COMFORT...BUILT TO LAST 9,000, 12,000 and 18,000 BTU SINGLE-ZONE DUCTLESS MINI-SPLIT SYSTEM Heat Pump INSTALLATION MANUAL INDOOR UNIT: 1PAMSH09-SZW-14.5 1PAMSH09-SZW-15 1PAMSH12-SZW-15 1PAMSH18-SZW-15 OUTDOOR UNIT: 1PAMSH09-SZO-14.5 1PAMSH09-SZO-15 1PAMSH12-SZO-15 1PAMSH18-SZO-15 Before using your air conditioner, please read this manual carefully and keep it for future reference, along with your receipt.
Contents This manual provides the information needed for proper use and maintenance of this air conditioner. Basic preventative care can help extend the life of this unit. The Troubleshooting Tips section in this manual contains a chart with solutions to the most common problems. Referring to this section may save time and prevent the need for a service call in the event of a problem. Safety Precautions Installation Precautions...2 Warning...2 Caution...2 Installation Instructions Selecting installation location... 3 4 Accessories...4 Indoor unit installation... 5 7 Outdoor unit installation... 8 9 Air Purging and Test Operation Air Purging and Test Operation... 9 10-1-
Safety Precautions INSTALLATION PRECAUTIONS Read this installation manual carefully before operating the unit to ensure correct installation. Installation must be performed in accordance with the requirement of NEC and CEC by a trained service technician only. Contact a trained service technician for repair, maintenance and installation of this unit. The air conditioner is not intended for use by young children without supervision. Young children should be supervised to ensure that they do not play with the air conditioner. Disabled persons may require assistance with set up. All pictures in these instructions are for explanation purposes only. The design and specifications of this system are subject to change without prior notice. To prevent injury to the user or other people and property damage, the following instructions must be followed. Incorrect operation due to ignoring instructions may cause harm or damage. Failure to adhere to each of the following precautions can lead to results classified as follows:!!! WARNING - This symbol indicates the possibility of death or serious injury. CAUTION - This symbol indicates the possibility of injury or damage to property.!!! WARNING 1. Install according to these installation instructions. Defective/incorrect installation can result in water leakage, electrical shock or fire. 2. Install the indoor unit per these instructions. Make sure it is secured properly to the wall. If not installed properly, the unit could drop or fall, causing injury. 3. An independent circuit breaker must be used for each indoor unit. If the circuit breaker is not sized properly, electrical shock and/or a fire can result. 4. Use the specified cable and connect it properly to the terminals. If connection is not perfect, it can cause the connection to heat up and possibly set fire. 5. Routing of the wiring must be properly arranged so the control board cover is fixed properly. If the control board cover is not fixed perfectly, it can cause the connection to heat up, set fire, or electrical shock. 6. When connecting the refrigerant piping, make sure no debris or foreign matter gets into the refrigerant piping. CAUTION This equipment must be grounded properly. Follow the local and national codes when choosing the proper outdoor electrical disconnect. The unit will not run properly and could cause an electrical shock if not installed properly. Do not install this unit in a place where leakage or flammable gas may occur. A gas leak near the unit can cause fire. Carry out drainage piping as mentioned in installation instructions. If drainage is not installed properly, water could back up in the system and cause water damage. -2-
Installation Instructions Selecting an installation location Please read through the following directions completely before installing. When installing, follow these step by step. Indoor Unit Do not expose the indoor unit to heat or steam. Select a place where there are no obstacles in front or around the unit and the air circulation in the room is good. Make sure that condensation drainage can be conveniently routed away. Select a location where noise prevention is taken into consideration. Do not install near a doorway. Ensure that the space on the left and right of the unit is more than 4.75 in. (12 cm). Use a stud finder to locate studs to prevent unnecessary damage to the wall. The indoor unit should be installed on the wall at a height of 7.55 ft (2.3 