Castle Model 233HC Vacuum and Gravity Steam Sterilizer for Healthcare Applications data and specifications PRODUCT A microcomputer-controlled automatic steam sterilizer with six preprogrammed cycles that are operator selectable. The cycles employ either pre-vacuum conditioning by a series of pressure/vacuum pulses or gravity (downward displacement) with positive pulsing conditioning. Both processes dynamically remove air. All cycles are microprocessor controlled and pre-set at the factory. Times and temperatures are adjustable. There are up to 12 cycles, 6 of which are configurable by our service representative during installation. Custom names, up to eight characters in length, can be designated for each configured cycle. All cycle phases are sequenced and monitored by the control system, providing both audible and visual notification of deviation from certain operating parameters. APPLICATION For general-purpose pre-vacuum or gravity steam sterilization of hospital supplies, the temperature range is from 230 F to 275 F (110 C to 135 C). The temperature range for liquid cycles is from 219 F to 275 F (104 C to 135 C). Typical applications include wrapped and unwrapped hard goods, gowns or towel packs and liquids in self-venting or unsealed containers. The liquid exhaust is microcomputer controlled for linear and consistent liquid cool-down rate, which is programmable. CHAMBER SIZES Width Height Length Volume 26'' (660 mm) 36'' (914 mm) 37'' (940 mm) 20 cu. ft. (568 L) 26'' (660 mm) 36'' (914 mm) 50'' (1270 mm) 27 cu. ft. (767 L) 26'' (660 mm) 36'' (914 mm) 61'' (1550 mm) 33 cu. ft. (936 L) DOOR OPERATION Manual Power INSTALLATION SELECTIONS Single Door Recessed Cabinet Double Door (50'' and 61'' only) Cabinet, recessed one end Recessed both ends CONTROL PANEL LOCATION Above door (as shown) Remote from unit, vertically mounted OPTIONAL SYSTEMS Utilities Control System. A seven-day timer for programmed startup and shutdown of the sterilizer is provided. The system shuts off water and steam to the unit to conserve energy. Cycles running beyond the programmed shutoff time will be completed. Uninterrupted Power Supply. Provides 115 V power for up to 30 minutes to complete a cycle in process. LOADING EQUIPMENT Loading Car Shall be constructed of tubular stainless steel frame for use as either a flat bed or adjustable shelf type by the addition or removal of sidebars or shelves. Eight adjustable shelving elevations are provided. One fixed bottom shelf and two full-length shelves and two sets of retaining bars are provided with each car. The 26'' (660 mm) wide chamber provides for additional space for a wider shelf, now at a nominal 24'' (610 mm). qty. Transfer Carriage Shall be constructed of tubular stainless steel. Casters shall be of high impact phenolic. Rear casters shall be swivel ball-bearing type, one fitted with a brake. Unit shall contain selfcentering device for alignment to sterilizer and have nylon front bumpers for protection. A locking mechanism shall engage the loading car when on the
carriage. A hand or knee lever shall disengage the loading car for transfer into sterilizer. A separate automatic latch mechanism shall engage the carriage to the sterilizer and a hand or knee lever shall disengage the carriage from the sterilizer. qty. Rack & Shelving For all chamber lengths. Two adjustable shelves shall be of corrosion resistant material and shall be capable of sliding out 50% of their length. qty. STANDARDS AND CODES The sterilizer shall comply with or meet the requirements of: ASME Code (Section VIII, Division 1) for Unfired Pressure Vessels Uniform Plumbing Code Intertek Testing Services ETL Listed to UL 544 Intertek Testing Services cetl Listed to CSA C22.2 No. 151 Seismic Anchoring Requirements per California Building Code MICROCOMPUTER CONTROLS Castle Sterilizers employ an Intel 80C-188 microprocessor on a dedicated controller (CPU). The controls consist of an operator switch panel, electronic input/output box, printer, mechanical chamber and jacket pressure gauges. When the supervisor password is enabled, a four-digit code must be entered to change cycle parameters. During a cycle, additional real time cycle information can be displayed by selecting the appropriate display screen. If the