English FF-SYZPF Post for Honeywell Safety Light Curtains Installation Instructions IMPROPER INSTALLATION Consult with US and/or European safety agencies and their requirements when designing a machine control link, interface and all control elements that affect safety. Strictly adhere to all installation instructions. Failure to comply with these instructions could result in death or serious injury. 2000-2003 Honeywell International Inc. All rights reserved. 2 107068-12 EN FR26 GLO 903 Printed in France
Table of contents 1 PRODUCT DESCRIPTION 1 2 FF-SYZPF POST FOR HONEYWELL SAFETY LIGHT CURTAINS 2 3 FF-SYZPFM POST WITH PLAIN MIRROR 4 4 FF-SYZPF POST WITH INDIVIDUAL MIRRORS 6 5 ALIGNMENT INSTRUCTIONS 8 5.1 Alignment and installation of FF-SYZPF posts... 8 6 ORDERING INFORMATION 14 6.1 FF-SYZPF Post... 14 6.1.1 FF-SYZPF post for Safety Light Curtains 14 6.1.2 FF-SYZPFM post with Plain Mirror 14 6.1.3 FF-SYZPF post with Individual Mirrors 14 6.1.4 Spare parts for FF-SYZPF post 15 6.2 Alignment aid... 15 7 WARRANTY INFORMATION 16 7.1 Warranty and Remedy... 16 7.2 Sales and Service... 16 107068-12 EN FR26 GLO 903 Printed in France
1 - Product description The FF-SYZPF posts are designed for perimeter protection of dangerous areas when used together with the Honeywell safety light curtains. In this way, perimeter protections with different shapes can be realised cost-effectively (straight, L- shape, U-shape or 360 ) using one emitter and receiver only. Figure 1-1 U-shape perimeter protection using mirror posts and two posts for FF-SYA light curtains The FF-SYZPF posts exist in three versions. However, the same housing is used for all versions. FF-SYZPF: basic post to install a Honeywell safety light curtain emitter or receiver inside. FF-SYZPF : post with individual mirrors to be used with access detection systems. FF-SYZPFM : post with plain mirrors to be used with safety light curtains for limb detection such as finger, hand or leg. Mirrors in mirror posts are pre-mounted and pre-aligned in our factory. Broken mirrors can be easily exchanged on site. The mirror posts are available with mirrors reducing the scanning range by 10 % or 25 %. The Honeywell safety light curtains and the mirrors are mounted inside the post via a T-slot mounting system. The posts provide two T-slots on each straight panel offering the possibility to support additional sensors (i.e. muting sensors). Additional stacking beacons (incl. i.e. a muting lamp) can be easily installed on the plastic top plate of the post. There is a cable exit hole on the base plate for the cable of the light curtain and the cable supplying the stacking beacon. FSYZ3 POST DAMAGE BY FORKLIFT TRUCKS Install additional mechanical protection around the FF-SYZPF posts to avoid damage by forklift trucks. Failure to comply with these instructions may result in product damage. 107068-12 EN FR26 GLO 903 Printed in France 1
2 - FF-SYZPF Post for Honeywell Safety Light Curtains The installation of the Honeywell safety light curtains is to be done via a T-slot mounting system using the recommended brackets (see Table 1 in Chapter 2) and eight T-shape mounting bolts (delivered with the FF-SYZPF posts). The light curtains can be mounted in two different positions inside the post. The following safety light curtain models can be installed inside the FF-SYZPF post, offering additional protection to the safety light curtain. Use of straight connectors is necessary when installing the safety light curtain on the FF-SYZPF