m) or more from the floor. The indoor unit should be installed allowing a minimum clearance of 6 in. (15 cm) from the ceiling. There should not be any direct sunlight. Sunlight will fade the plastic cabinet and affect its appearance. Outdoor Unit If an awning is built over the outdoor unit to prevent direct sunlight or rain exposure, make sure that heat radiation from the condenser is not restricted. Do not place animals and plants in the path of the air inlet or outlet. Refer to Fig. 1, which notes the amount of space there must be between the unit and any walls, ceiling, fences, and other obstacles/items. Install the outdoor unit on concrete or plastic pad or mount to a wall with the proper brackets (see section below) and secure per local and national codes. Make sure the unit is level. Install the outdoor unit in a location where the noise and vibration level will not be an issue. Select a location where the warm air and noise from the outdoor unit does not disturb neighbors. Do not place any items near the unit that will cause a short circuit of the discharged air. Outdoor Unit - Rooftop Installation If the outdoor unit is installed on a roof, be sure to level the unit. Ensure the roof structure and anchoring method are adequate for the unit location. Consult local codes regarding rooftop mounting. 4.8 in. 11.9 in. 6.75 ft 4.8 in. If the outdoor unit is installed on a roof structure or external walls, this may result in excessive noise and vibration, and may also be classified as a non-serviceable installation. 7.5 ft 6 in. 23.7 in. Fig. 1 11.9 in. 23.7 in. -3-
Installation Instructions (cont.) Settling of Outdoor Unit The outdoor unit should be installed on a concrete or plastic pad or mounted to a wall with the proper brackets and secured per local and national codes. Fig. 2 NOTE: The outdoor unit you purchase may be like one of the following. Install the outdoor unit according to the applicable unit using the dimensions the table below. Outdoor Unit Dimensions (WxHxD) (inches) Mounting Dimensions A (inches) B (inches) 27.6 x 21.3 x 9.5 18.1 9.9 30.8 x 21.3 x 9.9 21.6 10.9 30 x 23.3 x 11.3 20.9 11.5 Fig. 3 D Air inlet W A Air inlet B in Air outlet Accessories Number Name of Accessory Quantity 1 Installation Plate 1 2 Clip Anchor 5 8 (depends on model) 3 Self-tapping Screw A ST3.9x25 5 8 (depends on model) 4 Seal (for cooling & heating models only) 1 5 Drain Joint (for cooling & heating models only) 1 6 Connecting pipe assembly Liquid side Φ 1/4" (6.35 mm) Parts you must Φ 3/8" (9.52 mm) purchase. The pipe size differs from appliance to Gas side Φ 3/8" (9.52 mm) appliance. Consult the Φ 1/2" (12.7 mm) Φ 5/8" (16 mm) technician for the proper size. 7 Remote control 1 8 Self-tapping Screw B ST2.9x10 optional parts 2 9 Remote control holder optional part 1 10 Air freshening filter (installed on air filter) 1 NOTE: The parts listed above are included with this unit. Any other required tools/items for installation must be purchased.! CAUTION - Use a stud finder to locate studs to prevent unnecessary damage to the wall. -4-
B B B Installation Instructions (cont.) Indoor Unit Installation 1. Install the Installation Plate Fit the installation plate horizontally on structural parts of the wall with space around the installation plate. If the wall is made of brick, concrete or the like, drill five or eight 0.2 in. diameter holes in the wall. Insert clip anchor for appropriate mounting screws. Fit the installation plate on the wall with five or eight type A screws. Fig. 5 4.8 in. or more to wall Left rear side refrigerant pipe hole Φ 2.6 in. C 6 in. or more to ceiling D A 9000 Btu/h models (A:26.8, B:10.1, C:6.7, D:3.7) Indoor unit outline 4.8 in. or more to wall Right rear side refrigerant pipe hole Φ 2.6 in. NOTE: Mount the Installation Plate and drill holes in the wall according to the wall structure and corresponding mounting points on the installation plate. The Installation Plate provided with the machine differs based on the model being installed. (All units are in inches unless otherwise noted.) 4.8 in. or more to wall Left rear side refrigerant pipe hole Φ 2.6 in. C 6 in. or more to ceiling D A 12000 Btu/h models (A:30.3, B:10.1, C:6.7, D:3.7) Indoor unit outline 4.8 in. or more to wall Right rear side refrigerant pipe hole Φ 2.6 in. Fig. 4 Correct orientation of Installation Plate 4.8 in. or more to wall C 6 in. or more to ceiling D Indoor unit outline 4.8 in. or more to wall Left rear side refrigerant pipe hole Φ 2.6 in. A 18000 Btu/h models (A:35.6, B:10.8, C:3.2, D:4) Right rear side refrigerant pipe hole Φ 2.6 in. 2. Drill a hole in the wall Determine hole positions according to left and right side of the installation plate; see the diagram detailed in Figure 5 on the previous page of this manual. The hole center is obtained by measuring the distance as shown in Figure 5. Drill the piping plate hole with Φ2.5 inch hole-core drill. Drill the piping hole at either the right or the left. The hole should be slightly slanted to the outdoor side. Always take steps to protect the pipe when drilling metal grids, metal plates, or the like. Fig. 6 0.2 0.3 in. -5-
