TEKOSOLUTIONS
BETTER TOGETHER With our focus, ideas and will to get things done, we develop and support new technologies for refrigeration, heating and air conditioning which match the requirements of the market both now and in the future. For this purpose, both we and the entire TEKO team are in a close dialogue with our customers, partners and suppliers every day. 2
TEKO services. At a glance. 30 years of experience in refrigeration technology High-quality refrigeration units for natural and F-gas refrigerants Suitable refrigeration components: heat exchangers / compressors / valves Innovative control technology from Wurm Systeme Efficient system concepts for operators Integral solutions for refrigeration, heating and air conditioning Professional advice in the development of concepts Customer support. Wurm hotline / commissioning support / training workshops F-gases machine units. TEKOPACK multicompressor units (up to 500 kw) TEKOSET condensing units (up to 75 kw) ROOFPACK for outdoor installation (up to 60 kw) Screw systems (up to 1 MW) System installations ROXSTAsmart Machine units natural refrigerants. ROXSTA CO2 series (up to 1 MW) RANSTA propane series (up to 1,2 MW) AMMON NH3 machine units (up to 2 MW) WURM control technology. FRIGOENTRY FRIGOLINK FRIGODATA-XP / FRIGODATA ONLINE Heat exchangers. WHITELINE. Evaporators Condensers CO2 evaporators / gas coolers System heat exchangers (WPC / VVU / hygiene) Components. TEKO receiver stations GMC / Castel Oilstar Compressors / compressor units. Frascold Embraco 3
EXPERIENCE EXPERTISE More than just cold. Do you want economically efficient, sustainable refrigeration and heat solutions? Do you value a partner that advises you at eye level and knows what counts for you? And that brings you forward with plans rich in ideas and clever products? Then count on TEKO: On the secure basis of more than 30 years of expertise in refrigeration technology. 4
Fresh ideas for fresh goods. Whether you need a refrigeration solution for a small space, large areas or entire cold chains, we have the right technology for you. Tried-and-tested in practice and tailored to you. With all the experience from tens of thousands of applications including in your industry. Applications. Food retail. Petrol station shops / convenience stores Discount stores / supermarkets Hypermarkets / cash & carry markets Food production. Meat processing Breweries Dairies Commercial refrigeration. Bakeries Butcher s shops Restaurant industry Industrial refrigeration. Chemical industry Pharmaceuticals industry Production processes Medical refrigeration. Hospitals Blood banks Transport refrigeration. Shipping Rail vehicles Warehouses. 5
CARE CUSTOMER PROXIMITY Convincing products for advanced aspirations. Do you attribute importance to high-quality products that are made in Germany? Then you can be certain of valuing our components and machine sets for refrigeration technology, as well as our sophisticated solutions for refrigeration and heating applications. Leading food retailers have also convinced themselves of our quality in over 30,000 applications. 6
We are partners to system installers. Are you looking for a comprehensive concept which fulfils the operators requirements? And which is aligned to the requirements of the future? We will be pleased to develop a solution together with you. In this context, we use finished modules which we can put together optimally for your particular use. In this respect, we comply with: The F-gases directive and its impact Natural refrigerants CO2, NH3, propane HFO refrigerant Adaptation of refrigerants to R 449A, R 448A Use of waste heat Refrigerant reduction, downsizing, partial-load behaviour BAFA support Directives ErP, EMC,... Economical solutions. Cascade / Booster technology Parallel compressors / ejectors Optimised compressor technology Analysis / optimisation Best COP Optimum performance adaptations Controller concepts from Wurm Systeme. FRIGOTAKTplus efficient cooling point control EC defrost according to the degree of icing Meteolink incorporation of weather forecasts FRIGODATAonline monitoring and optimisation of projects We can offer you innovative solutions for these current topics. TEKO. Headquarter in Altenstadt. Branches. North (Hamburg) South (Mammendorf, near Munich) East (Beuditz, near Leipzig) West (Altenstadt) Subsidiaries. TEKO France (Lyon / France) TEKO Polska (Wroclaw / Poland) TEKO Russia (Moscow / Russia) TEKO Asia (Singapour / Asia) Sister companies. Europe-wide. REISS (Germany, Austria) Refriswiss (Switzerland) Centercon (Netherlands) Fritec (France) Refritec (Belgium) 7
COMPETENT PRACTICAL Together for the best result. Do you value a partner that analyses your applications with you and develops suitable solutions? Then rely on our 30 years of experience. Together with you, we will find innovative solutions and need-orientated concepts that bring you forward in concrete fashion. 8
Theory and practice combined. Our test and training centre with an ongoing test supermarket has existed since 2007. Here we test, develop and train sub- and transcritical cycles, cascade connections, refrigerants R 744 / R 134a and control strategies. Since 2013, our new transcritical CO2 booster system (funded by the German Federal Environmental Foundation DBU) has been in use. Training at our premises. Or at your premises. CO2 technology WURM control system User training on various topics Practical exercise units in small groups High learning effects For mechatronics, project engineers, operators and users Feedback from training participants: TEKO offers not only advanced technology, but also a practical presentation of the necessary knowledge... Comprehensive, informative workshop presented in an interesting and informative manner... Competent due to many years of experience with CO2... Your wishes