Heger Compactor systems Compacting systems for expanded polystyrene (EPS), foam plastics, and dewatering
Heger 1 HEGER compactor systems Compactor systems for expanded polystyrene (EPS), polystyrene foam and dewatering. The German manufacturer and supplier, Heger, has a worldwide reputation for its solutions in the field of compactor systems for EPS, polystyrene foam and dewatering. Now the company is launching their new series of products: The Tiger for EPS The Lion for polystyrene foam The Crocodile for dewatering it separates out solid floating materials and ordinary liquid from other waste materials. The recycled items offer both economic and environmental advantage for both the user and society in general. The Tiger and The Lion: Both polystyrene foam and expanded polystyrene are categorised as problem waste due to their very high volume and low weight. EPS consists of 98 % air and % polystyrene. Polystyrene foam can be compacted at a ratio of 50:1. Many useful products are made from recycled EPS and polystyrene foam. Recycling allows the material to be re-used, offering significant environmental advantage. The recycled material is compressed to form blocks that can be stacked on pallets before being collected by a recycler. In Norway, well over 10,000 tonnes of expanded polystyrene is used every year, 50 % of this being for the fish industry. The rest generally goes for use as transport packaging protection for furniture and electronic goods, or insulation in buildings and the construction industry. Large volumes and low weight mean that there are considerable gains in terms of transport and the environment to be had from compacting EPS and polystyrene foam on site. The Crocodile: compresses waste quantities by separating solid and liquid materials. In addition, residual liquid can be separated from the waste. It is used in plastics production, dewatering of packaging such as plastic cups, Tetra Pak packaging, cans or PET bottles. Page The Tiger, expanded polystyrene (EPS) The Lion, polystyrene foam 6 The Crocodile, dewatering 8 www.enviroglobal.de info@enviroglobal.de +9 505 505-700
TIGER LION CROCODILE We are launching three new product series for compaction of expanded polystyrene, polystyrene foam and dewatering. www.enviroglobal.de info@enviroglobal.de +9 505 505-700
HEGER compaction of expanded polystyrene (EPS) 1 Greatly reduced costs for storage, waste disposal and transport Compressed EPS, a valuable material that can be recycled Low operating and maintenance costs A cleaner environment at waste disposal points HSE a better environment in the work place Minimum consumption of energy gives maximum reduction in Volume Expanded polystyrene (EPS) consists of 98 % air and % polystyrene (Styropor ). The Tiger model series from Heger compact larger units economically and efficiently into smaller blocks. It is perfect for where relatively large quantities of expanded polystyrene occur, which is used mainly for packaging, such as in larger electronics and furniture warehouses. It is also effective for food stores which have damp expanded polystyrene or fish boxes, or for storage facilities and industrial premises carrying large quantities of expanded polystyrene. The massive reduction in volume offers a significant cost reduction in storage, waste disposal and transport. Expanded polystyrene can be recycled as high-quality PS granulate and re-used in the manufacture of plastic items such as CD covers, clothes hangers, plastic mouldings and insulation. Its general modular design means that the machine can be customised to match customer requirements. The machines can either be fed manually, using a conveyor or via a hopper. How it works The operator inserts the EPS pieces in the machine hopper. An efficient coarse shredder with twin-tooth rotating shafts reduces the pieces to 0-50 mm size, which are fed into the press channel and compressed together. The blocks exit separately to be loaded individually onto pallets. Technical functions: Solid design ensures long machine lifetime Modular design concept allows the machine to be tailored to customer requirements Fully automatic pressure control (ADC) with separation function, i.e. the length of the block can be programmed The press channel is made from stainless steel and can handle damp EPS materials such as fish boxes without leaving rust traces on the surface Water-cooled press channel allows very long operating periods Automatic start/stop Machine supplied ready for use www.enviroglobal.de info@enviroglobal.de +9 505 505-700