fixed floor mounting post (See product datasheet). Table 1 FF-SY 14/30/50 or 60 series (Finger/hand /arm detection) Yellow RAL 1021 models FF-SY 234 Series (body detection) Yellow RAL 1021 models FF-SY 14/30/50 or 60 series (Finger/hand /arm detection) anodized gold colour models FF-SY 14032 to 096 FF-SY 02 to 04 FF-SY 14032 to 096 FF-SYZPF FF-SY 30032 to 096 FF-SY 60032 to 096 FF-SY 02 to 04 FF-SY 30032 to 096 FF-SY 60032 to 096 FF-SY 02 to 04 Recommended FF-SYZ001001 straight FF-SYZ001001 straight FF-SYZ634178 bracket kits brackets (delivered with the brackets (delivered with the (delivered with the safety safety light curtain) safety light curtain) light curtain) Front cover Not Available FF-SYZ630184-2 (2-beam) Not Available FF-SYZ630184-3 (3-beam) FF-SYZ630184-4 (4-beam) Mounting top view Straight bracket M4-T shape mounting bolt M4-T shape mounting bolt FF-SG18/30 series / FF-SLG18/30 series (Finger & hand detection) FF-SLG234 series (body detection) FF-SG18031 to 070 - FF-SG30031 to 109 FF-SLG02 to 04 FF-SYZPF FF-SLG18031 to 070 - FF-SLG30031 to 109 Recommended bracket kits FF-SGZ001002 (to be ordered separately) FF-SLGZ634178 (to be ordered separately) Front cover Not Available FF-SYZ630184-2 (2-beam) FF-SYZ630184-3 (3-beam) FF-SYZ630184-4 (4-beam) Mounting top view FSYZ2 FF-SY 234 Series (body detection) anodized gold colour models FF-SY 02 to 04 FF-SYZ634178 (delivered with the safety light curtain) FF-SYZ630184-2 (2-beam) FF-SYZ630184-3 (3-beam) FF-SYZ630184-4 (4-beam) FSYZ1 FF-SG2001002 bracket kit M6 T-shape mounting bolt M5 T-shape bolt FF-SLGZ634128 bracket M6 bolt Note: the light curtain is not included when ordering the FF-SYZPF post. FSYZPF_a FSYZPF_b 2 107068-12 EN FR26 GLO 903 Printed in France
Figure 2-1 Dimensions of FF-SYZPF Post for FF-SYA Light curtains (mm/in) 132 / 5.20 132 / 5.20 R 6,5 / 0.26 90 / 3.55 64 / 2.52 64 / 2.52 19 / 0.75 Ø 64 / 2.52 12 / 0.47 ø M10 / 0.39 R 103 / 4.04 R 6,5 / 0.26 R 6,5 / 0.26 64 / 2.52 181 / 7.13 66 / 2.60 14,6 / 0.57 175 / 6.89 30,2 / 1.18 15 / 0.59 30,2 / 1.18 175 / 6.89 1301 / 51.25 14,6 / 0.57 FSYA60 175 / 6.89 FSYA96 107068-12 EN FR26 GLO 903 Printed in France 3
3 - FF-SYZPFM Post with Plain Mirror The FF-SYZPFM post with plain mirrors is designed to be used with light curtains for point-of-operation protection (finger, hand or leg detection). Figure 3-2 Dimensions of post (mm/in) 177 / 6.97 Figure 3-3 Dimensions of plain mirror (mm/in) 33 / 1.32 130 / 5.12 100 / 3.94 100 / 3.94 106 / 4.18 74 / 2.9 69 / 2.72 181 / 7.13 1300 / 51.22 Plain mirror 15 / 0.59 205 / 8.08 1168 / 45.98 106 / 4.17 FSYZPF98 1168 / 45.98 ø7 / 0.28 16 / 0.63 15 / 0.59 6 / 0.24 FSYZPF97 64 / 2.52 64 / 2.52 R 6,5 / 0.26 R 102,5 / 4.04 19 / 0.75 R 6,5 / 0.26 ø 12 / 0.47 ø M10 / 0.39 64 / 2.52 181 / 7.13 64 / 2.52 90 / 3.55 66 / 2.60 R 6,5 / 0.26 175 / 6.89 FSYZ99 4 107068-12 EN FR26 GLO 903 Printed in France
The FF-SYZPFM post is available with two different deflection mirrors (10% or 25% reduction of scanning distance) and is compatible with the following light curtains: Part Listings Description Suitable light curtain Weight (kg/lbs) FF-SYZPFM01 Floorstanding post with 1 plain mirror (10 % of loss) Point of operation: FF-SY 032 to 096 FF-SYZPFM11 Floorstanding post with 1 plain mirror (25 % of loss) FF-SG 031 to 109 FF-SLG 031 to 109 Access detection: FF-SY 02 to 04 FF-SLG02 to 04 11,1 / 24.4 Scanning ranges with FF-SYZPFM01 post with plain mirror (10% loss per mirror) Without any mirror With 1 mirror With 2 mirrors With 3 