H -SCREENING SEPARATION Oilfield Solids Control Cuttings Management FRONTLINES TECHNOLOGY LIMITED V3.1.0
Work for Industries Solids Control Oil Gas Drilling Mud Recycling Trenchless Drilling Mud Cleaning Tunnelling Boring Dredging Slurry Separation Waste Water Treatment Drilling Waste Mangement Piling & Foundation Drilling
Content Introduction 02 SHALE SHAKER 06 Hydrocyclones Unit 08 Mud Cleaner 09 Decanter Centrifuge 10 Vaccum degasser 11 Mud Agitator 11 Mud gas separator 12 Flare Igniter 12 Centrifugal pump 13 Jet mud mixer 13 Shear pump 14 Submersible Slurry Pump 14 vertical cuttings dryer 15 Screw conveyor 15 Mud cleaning & recycling system 16
Introduction Drilling are getting tougher. But H-Screening make it easier by helping you solve solids control process H-screening spearation has been focusing on mud system and solids control process technology. Our professional and aspiring team has made a number of milestones in designing complete solids control solutions for oilfield, trenchless drilling, environmental and industrial industries. As the environment issues are becaming challenges the industry facing today, H-Screening developed the vertical cuttings dryer as part of drilling waste management system. It can reduce the liquid content of drill cuttings, therefore, lowers the drilling waste disposal cost and return valuable drilling fluids as well. We are committed to providing advanced solids control equipment and total solutions for our customers. As the most qualified Chinese partner in solids control equipment, H-Screening continues to serve many drilling contractors and solids control service companies. Assisting by educating our clients and averting potential troubles through our experience we can help in many facets. You can be reached by email, telephone, and fax. We are easily accessible and readily available. Always glad to help you in your endeavors. quality / Sincere / service / value
Satisfaction Guaranted H-Screening understands every single solids control equipment or mud system has to work together with its upstream and/or downstream flow process. Our technicians are ready to figure out your existing mud system or new project requirement carefully and recommend the most suitable models available and make customizations if necessary to our equipment. Engineers are available for onsite inspection and field service upon request.
H -SCREENING SEPARATION www.h-screening.com SOLIDS CONTROL - REDEFINING LIMITS Enhanced technique of screening shaker, hydrocyclones, centrifugal separations are applied to the solids control solution of various applications. Phase Solid Liquid Separation Equipment Cut Point 1 phase shale shaker 100 microns 2 phases shale shaker+desander 60 microns 2 phases shale shaker+desilter 30 microns 3 phases shale shaker+desander+desilter 20 microns 4 phases shale shaker+desander+desilter+middle Speed Decanter 5-7 microns 4 phases shale shaker+desander+desilter+high Speed Decanter 2-5 microns What you need is what we do Drilling Mud Solids Control Drill Cuttings Management To process drilling mud for oilfield mud circulation, recycle drilling mud in mini mud system for HDD (trenchless construction), and other slurry separation etc Waste Liquid Mud Dewatering Drilling cuttings from onshore/offshore drilling units, must be disposed in a safe way to the environment. Cuttings drying and TDU can achieve OOC < 5% and < 0.3%. Oil Sludge Treatment Waste liquid mud contains large amount of colloidal-size solids (< 5 microns). Gel breaking and chemical enhanced centrifuge dewatering process are introduced. Oily sludge treatment system achieves successful HSE environmental impact in terms of flue gas, effluents, solids, and noise. After treatment the OOC is less 0.3%. Service Value 04
Product overview 05 Service Value