supervisor password control is disabled, cycle times and temperatures can be changed directly from the cycle select screen. Note: Selection of time and temperatures other than factory recommendations requires operator verification of the cycle efficacy. Controls are located above the door for convenience. A deflection barrier routes steam vapor and moisture away from the door and controls to assure the temperature of the components inside the control do not exceed their recommended ratings. If specified, the control panel can be located remotely from the sterilizer with up to 32.8 feet (10 m) of cable. The operator interface panel provides for on/off, cycle selection, door seal and unseal and status indicator lights. A two-line backlit LCD display identifies the cycle selected and provides descriptive status messages during the cycle. Audible and visible operator feedback is provided when a selection is made or a fault message is displayed. Temperature can be set, controlled and displayed in degrees Celsius or Fahrenheit, pressure in psia, BAR or kpa. Double door models have one printer and a complete operator interface at both ends of the sterilizer. The temperature of the discharge water is controlled by a temperature device to be less than 140 F (60 C). This switch also conserves water usage. Water in the chamber drain is continuously monitored during a cycle. If excess water is detected and can not be automatically corrected, a high water alarm alerts the operator. An RS 232 port is provided for serial communications for central data collection or remote service analysis. CYCLE DOCUMENTATION Using thermal paper for quiet operation, the printer documents cycle parameters and information. At cycle completion, a cycle performance record is printed. Paper is replaced by a drop in and quick feed method, and the printed strips can be either accumulated on an automatic take-up reel, or torn off for individual cycle storage. A last cycle duplicate print and paper feed switch is provided. The printer is located on the control panel and documents the following on a 200-dpi dot matrix printer (1.88'' wide print width): Process start time and date, total cycle time, sterilizer name and number Cycle parameters selected Cycle transition points, documenting time, temperature and pressure Process fault information messages with time of occurrence Cycle verification signature line CONFIGURABLE CYCLES During installation, our service representative can assign six of the 12 available preloaded cycles by using a software utility tool. Preloaded cycle selections include 5 Vacuum Cycles, 4 Gravity Cycles, 1 Bowie- Dick Test, 1 Leak Test and 1 Liquid Cycle*. Once cycles are assigned for each cycle selection switch, all parameters are held in memory, even if an extended power outage occurs. The factory-assigned cycles are: Two pre-vacuum cycles with factory set values of 3 minutes exposure at 275 F (135 C) and 16 and 3 minutes dry time respectively. Two gravity cycles with factory set values of 30 minutes exposure at 250 F (121 C) with 30 minutes dry time and 10 minute exposure at 275 F (135 C) with 30 minutes dry time. One Bowie-Dick Test Cycle at 273 F (132 C) for 3.5 minutes, with a momentary post vacuum phase to evacuate chamber steam. One vacuum leak test cycle at 268 F (131 C). *The liquid cycle, if used, is not for the sterilization of liquids intended for direct patient contact. PERFORMANCE When installed and connected to specified utility services, the system will provide accurate and repeatable performance. During the timed exposure phase, the temperature will be controlled at the drain by a sensor to 0.9 F (0.5 C) above the set point +/- 0.4 F (0.2 C). Temperature selectivity is in 1 F increments and timing functions are selectable in one-second