3. Connect the cable to the Indoor unit Electrical Work Electric safety regulations for the initial installation: Installation Instructions (cont.) If there are any safety concerns with the electrical power supply, the technician should consult a certified electrician and have the problem resolved before installing the unit. Power voltage should be in the range of 90%~110% of rated voltage. The circuit breaker at the electrical panel should be no more than 1.5 times the max current of the outdoor unit. All the electrical information is located on the reverse side of the electrical cover on the outdoor unit. Follow all local and national electric codes. Each outdoor unit must have its won circuit breaker. Install the proper sized electrical wire from the circuit breaker located at the electrical panel to an outdoor weatherproof disconnect. The outdoor unit must be grounded per code. If the unit is not grounded it will not operate per system specifications. Install a liquid tight electrical whip from the outdoor disconnect to the outdoor unit. All wiring must comply with local and national codes and be installed by a certified electrician. Suggested Minimum Wire Size (AWG: American Wire Gauge) Appliance Amps AWG Wire Size 10 18 13 16 18 14 25 12 30 10 NOTE: The cable size and the current of the fuse or switch are determined by the maximum current indicated on the nameplate, which is located on the side panel of the unit. Please refer to the nameplate before selecting the cable, fuse and switch. Fig. 7 Front Panel Electrical box cover L1 L2 S Connect the Cable to the Indoor Unit NOTE: Before performing any electrical work, turn off the power at the main panel to the unit. The inside and outside connecting cable can be connected without removing the front grille. Lift the indoor unit panel up; remove the electrical box cover by loosening the screw. Ensure the color of wires of outdoor unit and the terminal numbers are the same to the indoor units respectively. Wrap those cables not connected with terminals with insulation tape so that they will not touch any electrical components. Secure the cable onto the control board with the cord clamp. Terminal block of indoor unit L1 L2 S L1 L2 S or Cord clamp To outdoor unit To outdoor unit To out -6-
Installation Instructions (cont.) 4. Connective Pipe and Drainage Installation Drainage Run the drain hose sloping downward. Do not install the drain hose as illustrated in the "wrong" figures in Figure 8. When connecting extension drain hose, insulate the connecting part of extension drain hose with a shield pipe. Do not let the drain hose slack. Installation of Connective Pipe For the left-handed and right-handed piping, remove the pipe cover from the side panel. For the right back and left back piping, install the piping as shown in Fig. 9 and Fig. 10. NOTE: One side drainage structure is standard. Both sides drainage structure is optional and can only be customized from factory. For both sides drainage structure, it can be chosen for right, left, or both sides drainage connection. If choosing both sides drainage connection, another proper drain hose is needed as there is only one drain hose offered by factory. If choosing one side drainage connection, make sure the drain hole on the other side is well plugged. For 9K/12K models, if choosing right side drainage connection, please choose right-hand or right-back piping. The connection of the drain hose is supposed to be done by a qualified installer in case of water leakage. Bundle the tubing, connecting cable, and drain hose with tape securely and evenly as shown in the figures on the right. NOTE: Because the condensed water from rear of the indoor unit is gathered in the drain pan and is piped out of the room, do not put anything else in the drain pan. CAUTION Connect the indoor unit first, then the outdoor unit. Be careful not to let the drain hose slack. Heat insulation should be