserts: Chlorosulfonated polyethylene synthetic and EPDM self-sealing rubber. 2.7 TEST-PLUG KITS A. Manufacturers: Subject to compliance with requirements, provide products by one of the 1. Peterson Equipment Co., Inc. 2. Trerice, H. O. Co. 3. Weklser Instruments Corp. 4. Weiss Instruments, Inc. 5. Winters Instruments US. B. Furnish To Owner upon completion one test-plug kit(s) containing two thermometer(s), two pressure gage and adapter, and carrying case. Thermometer sensing elements, pressure gage, and adapter probes shall be of diameter to fit test plugs and of length to project into piping. C. Low-Range Thermometer: Small, bimetallic insertion type with 1- to 2-inch diameter dial and tapered-end sensing element. Dial range shall be at least 25 to 125 deg F. D. High-Range Thermometer: Small, bimetallic insertion type with 1- to 2-inch diameter dial and tapered-end sensing element. Dial range shall be at least 0 to 220 deg F. E. Pressure Gage: Small, Bourdon-tube insertion type with 2- to 3-inch diameter dial and probe. Dial range shall be at least 0 to 200 psig. F. Carrying Case: Metal or plastic, with formed instrument padding. 2.8 LIQUID LEVEL GAUGES A. Liquid level gauges shall be Penberthy N2B Series complete with 3/4" carbon steel valve with stainless steel trim, 3/4" diameter high pressure tubular glass, high pressure gaskets, 3/4" vent connection, 1/2" drain connection, carbon steel union connection tailpipe with extra long shank ball checks in each valve (in event of glass breakage) and four guard rods. Lengths shall be as required. 2.9 FLOW MEASURING STATIONS A. General: Provide flow measuring stations as indicated on the drawings, pressure rated for 150 psig at 250 deg. F, consist of a forged steel weld-o-let fitting, bronze full port ball valve, packing gland, insertion gland mechanism and cage nipple. Provide a stainless steel, pitot tube probe for each pipe size which is 4" and larger (one per pipe size). Pitot tube probe shall include a brass block and two (2), 1/8" size stainless steel needles valves. PROJECT NO.: 2011-10001-000 DETROIT MEDICAL CENTER 220519-6 09/11/14 3:32 PM
B. Manufacturer: Subject to compliance with requirements, provide products by one of the 1. Dieterich Standard Corp. 2. Taco Corp. PART 3 - EXECUTION 3.1 INSTALLATION A. Install thermowells with socket extending one-third of pipe diameter and in vertical position in piping tees. B. Install thermowells of sizes required to match thermometer connectors. Include bushings if required to match sizes. C. Install thermowells with extension on insulated piping. D. Fill thermowells with heat-transfer medium. E. Install direct-mounted thermometers in thermowells and adjust vertical and tilted positions so as to be easily read by observer standing on floor. F. Install direct-mounted pressure gages in piping tees with pressure gage located on pipe at the most readable position. G. Install remote-mounted pressure gages on panel. H. Install valve and snubber in piping for each pressure gage for fluids. I. Install siphon in piping for each pressure gage for steam service. J. Install test plugs in piping tees. K. Install thermometers in the following locations: 1. Inlet and outlet of each water heater. 2. Inlets and outlets of each domestic water heat exchanger. 3. Inlet and outlet of each domestic hot-water storage tank. 4. Inlet and outlet of each remote domestic water chiller. L. Install pressure gages in the following locations: 1. Building water service entrance into building. 2. Inlet and outlet of each pressure-reducing valve. 3. Suction and discharge of each domestic water pump. 09/11/14 3:32 PM 220519-7
M. General: Install liquid level gages where indicated, in accordance with the manufacturer's installation instructions. N. General: Install flow measuring meters on piping systems located in accessible locations at most readable position. O. Locations: Install where shown on the drawings. P. Flow Metering Station: Install in piping where indicated, in accordance with manufacturer's installation instructions. 3.2 CONNECTIONS A. Install meters and gages adjacent to machines and equipment to allow service and maintenance of meters, gages, machines, and equipment. 3.3 ADJUSTING A. Adjust faces of meters and gages to proper angle for best visibility. 3.4 THERMOMETER SCHEDULE A. Thermometers at inlet and outlet of each domestic water heater shall be one of the 1. Direct, metal-case, vapor-actuated type. <<OR>> 2. Compact-style, liquid-in-glass type. B. Thermometers at inlets and outlets of each domestic water heat exchanger shall be one of the 1. Direct, metal-case, vapor-actuated type. 2. Compact-style, liquid-in-glass type. <<OR>> C. Thermometers at inlet and outlet of each remote domestic water chiller shall be one of the 1. Direct-mounted, metal-case, vapor-actuated type. 2. Industrial-style, liquid-in-glass type. <<OR>> D. Thermometer stems shall be of length to match thermowell insertion length. 3.5 THERMOMETER SCALE-RANGE SCHEDULE A. Scale Range for Domestic Cold-Water Piping: 0 to 100 deg F. PROJECT NO.: 2011-10001-000 DETROIT MEDICAL CENTER 220519-8 09/11/14 3:32 PM
3.6 PRESSURE-GAGE SCHEDULE A. Pressure gages at discharge of each water service into building shall be the 1. Liquid-filled, sealed, direct-mounted, metal case. B. Pressure gages at inlet and outlet of each water pressure-reducing valve shall be the 1. Liquid-filled, sealed, direct-mounted, metal case. C. Pressure gages at suction and discharge of each domestic water pump shall be the 1. Liquid-filled, sealed, direct-mounted, metal case. 3.7 PRESSURE-GAGE SCALE-RANGE SCHEDULE A. Scale Range for Water Service Piping: 0 to 100 psi. B. Scale Range for Domestic Water Piping: 0 to 100 psi. END OF SECTION 220519 DRC 09/11/14 3:32 PM 220519-9