count. Innovative technology. System concepts, control strategies, components, efficiency measures: at our test centre, they are put to the test. The results impact on our products. More than 40 technicians and engineers from a variety of fields work for this. Future-proof systems. Legal obligations, economic efficiency and environmental aspects: when it comes to such topics, we think ahead so that your system is up to date in ten or more years as well. This includes technology that sets standards. Such as, for example, our series with natural refrigerants. Efficient systems. Save energy costs through the use of cascade technology, performance adjustments or systems for waste heat utilisation. You can find suitable products in our portfolio. Long-lasting systems. The construction design, component setting, the production and testing phase are the basis for a long working life of our products. The proof is shown in the field. 9
PARTNERSHIP WURM SYSTEME Close association from more than 30 years. We have been the exclusive distribution partner for Wurm Systeme since 1985. Ever since Wurm control solutions have been integrated into the TEKO systems and concepts. Renowned supermarket chains and companies in the food industry often rely on Wurm technologies in conjunction with our refrigerating and heating solutions. The corresponding switchgear comes from the subsidiary Wurm-Schaltanlagenbau, which has enjoyed more than 40 years of success on the market. You can of course come to us as well for the individual hardware and software components. 10
Products and solutions. For the control of a single market with a conventional concept or for the management of a branch network Wurm has the solution. Coupling of plant components via bus systems with common protocols. Electronic control devices to be downward compatible. Product lines FRIGOLINK, FRIGOENTRY and UNIVERSAL XP. Display devices, gateways and sensors. FRIGODATA software line monitor, control and analyze your plant in real time, independently of your location and platform. Product line FRIGOLINK. Realization of demanding system solutions. Main modules serve as a central operation unit. Control and coordinate the field modules. Field modules are used for data logging and for input and output of switch signals. Temperature, pressure and humidity values are recognised by various types of precision sensors. Solution specifically designed for CO2. FRIGOENTRY. Reliable and low cost control of conventional plants with standard requirements. Clearly assigned function for each FRIGOENTRY device - can work either alone or in combination with other equipment. Modern protocol technology. Can be used for all types of refrigeration cabinets and units. Self-descriptive data protocols, huge measuring data storage, large event histories, individually adjustable alarm priorities and many possibilities of combination. UNIVERSAL XP. Consumption recording (electricity, gas, water). Monitoring of temperatures, operation and error messages and remote effect units. These extensions fit perfectly into any plant and control system. FRIGODATA ONLINE. Complete overview of your installations. Monitor and control the connected installation around the clock. Systematic control, analysis and parametrization of any number of control loops at different plant locations. Refrigeration plants, heating equipment, ventilation system or lighting of the building in a single production or warehouse building or in many stores of a retail chain. Thousands of installations speak for themselves. 11
SYSTEM SOLUTIONS COMPREHENSIVE What do operators of refrigeration systems want? Quiet operations and products that are freshly chilled at all times. The correct temperatures in the store. Evenly distributed temperature conditions in the chilled goods Assured temperatures in retail space and social facilities Compliance with the operational requirements. Energy management (DIN ISO 50001) HACCP live monitoring of the warehouse temperature Temperature documentation redundant data storage via the Wurm server Fault analysis transparent evaluations Assured temperatures in the workplace Low total cost of ownership. Energy efficient, power-saving systems Low maintenance and operating costs Operational safety no system failures / no damage to goods Future-proof. Systems have a long lifespan Fulfilment of the legal directives In the harmonic interaction of the TEKO solutions with the control electronics of WURM Systeme and the building control system of GTM, all wishes and obligations of the operator can be realized to his full satisfaction. 12
Three partners for your success. Control technology from Wurm Systeme, building services from GTM, refrigeration technology from TEKO: Technologically advanced concepts are created for you on the basis of a strong partnership which is over 30 years old. For you, this also means: Trust in the best efficiency results. Spring / Autumn Sensitive goods in the best of hands. Use warmth. Save energy. Meanwhile, it is a popular trend to use the waste heat from refrigeration for heating the building. In cooperation with proven partners, we can even offer much more to the operators. Summer An integral concept for the production of cold, heat and climate in coordination with the building control system from a single source. The newest joint development is the integral concept ROXSTAcube integral with the natural refrigerant CO2. Winter 13