done to the extension drain hose of indoor unit. Be sure that the drain hose is located at the lowest side of the bundle. Locating at the upper side can cause drain pan to overflow inside the unit. Never inter-cross nor inter-twist the power wire with any other wiring. Both the liquid and suction refrigerant lines must be insulated. Indoor Unit Installation Pass the piping through the hole in the wall. Hook the indoor unit onto the upper portion of installation plate. (Engage the indoor unit with the upper edge of the installation plate.) Ensure the hooks are properly seated on the installation plate by moving it in left and right. Piping connections can be easily made by lifting the indoor unit with a cushioning material between the indoor unit and the wall. Remove after finished piping. Press the lower left and right side of the unit against the installation plate until hooks engage with the slots. Fig. 8 Right Fig. 9 Fig. 10 Fig. 11 Fig. 12 Wro ng -7-
Outdoor Unit Installation Installation Instructions (cont.) IMPORTANT: See pages 3 4 of this manual for instructions regarding the outdoor unit's installation location. 1. Outdoor Unit Installation Precautions Install the outdoor unit on a rigid base to prevent increased noise level and vibration. Determine the air outlet direction where the discharged air is not blocked. In the case that the installation place is exposed to strong wind such as seaside, make sure the fan operates properly by putting the unit lengthwise along the wall or using a dust or shield plate. The connection between the bracket and the wall and that between the bracket and the air conditioner should be firm, stable, and reliable. In windy areas, install the unit to prevent the admission of Fig. 13 wind. If suspending installation is required, the installation Incorrect Correct bracket should be in accordance with technical requirements Barrier in the installation bracket diagram. The installation wall should be solid brick, concrete, or the same intensity of construction, Strong Strong wind wind or the installer should take action to reinforce it. Be sure there are no obstacles blocking air radiating from the unit. 2. Drain Joint Installation NOTE: The drain joint will differ slightly based on the model being installed. For the drain joint with the seal (Fig 14A), first fit the seal onto the drain joint, then insert the drain joint into the base pan hole of outdoor unit. Rotate 90º to securely assemble them. To install drain joint as shown in Figure 14B, insert the drain joint into the base pan hole of outdoor unit until it remains fixed with a clicking sound. Connecting the drain joint with an extension drain hose (purchased locally) in case the water drains of the outdoor unit during the heating mode. Fig. 14 Seal Drain joint (A) Base pan hole of outdoor unit (B) 3. Refrigerant Pipe Connection Flaring Cut the cooper tube with a pipe cutter. Clean and remove any burrs from the end of the pipe. Remove the flare nuts attached to the indoor and outdoor unit. Slide the nuts on the copper tube. Insert copper tube into a flaring block and use the table to the right to determine how much tube should be above the black before flaring the tube. You can also figure the thickness of a nickel to use as a standard. Tightening Connection Align the tube to the proper connections on the indoor and outdoor units. Sufficiently tighten the flare nut with fingers and then tighten it with a crescent wrench and torque wrench as shown in Figure 15. Excessive torque can break nut depending on installation connections. Outer Diameter. (in.) Tightening Torque (N.cm) Additional Tightening Torque (N.cm) Φ 1/4" 1500 (153 kgf.cm) 1600 (163 kgf.cm) Φ 3/8" 2500 (255 kgf.cm) 2600 (265 kgf.cm) Φ 1/2" 3500 (357 kgf.cm) 3600 (367 kgf.cm) Φ 5/8" 4500 (459 kgf.cm) 4700 (479 kgf.cm) -8- Outer Diameter (in.) Fig. 15 Bar O 90 "A" Copper pipe Oblique Bar Clamp handle Indoor unit tubing Flare nut Pipings Max. A (in.) Roughness Burr Handle Min. Φ 1/4" 0.052 0.03 Φ 3/8" 0.063 0.04 Φ 1/2" 0.071 0.04 Φ 5/8" 0.087 0.079