H -SCREENING SEPARATION www.h-screening.com SHALE SHAKER Shale shakers are the fundamental mechanical screening machine in the solids control process. Our heavy duty linear motion shale shakers are able to working for all onshore drilling activities. The shaker is configured with four, three or two screen panels. Some of the shakers screens are interchangeable with Mongoose screen replacement (1165x585mm) which allows users to easily source the screen panels locally or aboard. This can reduce rig down time due to the lack or not-prompt supply of screen panels. Model ZS112-QDZ ZS113-AHB ZS114-AHB ZS114-ALD Vibration Mode Linear Motion Linear Motion Linear Motion Linear Motion Capacity (m 3 /h) 70 115 150 150 Motor (kw) 2x0.75 2x1.5 2x1.72 2x1.94 Number of Screens 2 3 4 4 Screen Size LxW(mm) 750x900 585x1165 585x1165 585x1165 Screen Area 1.35 2.04 2.73 3.73 G Force 7.1G 7.5G 7.5G 8.0G Vibration Amplitude (mm) 3.92-5.62 4.14-5.96 4.4-6.34 4.4-6.34 Deck Angle Range +2-2~+5-2~+5-2~+5 Weir Height 710 885 885 885 Weight(kg) 893 1340 1553 1520 Dimension LxWxH(mm) 1676x1689x1062 2312x1893x1400 2902x1893x1400 2640x1893x1400 Service Value 06
Shaker Features Heavy duty design and heat treatment for complete shaker deck Adjustable Linear Motion G force up to 7.5 G, meet with more application requirement. Mechanical drive shale shaker deck angle adjustment while working from -2 to 5 Wedge screen locking system for fast screen change Fit in with API shaker screen interchangeable with Mongoose frame screens. Rubber sealing system on shaker deck. Rubber covered dumping spring allows shaker a safety operation and less noise. Various feeders available for different applications: Weir Type, Header Box Feeder, and Hopper feeder. Martin Vibration Motors or Italy OLI brand vibration Motors Electric components for control panel from Brand SIEMENS or Schneider. Ball blasting and 3 layer epoxy anti-corrosion painting material of brand Kansai, Shale Shaker Screen The screens are interchangable with Mongoose PT screen. We have both composite frame and steel frame screens for option. Dimensional Drawings *All dimensions are expressed in mm. ZS114-AHB 07 Service Value
H -SCREENING SEPARATION www.h-screening.com Hydrocyclones Unit The specially designed drilling mud hydrocyclone units are primarily used for removal of sand-size and siltsize particles from returned drilling fluids. Abrasion resistance polyurethane hydrocyclones are applied to the unit. The unit can be stonealone for use or assembled above our shale shaker through pre-designed connectors. The number of desander and desilter cones is customizable according to the real conditions. Desander Cone Desilter Cone Sand size solids removal (40 100 μm) 100% polyurethane hydrocyclone 500 gpm per cone at 75 feet of head Flexible fast connection is available for user to assemble Compact design, small footprint Silt-sized solids removal (12-74 μm) 100% polyurethane hydrocyclone 80 gpm per cone at 75 feet of head Variable size apex inserts Flexible fast connection is available for user to assemble Hydrocyclone assembly The standalone desander/desilter hydrocyclone unit can be assembled above linear motion shale shaker to recycle the useful drilling fluids from hydrocyclone underflow screening by fine mesh screens. The number of the cones is customizable as per the mud flow capacity. Please contact us to make a proposal tailored to your project. Service Value 08