1 An efficient coarse shredder with twin-tooth rotating shafts. Throughput quantity *) (Kg/t) Compaction density *) (Kg/m³) Screw compactor Block size Coarse shredder Feed width Weight (Kg) Nominal power (KW) Electrical connection (V) THE TIGER 10 10 T 10-15 00-00 SV 10 10 x 10 600 50 1.5 1 x 0 V 10 B 600 15-0 00-00 SV 10 10 x 10 SZ 600 NK 600 50.6 x 0/00 V 10 B 850 15-0 00-00 SV 10 10 x 10 SZ 850 NK 850 500.7 x 0/00 V THE TIGER 00 00 T 5-50 50-50 SV 00 10 x 10 600 500 5.8 x 0/00 V 00 B 700 50-60 50-50 SV 00 10 x 10 SZ 700 N 700 800 8.8 x 0/00 V 00 B 1000 50-60 50-50 SV 00 10 x 10 SZ 1000 N 1000 1000 11.8 x 0/00 V THE TIGER 00 00 B 700 80-10 50-50 SV 00 0 x 0 SZ 700 N 1000 100 10.9 x 0/00 V 00 B 1000 80-10 50-50 SV 00 0 x 0 SZ 1000 N 1000 100 1.9 x 0/00 V 00 B 100 80-10 50-50 SV 00 0 x 0 SZ 100 N 100 1500 1.9 x 0/00 V THE TIGER 00 00 B 1000 150-00 50-50 SV 00 00 x 00 SZ 1000 N 1000 1800 17. x 0/00 V 00 B 100 150-00 50-50 SV 00 00 x 00 SZ 100 N 100 1900 17. x 0/00 V 00 B 100 150-00 50-50 SV 00 00 x 00 SZ 100 NB 100 000 19. x 0/00 V We reserve the right to make technical changes. *)Depending on type of material and density of original material. www.enviroglobal.de info@enviroglobal.de +9 505 505-700 5
HEGER compaction of polystyrene foam EPP, ARCEL, XPS, EPS and EPE 1 A unique compaction concept means you can produce solid EPP and EPE blocks on your own premises Greatly reduced costs for storage, waste disposal and transport Compressed material can be recycled Low operating and maintenance costs A cleaner environment at waste disposal points HSE a better environment in the work place Minimum energy consumption gives maximum reduction in volume The Lion series from Heger compacts various types of polystyrene foam economically and efficiently into smaller blocks. As different polystyrene foams have different characteristics, they should be sorted at source. For example, EPP and EPE will ruin recycling of EPS, as their melting points are different. The Lion is perfect where relatively large quantities of polystyrene foam occur, mainly used for packaging, such as in larger warehouses for electronics and furniture. The massive reduction in volume means significant cost savings can be achieved in storage, waste disposal and transport. Polystyrene foam can be recycled as high-quality PS granulate and re-used in the manufacture of plastic items such as CD covers, clothes hangers, plastic mouldings and insulation. How it works The operator inserts the polystyrene foam in the machine hopper for it to be fed in. An efficient coarse shredder with twin-tooth rotating shafts reduces the pieces to bits 0-50 mm in size. These are fed into the pressure channel where they are compacted by a pressure unit. The blocks exit separately, and with the help of an automatic separation function, they are loaded individually onto pallets. Technical functions: Solid design ensures long machine life time Overall modular design concept allows the machine to be tailored to customer requirements Fully automatic pressure control (ADC) with separation function, i.e. the length of the block can be programmed The pressure channel is made from Stainless steel and can handle damp EPS materials such as fish boxes without leaving rust traces on the surface Unique compaction concept means you can produce EPP and EPE blocks on your own premises Automatic start/stop Equipped with a modern PLC control unit Can be fed manually, using a conveyor or via a hopper Machine supplied ready for use Compacted polystyrene foam can be recirculated and compacted in the ratio 50:1. 6 www.enviroglobal.de info@enviroglobal.de +9 505 505-700
1 Throughput quantity *) (Kg/t) Compaction density *) (Kg/m³) Screw compactor Block size Coarse shredder Feed width Weight (Kg) Nominal power (KW) Electrical connection (V) THE LION 10 10 B 600 1-15 50-700 SV 10 10 x 10 SZ 600 NK 600 500 5. x 0/00 V 10 B 850 1-15 50-700 SV 10 10 x 10 SZ 850 NK 850 600 6.9 x 0/00 V THE LION 00 00 B 700 5-50 50-700 SV 00 10 x 10 SZ 700 NS 700 900 15.8 x 0/00 V 00 B 1000 5-60 50-700 SV 00 10 x 10 SZ 1000 NS 1000 1100 17.8 x 0/00 V THE LION 00 00 B 1000 80-10 50-700 SV 00 0 x 0 SZ 1000 NS 1000 1500. x 0/00 V 00 B 100 80-10 50-700 SV 00 0 x 0 SZ 100 NS 100 1600 7. x 0/00 V THE LION 00 00 B 1000 150-00 50-700 SV 00 00 x 00 SZ 1000 NB 1000 1900. x 0/00 V 00 B 100 150-00 50-700 SV 00 00 x 00 SZ 100 NB 100 000. x 0/00 V 00 B 100 150-00 50-700 SV 00 00 x 00 SZ 100 NB 100 100. x 0/00 V We reserve the right to make technical changes. *)Depending on type of material and density of original material. www.enviroglobal.de info@enviroglobal.de +9 505 505-700 7
HEGER compaction with dewatering 1 Source-Sorting together with weight reduction gives better overall economy Better starting point for recirculation Minimal operating and maintenance costs The Crocodile dewatering systems from Heger are used to separate solid and liquid and residual liquid from other waste materials. The principle behind it is a horizontally positioned screw with dewatering channel which compact the dry materials in the press channel. The counter-pressure required for dewatering is generated using an adjustable constriction in the channel, and the residual liquid drains off via a channel section fitted with a sieve. The Crocodile is used by a wide range of industrial manufacturers for dewatering the floating contents of plastic cups, Tetra-Pak packaging, cans or PET bottle, sludge and industrial waste. It is currently also used for dewatering purposes in plastics production. The system is a practical solution for companies in terms