mirrors Meters Feet Meters Feet Meters Feet Meters Feet FF-SY 14 6,0 19.7 5,4 17.8 4,9 16 4,4 14.4 FF-SY 30/50/60 20,0 65.7 18,0 59.1 16,2 53.2 14,6 47.9 FF-SY 02 to 04 80,0 262.5 72,0 236.3 64,8 212.6 58,3 191.4 FF-SG18/30 3,5 11.5 3,2 10.4 2,8 9.4 2,6 8.4 FF-SLG18/30 4,0 13.2 3,6 11.9 3,2 10.7 2,9 9.6 FF-SLG02 to 04 45,0 147.7 40,5 132,9 36,5 119.6 32,8 107.7 Scanning ranges with FF-SYZPFM11 post with plain mirror (25% loss per mirror) Without any mirror With 1 mirror With 2 mirrors With 3 mirrors Meters Feet Meters Feet Meters Feet Meters Feet FF-SY 14 6,0 19.7 4,5 14.8 3,4 11.1 2,5 8,4 FF-SY 30/60/50 20,0 65.7 15,0 49.3 11,3 37 8,4 27.7 FF-SY 02 to 04 80,0 262.5 60,0 196.9 45,0 147.7 33,8 110.8 FF-SG18/30 3,5 11.5 2,6 8.7 2,0 6,5 1,5 4.9 FF-SLG18/30 4,0 13.2 3,0 9.9 2,3 7,4 1,7 5.6 FF-SLG02 to 04 45,0 147.7 33,8 110,8 25,3 83,1 19,0 62.3 107068-12 EN FR26 GLO 903 Printed in France 5
4 - FF-SYZPF Post with Individual Mirrors The FF-SYZPF posts with individual mirrors are designed to be used together with access detection systems. Posts with 2, 3 or 4 mirrors with 10% or 25% of scanning range reduction are available. BEAM HEIGHTS Individual mirrors are pre-mounted and pre-aligned at beam heights per EN 999 in our factory. If different standards are applicable in your country, the height of the individual mirrors can be modified using a T-slot mounting system. The front cover would need to be removed if beam heights are different from those specified by EN 999. Figure 4-1 Dimensions of post D 100 / 3.94 C 122 / 4.81 B A 177 / 6.97 205 / 8.08 Individual mirror 1300 / 51.22 120 / 4.72 15 / 0.59 181 / 7.13 132 / 5.2 120 / 4.72 28 / 1.1 33 / 1.3 69 / 2.72 Figure 4-2 Dimensions of individual mirror 15 / 0.59 150 / 120 / 5.91 4.73 16 / 0.63 64 / 2.52 64 / 2.52 Front cover FSYA100 74 / 2.9 106 / 2.9 ø 7 / 0.28 6 / 0.24 FSYA101 R 6,5 / 0.26 R 102,5 / 4.04 19 / 0.75 R 6,5 / 0.26 ø 12 / 0.47 ø M10 / 0.39 64 / 2.52 181 / 7.13 64 / 2.52 90 / 3.55 66 / 2.60 R 6,5 / 0.26 175 / 6.89 FSYA99 6 107068-12 EN FR26 GLO 903 Printed in France
Part Listings FF-SYZPF 2 FF-SYZPF12 FF-SYZPF 3 FF-SYZPF13 FF-SYZPF 4 FF-SYZPF14 Suitable multibeam system FF-SY 02500 FF-SLG02500 FF-SY 03400 FF-SLG03400 FF-SY 04300 FF-SLG04300 Beam heights above the reference plane per EN 999 mm ( A / B / C/ D) in (A / B / C/ D) Weight (kg/lbs) 400 / 900 15.76 / 35.46 9,7 / 21.4 300 / 700 / 1100 11.82 / 27.58 / 43.34 10 / 22.1 300 / 600 / 900 / 1200 11.82 / 23.64 / 35.46 / 47.28 10,2 / 22.5 Scanning ranges with FF-SYZPF0 post with plain mirror (10% loss per mirror) Without any mirror With 1 mirror With 2 mirrors With 3 mirrors Meters Feet Meters Feet Meters Feet Meters Feet FF-SY 02 to 04 80,0 262.5 72,0 236.3 64,8 212.6 58,3 191.4 FF-SLG02 to 04 45,0 147.7 40,5 132.9 36,5 119.6 32,8 107.7 Scanning ranges with FF-SYZPFM1 post with plain mirror (25% loss per mirror) Without any mirror With 1 mirror With 2 mirrors With 3 mirrors Meters Feet Meters Feet Meters Feet Meters Feet FF-SY 02 to 04 80,0 262.5 60,0 196.9 45,0 147.7 33,8 110,8 FF-SLG02 to 04 45,0 147.7 33,8 110.8 25,3 83.1 19,0 62.3 107068-12 EN FR26 GLO 903 Printed in France 7
