small foot print: 220 x 170 x 200 cm (L x W x H) #453.0000 Spray Coater KU 453 technical details see drawing S 315_KU453 Basic configuration: - PLC control unit & HMI, recipe storage - Board size 300 x 300 (12 x 12 )/max. 760 x 1500 (30 x 60 ) - Board thickness 1-10mm, (1/25"-2.5") depending on width - Spray Cabin with acess from both sides - Air Extraction System with ventilator - Horizontal transport System with plastic support - Single Sprayhead with quick connector - Standard Doors, acess left & right - Housing & solid base frame made of stainless steel OPTION: Air heaters (2) for spray gun - 1 x material air & 1 x shaping air air heaters with high heat capacity to set up a stable lacquer temperature, wide process window more flexibility #998.1100 OPTION: Double Spray heads, for two products Module built with two spray heads (quick connector) stronger linear unit, with all necessary piping for 2nd spray head, fast change of lacquer type with this 2nd spray head option the maximum coating width is reduced from 760mm (30 ) to 640mm (25 ) #998.1101 OPTION: Lacquer recycling units (left & right) Module equiped with lacquer recycling system #998.1102 to promote cleanliness during the transport of the boards, two edges of the boards are kept lacquer free by means of the dynamic edge covering device (Patent all4-pcb). No lacquer bead can develop. Oversprayed material at both sides of the board is collected by the dynamic edge covering device and thereafter re-circulated. Overspray has, to a good part, ceased to be waist material. As a consequence, the cleaning effort is drastically reduced, an other important benefit of the all4 spray technology. all4-pcb (Switzerland), Ringstrasse 39, CH-4106 Therwil - 1 - subject to change www.all4-pcb.com
OPTION: Width adjustment for various board widths automatically adjustment of the PCB width, input on Touch Panel 300 760mm (12 30 ) with one spray head 300 640mm (12 x 25 ) with two spray heads #998.1103 OPTION: Splitted doors (left & right) if space around machine is limited (machine width only) easy access to spray chamber, very little space around machine necessary for service & maintenance configuration width standard 3`700mm 146 1 folding door 3`275mm 129 #998.1104 2 folding dors 2`850mm 112 OPTION: Remote Control PC with connection cables to HMI and PLC for remote accesswith team viewer software. Can also be used as back up system. Further Options on request: e.g. Logfile #998.1115 OPTION: PCB Turn over device for tacking over the boards from the 1st spray module to turn the boards and take over to the 2nd spray module. The board distance in the 2nd spray module remain unchanged (board at board to minimize the spray loss) The board turning function can be switched off via touch panel. The panel will be transported not turned through the two spray modules. #998.1114 The distance between spray module 1 & 2 is covered with plexi glass against dust. Acces through doors for maintenance and wet weight checks. Exhaust pipes with valves. all4-pcb (Switzerland), Ringstrasse 39, CH-4106 Therwil - 2 - subject to change www.all4-pcb.com
OPTION: Pressure Pot Kit preparation for the connection of a pressure pot table made of stainless steel for pressure pot, including deposition shelf compartment, mounted on feets inclusive piping system and all necessary control components for the connection of a pressure pot, all parameter/recipe controlled and operated by Touch Panel necessary if option pressure pot 2 or 10 liter is choosen #998.1105 OPTION: Pressure Pot 2 or 10 liter for the connection with the pressure pot kit #998.1105 all parameter/recipe controlled and operated by Touch Panel #998.1106 #998.1107 OPTION: Lacquer feeding stations machine body and covers build in stainless steel, unit on rollers for movement, can be placed around spray module this module is built to have always conditioned lacquer, ready to use, refill of lacquer during production all parameter/recipe controlled and operated by Touch Panel #998.1108 #998.1112 #998.1113 Lacquer feeding stations KU 550, 560 & 552 ink capacity 15 liter, closed system pump system with filter system, double housing ready for connection of a heat- /cooling unit (exact controlled ink temperature, independent on room temperatures or when refilled with fresh ink) collecting tray system connected with spray module (mechanically & electrically) optional with viscosity control system, with solvent tank and dosage valve if the spray module is equiped with the dynamic edge covering device. the collected lacquer can be put back in the ink reservoir, the ink will be recirculated this is a cost saving factor. Media supply / control / stabilization This system ensures that always fresh media is supplied to the spray gun regardless of production is running or not. Lacquer feeding stations can be placed flexible around the spray module see drawing S299 all4-pcb (Switzerland), Ringstrasse 39, CH-4106 Therwil - 3 - subject to change www.all4-pcb.com