increments. Temperature control is by a continuous algorithm, a method called Proportional, Integrating, Derivative or PID. CYCLE PROGRESSION Prevac/Wrapped Goods (vacuum/pressure pulse preconditioning) a. Conditioning steam flows into the chamber for a timed period, followed by a series of pressure/ vacuum pulses to remove chamber air. b. Heat-Up to selected temperature. c. Exposure selected chamber temperature is attained and timed. d. Exhaust chamber vented below atmospheric pressure to a transition point. e. Dry a vacuum is created for the duration of the time selected, filtered air is admitted at the end of the drying time, chamber to atmospheric pressure. f. Cycle Complete a tone, light and display message will alert the operator. Gravity/Wrapped Goods (pressure pulse preconditioning) a. Conditioning steam flows into the chamber for a timed period, followed by a series of pressure pulses to remove chamber air. b. Heat-up to selected temperature. c. Exposure selected chamber temperature is attained and timed. d. Exhaust chamber vented to atmospheric pressure. e. Dry filtered air is drawn through chamber for the duration of time selected. (Either Gravity or Vacuum Dry is selectable; Vacuum Dry is recommended.) f. Cycle Complete a tone, display message and light alerts the operator. Gravity/Unwrapped Goods (3 minutes for nonporous items) a. Conditioning steam flows into chamber for a timed period to remove air. The 3-minute Flash cycle for nonporous items has a series of positive pulses for dynamic air removal. b. Heat-up to selected temperature. c. Exposure selected chamber temperature is attained and timed. d. Exhaust chamber vented to atmospheric pressure. e. Dry filtered air is drawn through chamber for the duration of time selected. f. Cycle Complete a tone, light and display message will alert the operator. Liquids gravity cycle with microcomputer-controlled linear exhaust. CONSTRUCTION Body shall be constructed of an inner shell, outer shell (jacket), backhead and monel gasket ring. Chamber shells are 0.250'' (6.35 mm) thick hot rolled carbon steel with an interior surface of nickel or monel clad, 0.025'' (0.635 mm) thick. All pressure vessel construction is per ASME code requirements for working pressures up to 45 psig (310 kpa). The monel gasket ring holds a continuous, one-piece silicone O-ring gasket, 1'' (25.4 mm) in diameter. Gasket is replaceable without tools. The body assembly is thermally insulated with foil-backed fiberglass insulation, and a steam baffle is provided to prevent condensation from wetting the load. A spare threaded opening permits passage of thermocouple leads to monitor interior and load temperatures. Door is nickel-clad steel 0.50'' (12.7 mm) thick with tensile strength of 70,000-85,000 psi (483-586 MPa) and is dished for maximum strength. Locking mechanism consists of eight heavy steel clamps, which unseal the door before allowing it to open. The closure uses filament-wound PTFE bearings at all high-load points and is totally lubrication-free. A series of interlocking solid-state door switches and relays stop steam from entering the chamber with the door unsealed, and prevent door opening with pressure inside. DOOR OPERATION Power Door is operated by permanently lubricated gearmotors and controlled by solid-state components for reliability and safety. On cycle complete the door unseals to vent excess steam. Door design minimizes possibility of injury to personnel or damage to the mechanism if an obstruction is encountered on door opening. The door can be opened manually in case of an emergency. Manual Door sealing is accomplished by handactuated air cylinders. Two handles are provided for opening and closing the door. Solid-state switches confirm that the door is properly sealed. An auxiliary means of manual control is provided in case of emergency. PANELING Front panels shall be constructed of nominal 0.050'' (1.27 mm) thick 300 series stainless steel. Trim panels are built in to provide fit-up with recessing wall or optional cabinet. Complete door assembly and drive mechanisms are enclosed by removable stainless steel panels eliminating projections and making the unit easier to clean. The door is lined with 1'' (25.4 mm) foilbacked fiberglass insulation. WARRANTY Getinge/Castle warrants that each sterilizer is carefully tested, inspected and leaves the factory in proper working condition, free from visible defects. Sterilizers are warranted for one year from the start of the warranty, including parts and labor (excluding expendable parts). The ASME pressure vessel is further warranted to the original owner against structural failure for a period of 15 years from the date of initial operation. See our warranty pamphlet for complete details.