5 - Alignment Instructions This chapter contains information about installing and aligning the FF-SYZPF posts using a FF-SY safety light curtain. Proceed similarly with a FF-SLG access detection system using the FF-SXZLAT laser alignment tool. The use of the FF-SPZLASER laser pen with its FF-SYZ604795 adapter for FF-SYA light curtains is recommended for an easy and fast alignment of light curtain posts and mirror posts, especially if the scanning distance is greater than 10 meters/324 feet. The laser adapter is designed to be easily clipped on the housing of the FF-SYA without any additional electrical connections. However, alignment without the laser pen alignment aid is also possible. Figure 5-1 FF-SYZ604795 laser pen adapter and FF-SPZLASER laser pen for FF-SYA Series 5.1 Alignment and installation of FF-SYZPF posts Kitlaserflash.jpg Figure 5-2 Alignment using FF-SPZLASER laser pen and the FF-SYZ604795 laser pen adapter for FF-SYA The following instructions explain how to align and install the FF-SYZPF posts with the FF-SYA emitter/receiver and the FF-SYZPF post(s) with mirrors in perimeter guarding applications. Alignment.jpg FSYZ4 Figure 5-3 U-shape perimeter protection using two mirror posts and two posts for FF-SYA light curtains 8 107068-12 EN FR26 GLO 903 Printed in France
1. Choose the correct location for the FF-SYZPF posts according to the calculated safety distance to the danger zone. IMPROPER INSTALLATION OF FF-SYA SERIES LIGHT CURTAIN Install FF-SYA Light Curtains in accordance with the safety distances following the applicable local safety regulations (OSHA, ANSI, European standards). See also the Installation Manual of the FF-SYA series. Allow entry into protected area by interruption of sensing field or other safeguarding device only. Failure to comply with these instructions could result in death or serious injury. 2. Install the barriers inside the FF-SYZPF post using the standard mounting brackets of the FF-SYA. Screw slightly to allow vertical adjustments of the barrier. Supply the emitter and the receiver with the correct power. 3. Prealign the FF-SYZPF posts roughly using one of the following methods: 1 st method: Draw a line on the ground to visualise the infrared beam path between the posts. Place the centre of each gauge on each end of this line and adjust the orientation of the gauge representing the column base plates according to this line. Figure 5-4 Positioning of the post using a straight line FSYZ7 Figure 5-5 Drilling gauge Cable exit slot Swivel hole 2 nd method: Make a visual alignment of the beam path using the image of the mirror(s): Example: U-shape perimeter guarding application (one post each for receiver and emitter, two mirror posts): Adjust the four posts until the image of the next post can be seen in the mirror of the previous post. Fixing hole Adjustment screw FSYZ4 FSYZ6 Visualcontrol.jpg Figure 5-6 U-shape perimeter protection using two mirror posts and two posts for FF-SYA light curtains Figure 5-7 Pre-alignment of posts using visual control 107068-12 EN FR26 GLO 903 Printed in France 9
4. Drill the ø 12 mm hole indicated on the centre of each gauge and install the swivel (included on delivery of posts) for each column. Drill the 3 fixing holes (ø12 mm/0.47 in) at each corner of the base plate. Place each post on its swivel and roughly adjust their orientation. 5. Each post is delivered with 3 wedges and M10 screws that are used to adjust the columns vertically. Place these wedges beyond the M10 adjustment screws. 6. Install fixing screws (not included on delivery of posts) and screw slightly. 7. Use the spirit level located at the bottom of each post to adjust each column precisely to the vertical. After the adjustment, all posts must be parallel to each other. M 10 adjustment screw Adjusting wedge Figure 5-8 Adjusting wedges Adjwedge.jpg Figure 5-9 Integrated spirit level Spirit level 8. After adjusting the columns vertically, make the optical alignment of the safety light curtains as well as the mirror posts. The laser alignment kit should be used to ease these adjustments. 