Air Purging and Test Operation 4. Connect the Cable to the Outdoor Unit Remove the electrical control board cover from the outdoor unit by loosening the screw. Attach the electrical whip from the outdoor disconnect to the proper connections shown in the wiring diagram. Connect the cables from the indoor unit as identified with their respective matching numbers on the terminal block of the indoor unit. Secure the cables on the control board with the supplied clamp. Do not allow any bare wires to touch any other wires or metal parts. Terminal block of outdoor unit L1 L2 S L1 L 2 L1 L2 S L1 L 2 Cover Screw To indoor unit To power supply To indoor unit To power supply Fig. 16 Fig. 17A Fig. 17B Air Purging and Test Operation Air Purging The indoor unit and tubing between the indoor and outdoor unit must be leak tested and evacuated to remove any noncondensables and moisture from the system. Check that each tube (both liquid and gas side tubes) between the indoor and outdoor units have been properly connected and all wiring for the test run has been completed. Pipe length and refrigerant amount indicated in the chart below: Connective pipe length Air purging method Additional amount of refrigerant to be charged Less than 16.4 ft Use vacuum pump ------------------------------------ More than 16.4 ft Use vacuum pump 9k, 12k, 18k (Liquid side Φ 1/4") R410A: 0.212 oz/ft 22k (Liquid side Φ 3/8") R410A: 0.423 oz/ft For the R410A refrigerant model, make sure the refrigerant added into air conditioner is liquid form in any case. When relocating the unit to another place, use vacuum pump to perform evacuation. CAUTION: Open the valve stem until it hits against the stopper. Do not try to open it further. Securely tighten the valve stem cap with a spanner or the like. Valve stem cap tightening torque. See Tightening Torque Table on previous page of this manual. Fig. 18 Outdoor unit A B Packed valve Refrigerant Gas side Liquid side Indoor unit C D Flare nut Flare nut Stopper Cap Valve body Valve stem -9-
When Using the Vacuum Pump Completely tighten the flare nuts (A, B, C, D). Connect the manifold valve charge hose to a charge port of the packed valve on the gas pipe side. Connect the charge hose connection to the vacuum pump. Fully open the handle Lo of the manifold valve. Operate the vacuum pump to evacuate. After starting evacuation, slightly loosen the flare nut of the packed valve on the gas pipe side and check that the air is entering. (Operation noise of the vacuum pump changes and a compound meter indicates 0 instead of minus.) After the evacuation is complete, fully close the handle Lo of the manifold valve and stop the operation of the vacuum pump. Make evacuation for 15 minutes and more and check that the compound meter indicates -76cmHg(-1.0x10 5 Pa). Turn the stem of the packed valve B about 45º counter-clockwise for 6~7 seconds after the gas comes out, then tighten the flare nut again. Make sure the pressure display in the pressure indicator is a little higher than the atmosphere pressure. Remove the charge hose from the Low pressure charge hose. Fully open the packed valve stems B and A. Securely tighten the cap of the packed valve. Air Purging and Test Operation (cont.) Safety and Leakage Check Soapy water method: Apply a soapy water or neutral liquid detergent on the indoor unit connections and outdoor unit connections using a soft brush to check for leakage of the connecting points of the piping. If bubbles come out, this indicates that the pipes have leakage. Leak detector: Use the leak detector to check for leakage. CAUTION - See Figure 20: Fig. 20 Indoor unit check point Cover Outdoor unit check point D B C A A: Lo packed valve B: Hi packed valve C and D are ends of indoor unit connection Test Running Perform test operation after completing gas leak check at the flare nut connections and electrical safety check: Check that all tubing and wiring have been properly connected. Check that the gas and liquid side of service valves are open. Connect the power; press the ON/OFF button the remote control to turn the unit on. Use the MODE button to select COOL, HEAT, AUTO and FAN, making sure all of the functions work well. When the ambient temperature is too low (lower than 62.6º F), the unit cannot be controlled by the remote control to run at cooling mode; manual operation can be taken. Manual operation is used only when the remote control is disabled or maintenance is necessary: Hold the panel sides and lift the panel up to an angle until it remains fixed with a clicking sound. Press the Manual control button to select the AUTO or COOL; the unit will operate under forced AUTO or COOL mode. (See user manual for details.) The test operation should last about 30 minutes. Fig. 21 Manual control button AUTO/COOL -10-
COMFORT...BUILT TO LAST Distributed by: Perfect Aire, LLC 5151 Belt Line Rd. Suite 878 Dallas, TX 75254 877-365-6274 www.perfectaire.us Specification and performance data is subject to change without notice. Printed in China