Mud Cleaner Mud cleaner is a combination of desander, desilter and dewatering shale shaker. It is a compact design, small footprint, three in one unit widely accepted by nowadays drilling contractors. It is often installed after the shale shakers where the sand trap drilling mud feeds into the desanders and desiters respectively, the underflow of hydrocyclones loads onto the dewatering screens for recycling the usefully drilling fluids back to the mud system. The drilled cuttings above the screens are therefore dried which lowers drilling cuttings disposal cost. Model ZJ113-1S8N ZJ113-2S12N ZJ114-2S12N ZJ114-3S16N Capacity (m 3 /h) 120 240 240 360 Desander Cone Size (inch) 10" 10" 10" 10" Number of desnader cone (pcs) 1 2 2 3 Desilter Cone Size (inch) 4" 4" 4" 4" Number of desilter cone (pcs) 8 12 12 16 Working Pressure (Mpa) 0.25-0.4 0.25-0.4 0.25-0.4 0.25-0.4 Bottom Shaker ZS113 ZS113 ZS114 ZS114 Weight (kg) 1850 1950 2155 2260 Dimension LxWxH(mm) 2045x1893x2200 2045x1893x2200 2640x1893x2200 2640x1893x2200 Dimensional Drawings *All dimensions are expressed in mm. ZJ114-3S16N 09 09 Service Quality Value Sincere Service Value
H -SCREENING SEPARATION www.h-screening.com Decanter Centrifuge The purpose designed drilling mud decanter centrifgue is used to separate fine solids particles from returned drilling mud. It plays an important role in maintaining drilling mud property by the means of fine solids removal, mud density and viscosity control, barite recovery etc. The decanter is a device, which employs a high rotational speed to separate components of different densities. Oildfield decanter centrifuge is the fourth phase solids control equipment if the drilling formation requires fine soilds sparation. It is normally located on the mud process tank following mud cleaner or desilter. The purpose of using decanter centifuge to separate the solid particles of 2-7microns from the drilling fluids. According to different speed, we have middle speed decanter centrifuges, high speed decanter centrifuges and high speed variable frequency decanter centrifuge. Model LW363 LW363-VFD LW452 Bowl Diameter (mm) 360 360 450 Bowl Length (mm) 1271 1271 1105 Max Capacity (m³/h) 45 45 57 Effective Capacity (m³/h) 30 30 40 Max Bowl Speed (RPM) 3900 3900 1800 Typical Bowl Speed (RPM) 3200 0-3200 1800 Max G Force 3063 3064 815 Typical G Force 2062 0-2062 815 Cut Point (Microns) 2-5 2-5 5-7 Differential Speed (RPM) 40 0-40 32 Gearbox Torch (N.M) 3500 3500 3500 Gearbox Ratio 57:1 57:1 57:1 Main Motor (Kw) 37 37 45 Back Drive Motor (Kw) 11 11 N/A Recommend Pump (Kw) 7.5 7.5 11 Features The decanter bowl is made of duplex stainless steel 2205. It combines the favorable qualities of a ferritic alloy which allows it stress corrosion cracking resistance and high strength. The screw is covered with replaceable Tungsten Carbide Tiles. It dramatically increases the service life of the screw due to a high level of wear resistance and toughness. The inlet ports on the screw and the solids discharge ports are protected by ceramics or tungsten carbide material. Adjustable wires to control liquid level within the decanter bowl and thus conveniently reflect the liquid content on solids discharge. Heavy duty SKF bearings ensure the equipment stable operation, and less maintenance time. Top rated explosion proof motors with approvals of IEC Ex, ATEX, UL for option for hazardous area, wired with 460V / 60Hz, 380V / 50Hz. Customization is acceptable. Siemens, schneider and ABB electrical components is used. Service Value 10
Vaccum degasser Vaccum Degasser is used to remove undired gas from the drilling mud since the invading gases may impact mud properties, cause safety risks and affect the lifespan of down steam equipment. It is very important for returning mud gravity, stabilizing mud viscosity and reducing drilling cost. In the meanwhile, oilfield vacuum degaser can be used as a heavy-power agitator. Model ZCQ270 ZCQ360 Tank Dia (mm) 920 920 Capacity (m³/h) 270 360 Vacuum Degree (Mpa) -0.02 ~ -0.04-0.02 ~ -0.04 Efficiency (%) 95% 95% Main Power (Kw) 22(30HP) 37(55HP) Rotation Speed (RPM) 700 860 Weight (Kg) 1730 1870 Dimension L W H (mm) 2100 1605 1729 2100 1605 1729 Mud Agitator A Mud Agitator is used in surface mud systems to suspend solids and maintain homogeneous mixture throughout the