OPTION: Lacquer mixer unit complete for lacquer feeding station some lacquer tend to sedimentation, therefore we recommend a lacquer mixer unit complete unit with air pressure motor, pressure reduce valve, stainless steel parts #998.1110 OPTION: Viscositymeter system for lacquer feeding station (Quality feature, data recording) The viscosity of the lacquer is continuously monitored and controlled by the viscosimeter mounted on top of the container. Because solvents are evaporating the viscosity is increasing. This solvents are replaced from the solvent container. The viscosimeter is feed by the lacquer pump in a by-pass loop with a valve for the adjustment of the flow. #998.1109 With data aquisition and data registering all information shown on HMI OPTION: Heat-/Cooling unit for lacquer feeding station, recommended exact controlled ink temperature, independent on room temperatures or when refilled with fresh ink. Modern and easy to use microprocessor controller with a large temperature display. #998.1111 Limited to essential functions only: - Large temperature display - LED indicators for pump, cooling and heating OPTION: Cleaning unit, recommended for spray chamber parts, details see drawing S 286 cleaning of the spray chamber parts including filter housing within a few minutes, 175 liter alkaline solution 1-2% #KU-1000M fast and simple cleaning of the spray chamber - all important spray chamber parts can be easy taken out - no tools for dismounting necessary - easy and fast cleaning in cleaner KU 1000M (alkaline solution) all4-pcb (Switzerland), Ringstrasse 39, CH-4106 Therwil - 4 - subject to change www.all4-pcb.com
#KU470SLR #KU470VLR many options available, what are your needs? OPTION: Gap reduction unit (automation) especially when automatic loader are in front of the coating line This unit centers the incomming boards and feed them centrically in the transport system of the spray coater unit. The incomming board stops directly in front of the board in advance. The gap between the two boards is reduced to a minimum. The boards will be transported nearly without any gap through the spray coater. KU470SLR wit straight rollers or KU470VLR with v- shapped rollers. With this unit the spray process is constantly running, the througput of the process increase Sample configuration for flexible production two spray heads, gap reduction - loading with handling system Existing of items: 453.0000 Spray Coater KU 453 998.1100 Air heaters 998.1101 Double spray heads for two products 998.1102 Lacquer recycling units 998.1103 width adjustment for various board width 998.1104 splitted doors 998.1112 Lacquer feeding station 560 (two lacquer circulations) 998.1110 Lacquer mixer unit (2x) KU470-V-LR Gap reduction unit Drying with batch oven There are many oven versions available, see detailed brochure all4-pcb (Switzerland), Ringstrasse 39, CH-4106 Therwil - 5 - subject to change www.all4-pcb.com
capacity approx. 0,5 0,8m 3 heating zones, 1 cooling zone 800mm in-/outlet zone total oven length 5`600mm #8318HVIR capacity approx. 0,5 1m 4 heating zones,1 cooling zone 800mm in-/outlet zone total oven length 6`600mm #8418HVIR Converyorized horizontal drier Type 8318HVIR or 8418HVIR single sided coating, operation with or without IR - v-shaped transport system - top & bottom nozzles/ir-rods - Transport width: 300-610mm (12"-24") - Panel lenght: 300-610mm (12"-24"), optional 760mm (30") - Panel weight: max. 10kg/PCB (22 pounds/pcb) - Panel thickness: 1-10mm, (1/25"-2.5") depending on width - Extraction Volume : max. 25 m3/min - Installed power total: 93 kva or 123 kva Made in Taiwan Coating systems single side single sided coating, capacity 0,5 1,0m/min sample layout S328 Many options available, what are your needs? sample layout S327 #300.0001 sample layout S329 Conveyorized horizontal drier KU 400-131 double sided coated boards, operation with or without IR - transport left and right on pins (uncoated area) - all zones in the oven with high sufficient nozzle system - each zone individidual adjustable, mode with or without IR - 1 active flash off zone with preheated air, 3 heating zones 1 cooling zone, total oven length 6`295mm - Transport width: 300-610mm (12"-24") - Panel lenght: 300-610mm (12"-24"), optional 760mm (30") - Panel weight: max. 10kg/PCB (22 pounds/pcb) - Panel thickness: 1-10mm, (1/25"-2.5") depending on width Coating systems single or double sided capacity 0,5 1,2m/min, depending on process settings Horizontal Dryer KU400-131 Electrical connection: 400V, 3Ph, 50Hz Installed power: 80kW Supply volume: 600-1250m3/h (353.2 cu.ft/min - 735.8 cu.ft/min) Exhaust volume: 800-1450m3/h (353.2 cu.ft/min - 853.5 cu.ft/min) Circulating air temperature max.140 C Variable temperature control to PID control loop Cooling water ca. 1700l/h max. 3bar, 8-10 C sample layout S330 KU 400 ovens are operated with HMI of spray coater all4-pcb (Switzerland), Ringstrasse 39, CH-4106 Therwil - 6 - subject to change www.all4-pcb.com
NEW FEATURE - PROCESS modified spray gun, included in delivery with a new spray coater much lower pressure less dust reduced amount of air less dust smaller foot print (approx 50%) less dirt results in: less cleaning/maintenance, less filter consumption NEW FEATURE - SOFTWARE new software, included in delivery with a new spray coater complete reworked Software / Visualisation operator friendly, expanded process feature settings reworked recipe setting with more information many nice features NEW FEATURE - MATERIAL included in delivery with a new spray coater Recycling belt (white) new material easier to clean all4-pcb (Switzerland), Ringstrasse 39, CH-4106 Therwil - 7 - subject to change www.all4-pcb.com