Capacity ranges up to 1 MW. CO2. NATURAL FUTURE-PROOF ROXSTA. Serial solution CO2. R 744. Efficient. Future-proof. Versatile. The ROXSTA concept consists of three types of machines (MT-LT-booster) for different areas of use with R 744. From retail discounter / supermarket applications to cold storage or industrial processes, smaller or bigger capacity ranges, easy and clear to handle or the full package for the refrigeration of products, heat recovery, heat pump operation and air conditioning ROXSTA offers the right solution for every requirement. ROXSTAair. Up to 17 kw (t 0-5 C / t GK 36 C) Machine & condenser technology combined in a space-saving weather-proof housing Geringer Montageaufwand Plug & Play Kein Maschinenraum nötig ROXSTAcube mini. Up to 50 kw (t 0-5 C / t GK 36 C) Solution for the extension or retrofitting of smaller MT applications Flexible installation No machine room required ROXSTAsmart ROXSTAcube. Up to 70 kw (t 0-5 C / t GK 36 C) Small capacities Series applications Different sound insulation variants Indoor and outdoor installation Also available as an integral solution for cooling, heating and air-conditioning. Up to 65 kw. ROXSTAsmart. Up to 160 kw (t 0-5 C / t GK 36 C) Standardised & compact Straightforward and easy to use Forward looking solution with attractive prices ROXSTAcube Series manufacturing ROXSTA2.0. Up to 350 kw (t 0-5 C / t GK 36 C) Flexibly selectable options Indoor and outdoor installation MT, LT, HR & AC function, parallel compression TEKO developments EVALIFT & TEKOJET ROXSTAindustrial. Up to 640 kw (t 0-5 C / t GK 36 C) Large capacities Industrial applications Made-to-measure technology MT, LT, HR & AC function, parallel compression Ejector technology ROXSTAindustrial 14
More environmental protection against climate change. Whether carbon dioxide, ammonia or propane with us you will find the right technology for using natural refrigerants. An example is ROXSTA our answer to CO2. More than 1,100 TEKO CO2 systems are already installed. Convince yourself of our high-quality, reliable technology.. POLAROX. CO2-low temperature cascade. Economical. Sophisticated. Environmentally friendly. Do you want an environmentally friendly alternative for your low temperature applications? Then choose POLAROX and rely on the natural refrigerant CO2. The TEKO cascade system technology can be combined with any standard refrigeration unit or a secondary circuit on a flexible basis and offers you huge efficiency benefit. POLAROXone. 2...6 KW (t 0-30 C / t C 0 C) Compact configuration Short piping routes With or without frequency inverter Can also be used optimally as a retrofit set Capacity ranges up to 800 kw. POLAROXmulti. 6...62 KW (t 0-30 C / t C -5 C) Efficiency-enhancing Highly effective Only one external condenser required Small amounts of refrigerants Low pressures POLAROXindustrial. 50...800 KW (t 0-40 C / t C -5 C) Can be combined with NH3, CO2 or brine systems Adapted to industrial requirements CO2 separator included in scope of delivery 15
PROPANE. AMMONIA FUTURE-PROOF RANSTA. Propane chillers. Sophisticated. Durable. Safe. RANSTA is the TEKO solution for outdoor installation with the green refrigerant propane. Future-proof TÜV-tested safety concept Eligible for BAFA support The RANSTA range is available as a water or brine chiller for the areas of air conditioning, process cooling and commercial refrigeration. Plug & Play Outdoor installation Standard or reduced noise version Internal or external pump system Heat recovery / EC ventilators / Wurm control electronics Straightforward installation & maintenance Capacity ranges up to 1,2 MW. AMMON. NH3 machine unit. Environmentally friendly. Reliable. Wide performance range. The AMMON machine unit is available with screw or open reciprocating compressors including capacity control, economiser and integrated oil management system for applications with R 717. Different temperature levels Compressors from the Bitzer and Mayekawa brands Three-phase motors fitted to the compressor Stainless steel piping Smooth, low vibration operation Capacity ranges up to 2 MW. 16
TÜV SÜD Tested by TÜV Due to the safety requirements, propane is usually used for outdoor installations. Systems of this kind are frequently used in areas of the process industry or in the air conditioning of buildings. The RANSTA series offers you a TÜV-tested safety concept for carefree use. Ammonia is primarily used in the food industry. Abattoirs, cold storage plants and breweries make use of this natural refrigerant. In applications of this kind, it is above all else the efficient and economic refrigeration that counts. 17
QUALITY MADE IN GERMANY Efficient quality processes. Your benefits. Adherence to deadlines Efficient manufacturing Topic-focused, optimised production processes Standardised products High stockpile of components and prefabricated modules Quality products that are Made in Germany Industrial assembly lines Repeat accuracy Reliable, proven components Certified professionals Certified soldering and welding Consistent inspection processes Proper documentation Sealed installations High hermetic sealing level Industrially sealed due to fully automatic bending machines Precision tightness tests 18
We make the package work for you. Would you like to count on high-quality refrigeration products? At TEKO, you will find a coordinated package for your optimum refrigeration system from one source. This includes components of TEKO s own manufacture, which our experts produce and test more than 5.000 times per year. We complement these with components of leading manufacturers to create products with which everything fits together in optimum fashion. Series production at TEKO means for you: High-quality compressor units and rack units Solutions for F-gas applications Solutions with natural refrigerants Systems for every scope of application Integrated WURM-electronics Pre-parameterised switch cabinets Big warehouse with components, heat exchangers, compressors Short delivery times TÜV-certified system technology 19
TEKO Gesellschaft für Kältetechnik mbh Carl-Benz-Straße 1 63674 Altenstadt Germany Tel.: +49 (0) 60 47 / 96 30-100 Fax: +49 (0) 60 47 / 96 30-100 info@teko-gmbh.com www.teko-gmbh.com E: Version 3 November 2017