system. A mechanical agitator is driven by an explosion-proof motor, coupled to a gear box that drives the impeller shaft. The impellers (turbines) transform mechanical power into fluid circulation or agitation. The objective is to obtain a uniform suspension of all solids. Model Motor (Kw) Impeller Dia (mm) Number of Impeller (ea) Weight (Kg) Dimension (mm) JBQ030 3 650 1 190 878x565x514 JBQ055 5.5 850 1 250 1074x675x631 JBQ075 7.5 950 1 356 1157x717x647 JBQ075S 7.5 800 2 378 1157x717x647 JBQ110 11 1050 1 479 1300x770x707 JBQ110S 11 850 2 494 1300x770x707 JBQ150 15 1100 1 530 1330x770x707 JBQ150S 15 950 2 560 1330x770x707 JBQ185S 18.5 1050 2 750 1510x890x753 JBQ220S 22 1100 2 780 1529x890x753 Note: 1. The rotational speed is 60rpm/50Hz and 72rpm/60Hz 2. Gear Ratio is 25:1 3. The shaft length is cusomized to mud tank dimension. 11 Service Value
H -SCREENING SEPARATION www.h-screening.com Mud gas separator Mud Gas Separator is commonly called a gas-buster or poor boy degasser. It captures and separates large volume of free gas within the drilling fluid. If there is a "KICK" situation, this vessel separates the mud and the gas by allowing it to flow over baffle plates. The gas then is forced to flow through a line and vent it to a flare. A "KICK" situation happens when the annular hydrostatic pressure in a drilling well temporarily (and usually relatively suddenly) falls below that of the formation, or pore, pressure in a permeable section downhole, and before control of the situation is lost. Model ZAZYQ1000 Tank Dia (mm) 1000 Capacity (m³/h) 200-280 Inlet (Inch) 4 Outlet (Inch) 10 Ventline (Inch) 8 Weight (Kg) 2234 DimensionLxWxH (mm) 2265 2000 5681 Customization Available in varying sizes and lengths, accommodating any volume of fluid with high concentrations of gas. Flare Igniter Flare Igniter is used for connecting the gas discharge line of Mud Gas Separator, which fire the dangerous gas from the drilling mud like H2S.H-Screening Flare Igniters is electrical power charged. The upper part of the flare ignition system is stainless steel, and it is designed for rain proof in the oilfield. The major components for the electrics are from SIEMENS or Schneider. H-Screening flare device is remote controlled. As a matured product it has been extensively used in petroleum drilling engineering. H-Screening flare ignition devices can be put in the moment of spray, timely, accurate location spray pipe from the set off export toxic flammable gas, eliminate gas pollution to the environment and human and animal damage. It optimises HSE performance and available in common power supply configurations to meet all applicable global electrical standards. Model YD200A Main body Diameter (Inch) 8 Charging Power (V) 100V-240V 50/60Hz Ignition Voltage (Kv) 16 Ignition Media LNG Weight (Kg) 520 Dimension LxWxH (mm) 650x1231x3210 Features Remote controlled Environmental friendly Easy and simple operation Service Value 12
Centrifugal pump Centrifugal pump is designed and engineered to handle abrasive, viscous and corrosive drilling fluids or industrial slurry applications. H-Screening supplies a range of standard oilfield and drilling industry centrifugal pump packages. Special abrasion and corrosion resistant pumps are available. Model Flow Lift Motor Speed Impeller Weight Dimension (m³/h) gpm m Kw HP rpm Inch Kg mm SB8 6-14J 320 1408 35 75 100 1450 @ 50Hz 14 1096 1968x650x1017 SB8 6-12J 320 1408 35 75 100 1750 @ 60Hz 12 1096 1968x650x1017 SB8 6-13J 272 1200 35 55 75 1450 @ 50Hz 13 987 1894x650x957 SB8 6-11J 272 1200 35 55 75 1750 @ 60Hz 11 987 1894x650x957 SB6 5-13J 200 880 35 45 60 1450 @ 50Hz 13 786 1811x558x858 SB6 5-10J 200 880 35 45 60 1750 @ 60Hz 10 786 1811x558x858 SB6 5-12J 150 660 30 37 50 1450 @ 50Hz 12 771 1786x558x858 SB6 5-9.5J 150 660 30 37 50 1750 @ 60Hz 9.5 771 1786x558x858 SB5 4-13J 120 528 35 30 