NOTICE Work by others Safe and efficient operation of this product is dependent upon the owner/user providing the services specified herein as well as any other normally accepted electrical, mechanical or plumbing interface between user s supply and this product. Getinge/Castle will not assume responsibility for problems that result from non-compliance with the above conditions. The following conditions and services are required by Getinge/Castle equipment and are to be provided by others. Service On unit Pipe size Pressure Range Flow rates max. connection To unit Dynamic At unit S1 = house steam 1-1/4'' [32] NPT 50-70 psig 300 lbs./hr 1'' [25] NPT female [3.5-4.9 kg/cm 2 ] [136 kg/hr] see note 4 S2 = clean steam 1'' [25] NPT 50-70 psig 200 lbs./hr (Clean Steam option only) [3.5-4.9 kg/cm 2 ] [136 kg/hr] 3/4'' [19] NPT female CW = cold water 1-1/4'' [32] NPT 40-70 psig 11 gpm 1'' [25] NPT female [2.8-4.9 kg/cm 2 ] [2.5 m 3 /Hr] see note 1 D = drain See note 2 Not applicable See note 2 2'' [51] ODT SV1 = Sterilizer vessel See note 6 Not applicable See note 6 Pressure relief valve vent 1'' [25] NPT female A = air 1/2'' [13] NPT 40-90 psig <1 cfm 1/2'' [13] NPT female [2.8-8.3 kg/cm 2 ] (Manual Door only) see note 7 SV2 = Sterilizer vessel See note 6 Not applicable See note 6 Pressure relief valve vent (Clean Steam option only) 1-1/4'' [32] NPT female It shall be the customer s responsibility to complete all electrical connections using properly sized wiring in accordance with the National Electrical Code and all applicable local codes. See the Getinge/Castle Installation Manual for specific instructions. Water and steam line shutoff valves and a disconnect switch must be provided at each sterilizer. Electrical Supply A dedicated supply with conveniently accessible disconnect switch is required for each sterilizer service listed below. Service Utility Max. current (amps) Consumption E = Power box 115V 50/60Hz 1PH 12 Amps 7 W/Hr 1/2'' conduit [13] (15 amp branch circuit) K = Junction box 240V 60Hz 3PH 7.8 Amp N/A 1/2'' conduit [13] 480V 60Hz 3PH 3.9 Amp Vacuum Pump Units (233LS) only
Notes To Architects & Contractors 1) Cold water: a) Cold-water quality use potable water with a hardness of 0.5-10 grains/gal [8-170 ppm], and a temperature of less than 80 F. b) An optional water booster pump is available: For installations where water pressure is at least 20 psig [1.4 kg/cm 2 ] dynamic but less than 40 psig [2.8 kg/cm 2 ]. If a reduced pressure principle device is required by local code, which lowers the water pressure below the minimum specified. c) The optional booster pump requires mechanical electrical and plumbing hook-up by customer. A separate electrical service to the water booster pump junction box is necessary. Contact your local Getinge/Castle representative for Utility Data. 2) It shall be the customer s responsibility to provide a proper drainage system in accordance with applicable local codes. Temperature of drain water will not exceed 140 F [60 C] under normal operating conditions. If cold water supply is cut-off, temperature may exceed 200 F [93 C]. 3) It shall be the customer s responsibility to install the transformer that provides the control system with 120VAC. See transformer/universal export voltage option for available primary voltage configuration (one transformer is used with multiple input voltage capabilities). The transformer enclosure has an overall size of 10'' long x 7-1/4'' wide x 5-3/8'' deep [254 x 184 x 137]. 4) It shall be the customer s responsibility to provide condensate free steam between 97% and 100% saturated vapor. 5) Install the remotely located control panel; see drawing no. HS4053. Cable length from sterilizer to a remotely mounted control panel shall not exceed 32 feet [9754]. 6) Getinge/Castle recommends piping all chamber relief valves to a vented manifold outside the equipment service area. Caution must be exercised not to reduce the discharge capacity of the relief valve. Recommended piping practices for relief valve piping can be found in ASME Boiler and Pressure Vessel Code Section VIII, Div. 1, para. UG-135. Check local codes for special requirements. 7) Air compressor package roughing in drawing P/N HS 4064. 8) Sealing Flange roughing in drawing P/N HS 4063. Weight and Crated Size Max. Weight lb [kg] Dimensions Unit Size Crated Uncrated Length Width Height 37'' [940] SD 2373 [1079] 2173 [988] 7'-10'' [2388] 4'-0'' [1219] 6'-10'' [2083] Single Door 2386 [1085] 2186 [994] 50'' [1270] 8'-10'' [2892] 4'-0'' [1219] 6'-10'' [2083] Double Door 2732 [1242] 2532 [1151] Single Door 2684 [1220] 2484 [1129] 61'' [1549] 9'-10'' [2997] 4'-0'' [1219] 6'-10'' [2083] Double Door 3019 [1372] 2819 [1281] Note: Assembled Sterilizer uncrated and off skid has max. dimensions of 3'-4'' wide x 5'-11 1/2'' height [1016 x 1816].
Getinge/Castle, Inc. 1777 East Henrietta Road Rochester, New York 14623-3133 U.S.A. Telephone (716) 475-1400 Facsimile (716) 272-5033 DS233HC 0101 Castle is a registered trademark. www.getingecastle.com info@getingecastle.com Printed in U.S.A.