of overall economy and the environment. Its robust and reliable technology guarantees a long service life. In certain cases, the dewatered material can be used as fuel to generate energy. Technical characteristics: Armoured screw tip for long life time Very low noise levels, 60 70 db(a) The dewatering channel is made from stainless material and is supplied with various hole sizes Control cabinet with modern PLC control Machine supplied ready for use Additional equipmen: The desired dewatering pressure can be set either manually or fully automatically via a compaction pressure control Automatic reversing function in the event of overload as a result of foreign bodies Special accessories, such as collecting vessel, sliding chutes or filling devices Long life armoured screw tip Dewatered, compressed Tetra-Pak 8 www.enviroglobal.de info@enviroglobal.de +9 505 505-700
1 Dewatering channel Screw with dewatering sieve Capacity *) (m³/t) Residual moisture *) (%) Screw press (type) Pressure channel section Hopper opening Screw inlet Weight (Kg) Installed output, pressure screw (KW) Electrical connection (V) CROCODILE 00 T 1-0-50 SV 00 10 x 10 00 x 600 00 x 10 00 x 0/00 V 50 T -5 0-50 SV 50 90 x 90 500 x 600 500 x 90 500 5.5 x 0/00 V 00 T 6-7 0-50 SV 00 0 x 0 1000 x 600 700 x 0 700 7.5 x 0/00 V 00 T 8-10 0-50 SV 00 00 x 00 1000 x 700 700 x 00 900 11 x 0/00 V We reserve the right to make technical changes. *)Depending on material and water content. www.enviroglobal.de info@enviroglobal.de +9 505 505-700 9
Service Satisfied customers are our ambition. We are cooperating with international service partners and provide assistance, perform installations, and handle the periodic service of systems. Partners with mobile workshops enable us to reach our customers on a short notice. In partnership with EnviroPac and Avermann, our servicepartners have installed hundreds of systems with customised machinery and equipment in connection with building stock. Our customers receive a financial and environmentally friendly benefit. Safety: Our service partners are always on duty. www.enviroglobal.de info@enviroglobal.de +9 505 505-700
Recycling 1 5 6 7 8 9 For more than 15 years, our shareholders have developed and produced customised product solutions for recycling and compacting. We work in partnership with waste management companies worldwide. Together with the customers, we reach solutions that give results, not just for waste management, but also in other areas. A successful result requires recycling to be simple and userfocused. It has to start at each person s workplace and cover the entire process, via the cleaning personnel and all the way to when the waste management company picks up the waste and delivers it pre-sorted to recycling at the landfill. Most people are aware of the positive effects recycling has on the environment. However, not everyone is aware of the additional positive effects that it has on each individual business: Clear labelling of recycling is important A successful result requires recycling to be simple and planned. It is important to communicate clearly with the user. It has to start at each person s workplace and cover the entire process, via the cleaning personnel and all the way to when the waste management company picks up the waste and delivers it presorted to recycling at the landfill. Symbolic labels for waste types We carry labels in three different sizes. For further information, see page 1. Recycling combined with compacting machinery and equipment Results in less money spent on waste management company Results in better and safer routines Results in better health, environment, and safety Used for recycling to a greater degree Results in a cleaner and more pleasant environment Results in less refuse from waste management company Results in less transport and lower CO² emissions... and in most cases, the changes that were implemented by investing in machinery, equipment, and the reorganisation of the waste handling will pay for themselves within a short period of time. In other words, a considerable financial and health-related benefit is gained, in addition to the environmental accounts. Knowledge We have systematised our knowledge and offer a recycling analysis. If, in addition, you have any questions about environmental certification, we provide useful tips and recommend continued progress in the process. Contact us for further information on: info@enviroglobal.de We contribute to keeping the waste or the resources within the cycle, thereby reducing the need to continuously use new natural resources. 1 www.enviroglobal.de info@enviroglobal.de +9 505 505-700
EnviroGlobal GmbH Lengericher Landstraße 5 D-9078 Osnabrück Tel. +9505 505700 info@enviroglobal.de www.enviroglobal.de Norway: EnviroPac AS Kakkelovnskroken 1 N-095 Oslo Tel. +7 00 0610 Fax +7 70 00 81 www.enviropac.no Denmark: EnviroPac A/S Ryttermarken DK-50 Farum Tel. +5 5 8860 Fax +5 51 8860 www.enviropac.dk Sweden: Jet Marketing AB Grimboåsen 5 SE-17 9 Göteborg Tel. +6 1-559980 Fax +6 1-559981 www.jetmarketing.se