40 1450 @ 50Hz 13 696 1696x568x805 SB5 4-11J 120 528 35 30 40 1750 @ 60Hz 11 696 1696x568x805 SB5 4-12J 90 400 30 22 30 1450 @ 50Hz 12 583 1648x568x800 SB5 4-10J 90 400 30 22 30 1750 @ 60Hz 10 583 1648x568x800 SB4 3-13J 65 286 35 18.5 25 1450 @ 50Hz 13 561 1595x505x800 SB4 3-12J 65 286 35 18.5 25 1750 @ 60Hz 12 561 1595x505x800 SB4 3-12J 42 552 28 15 20 1450 @ 50Hz 12 482 1550x505x755 SB4 3-10J 42 552 28 15 20 1750 @ 60Hz 10 482 1550x505x755 SB4 3-11J 45 198 25 11 15 1450 @ 50Hz 11 464 1510x505x755 SB4 3-9.5J 45 198 25 11 15 1750 @ 60Hz 9.5 464 1510x505x755 Jet mud mixer Jet mud mixer is used to change the drilling fluid or mud density, viscosity by adding and mixing bentonite ect. additives. Connected by manifold valve, jet mud mixer is composed of centrifugal pump, jet mud hopper and mixer. Model Flow (m³/h) Pressure (Mpa) Motor (Kw) Inlet (Inch) Outlet (Inch) Weight (Kg) Dimension LxWxH(mm) SL45-750 320 0.25-0.4 75(100HP) 8 6 1785 2200x1840x1150 SL45-550 272 0.25-0.4 55(75HP) 8 6 1675 2200x1840x1100 SL35-450 200 0.25-0.4 45(60HP) 6 6 1475 2200x1840x1135 SL35-370 150 0.25-0.4 37(50HP) 6 6 1460 2200x1840x1135 SL35-300 120 0.25-0.4 30(40HP) 5 6 1380 2200x1840x1100 SL25-220 90 0.25-0.4 22(30HP) 5 4 1167 1850x1540x1000 SL25-185 65 0.25-0.4 18.5(25HP) 4 4 1147 1850x1540x1030 SL20-150 55 0.25-0.4 15(20HP) 4 4 970 1850x1540x1030 SL20-110 45 0.25-0.4 11(15HP) 4 4 950 1850x1540x1030 13 Service Value
H -SCREENING SEPARATION www.h-screening.com Shear pump Shear pump provides users with new equipment for quick preparation and handling of the mud, to meet user requirements for the preparation of high-performance mud. Under the intense competition in the drilling market, greatly reducing the mud preparation time, undoubtedly will bring enterprises good economic benefits. H-Screening shear pump is specially used to shear polymer and clay. It has been proved to be efficient equipment.in mud system, polymers and clays should be sufficiently sheared and then flow into tank system thus maintain or improve drilling fluid property. It can reduce drilling fluid shearing ratio speed, improve gel strength. Model JQB6x5-550 JQB6x5-370 Flow(m³/h) 155 95 Lift(M) 32 24 Motor(Kw) 55 37 Speed(RPM) 2280 1900 Weight(Kg) 965 805 DimensionLxWxH(mm) 1327x970x870 1300x970x800 Features High speed mixing and shearing Jet shearing The shaft seal is more reliable Submersible Slurry Pump Submersible slurry pump is with structure of vertical single stage and single suction system overhung centrifugal pump, it is made of abrasion-resistant alloy, it can transfer medium with high concentration particle. The normal submersible length is 1.3m/1.5m,customized length is available. There is no bearing and Gland Seal between impeller and pump body, so the slurry pump is maintenance-free and high temperature resistance, the slurry pump is the ideal centrifugal pump for feeding to decanter centrifuge, and feeding from mud pit for to the shale shakers on the mud system, it can also be used as feeding pump for desander and desilter. Model Flow (m³/h) Lift (m) Motor (Kw) Outlet (Inch) Weight (Kg) Dimension LxWxH(mm) 50YZ20-18 30 10 4 2 370 2620 500 720 50YZ40-10 40 10 5.5 2 600 2700 500 700 80YZ50-20 60 18 7.5 3 610 2650 500 700 80YZ80-20 80 20 11 3 718 2750 580 730 100YZ100-30A 110 24 18.5 4 840 2900 600 900 100YZ100-30 120 28 22 4 880 2950 600 900 100YZ160-38B 164 26 30 4 1300 3100 750 900 150YZ250-40B 240 24 37 6 1420 3160 700 1130 150YZ250-40A 270 30 45 6 1510 3190 700 1130 Service Value 14
vertical cuttings dryer The vertical cuttings dryer is aimed to reduce the liquid content of drill cuttings which is safe to discharge to the environment or as preparation for bio-remediation. The typical discharge criteria is expressed as Oil on Cuttings (OOC) or Retained Oil on Cuttings (ROC). The criteria may be set at a local/national level by economical or legislative requirements. By using the cuttings drying system, the drilling cuttings disposal cost will dramatically reduced. Model SG930 SG930-VFD General Feed Capacity 30-50 (m³/h) 30-50 (m³/h) G Force 400 G s (max) 400 G s (max) Screen Basket Diameter (max) 930 mm 930 mm Screen Opening 0.25-0.5 mm 0.25-0.5 mm Rotation Speed 900 rpm 0-900 rpm Air Knife Input Pressure 0.69 Mpa 0.69 Mpa Air Knife Input Capacity 1.8 m³/m 1.8 m³/m Electrical Main Motor Power 55 Kw 55 Kw Oil Pump Power 0.55 Kw 0.55 Kw Flushing Pump Power 3 Kw 3 Kw Explosion-proof Marking ExdIIBt4/IECEX/A-TEX ExdIIBt4/IECEX/A-TEX Screw conveyor LX screw conveyor is commonly used for transferring the drill cuttings off the solids control equipment to cuttings dryer. The unit is assembled with 12-inch-long segments, which allow the wearing segment to be replaced by the new one instead of the complete auger. The length and diameter is customizable according to the site layout. Model Screw Dia (Inch) Screw Length (Ft) Capacity (Ton/Hour) Motor (Kw) Speed (RPM) Weight (Kg) Dimension LxWxH(mm) LX12-24 12 24 20 5.5 60 1426 9150 450 600 LX12-36 12 36 20 7.5 60 1855 12950 450 600 LX12-48 12 48 20 11 60 2318 16750 450 600 LX14-24 14 24 30 7.5 60 1515 9200 485 650 LX14-36 14 36 30 11 60 2028 13000 485 650 LX14-48 14 48 30 15 60 2549 16800 485 650 LX16-24 16 24 45 11 60 1668 9200 545 680 LX16-36 16 36 45 15 60 2269 13050 545 680 LX16-48 16 48 45 18.5 60 3344 16950 545 680 15 Service Value
H -SCREENING SEPARATION www.h-screening.com Mud cleaning & recycling system Mini mud system is configured as per different jobsite requirement. It combines several fluid treatment functions: mud cleaning & recycling, mud storage, mud mixing and agitating. Phase Solid Liquid Separation Equipment Cut Point 1 phase shale shaker 100 microns 2 phases shale shaker+desander 60 microns 2 phases shale shaker+desilter 30 microns 3 phases shale shaker+desander+desilter 20 microns 4 phases shale shaker+desander+desilter+middle Speed Decanter 5-7 microns 4 phases shale shaker+desander+desilter+high Speed Decanter 2-5 microns Self-Contained Mud Recyling Unit The self-contained mud recycling units are preferred in most trenchless construction, TBM and piling applications. It features in compact structure, small footprint and user-friendly operation. It is normally configured with shale shaker, desander and/or desilter. Model Capacity Phases Tank Volume Power Weight Dimension (mm) MS-200G 50 m³/h (200gpm) 2 5m³ 25kW 5.5t L4000xW2285xH2632 MS-350G 80 m³/h (350gpm) 2 9.5m³ 54kW 9.5t L6000xW2350xH3310 MS-500B 120 m³/h (500gpm) 2 9.5m³ 84kW 10t L6000xW2350xH3310 MS-500G 120 m³/h (500gpm) 3 15.5m³ 125kW 16.5t L10000xW2418xH3442 MS-500GL 120 m³/h (500gpm) 3 24.5m³ 134kW 18.5t L12192xW2582xH3442 Benefits 1. 80-90% clean mud return 2. Save 40-50% bentonite 3. Cut point of return mud down to 60 microns, and 30 microns after desilter 4. Especially Important for water-deficient area 5. Reduce waste mud disposal volume, leave less impact to the environment Service Value 16
Flow chat of mini mud system drilling rig dirty mud solids control solids discharge mud conditioning cleaned mud mud mixer fresh mud clean water waste liquid treatment solids discharge Introduction The mini mud system can efficiently remove the undesired solid particles, improve the use of recycled water, reduce fresh mud mixing, save operation and construction cost. The system is compact and modular designed. If work with waste liquid treatment unit, it can achieve safe discharge to the environment. 17 Service Value
Solids control H -SCREENING SEPARATION frontlines technology limited Tel: +86-010-60846190 Fax: +86-010-60846190 Email: sales@h-screening.com web: www.h-screening.com Add: S. Daheng Tech Building 5/F, No. 3 Suzhou Street, Haidian, Beijing, China @ 2015 hi technology Group. All rights reserved.