9. Clip the laser adapter above an optical lens of the receiver that will be used as reference point (i.e. the first lens from the top). Tighten the screw of the laser adapter. Switch on the laser pen and slide it inside the tube. EYE EXPOSURE TO LASER LIGHT Avoid direct eye exposure to the laserlight of the FF-SPZLASER laser pen. It complies with laser Class IIa per the European standard EN 60825 and US standard US 21 CFR 1040. Failure to comply with these instructions could result in eye injury. Spirit level.jpg LASER PEN DAMAGE Ensure that the laser pen inside the mechanical adapter is well blocked, to avoid it falling down. Failure to comply with these instructions may result in product damage. 10 107068-12 EN FR26 GLO 903 Printed in France
Figure 5-10 Alignment using FF-SPZLASER laser pen and the FF-SYZ604795 laser pen adapter for FF-SYA 10. Adjust the receiver post in relation to the first mirror post by pivoting horizontally and vertically. The laser spot must hit the middle of the mirror. Note: visualise the red spot in the mirror by using a blank sheet as a target. Spot of laser pen Blank sheet Figure 5-11 Visualisation of the laser spot using a blank sheet Laserspot.jpg Laserpenadapter.jpg 11. Pivot the first mirror post in order to visualise the red spot in the next mirror post etc. BEAM HEIGHTS Individual mirrors are pre-mounted and pre-aligned at beam heights per EN 999 in our factory. If different standards are applicable in your country, the height of the individual mirrors can be modified using a T-slot mounting system. The front cover would need to be removed if beam heights are different from those specified by EN 999. 107068-12 EN FR26 GLO 903 Printed in France 11
X Figure 5-12 Position and alignment of the mirrors do not need to be changed if the beam heights per EN 999 standard are applicable in your country. 12. Adjust the last mirror post and the emitter post in such a way that the red laserspot appears approximately in the area (± 50 mm/1.97 in) of the reference lens of the emitter (i.e. the first lens from the top). Spot of laser pen X Mirrorpost.jpg Laserpenspot;jpg Figure 5-13 Position of laser pen spot at perfect post alignment 12 107068-12 EN FR26 GLO 903 Printed in France
13. Repeat steps 7 to 10 in the opposite way with the laser adapter clipped on the emitter. 14. Screw all the M4 screws of the emitter s and the receiver s mounting brackets tight. Fix the mirror posts on the ground whilst checking the optical alignment (mounting screws are not included on delivery). 15. Check the optical alignment of the emitter and the receiver using the yellow alignment LED and the output status LED (red and green LED) on the receiver (for further information, refer to the Installation Manual of the FF-SYA Series ). Figure 5-14 LED indicator status (receiver of FF-SYA light curtain) after optimal alignment Output status LED (green): Lit on. Alignment LED (yellow): Lit off. Led.jpg 107068-12 EN FR26 GLO 903 Printed in France 13
6 - Ordering Information 6.1 FF-SYZPF Post 6.1.1 FF-SYZPF post for Safety Light Curtains Part Listings FF-SYZPF Description Post for the installation of the following safety curtains: (The light curtain is not included when ordering the FF-SYZPF listing). 6.1.2 FF-SYZPFM post with Plain Mirror FSYZ12 Part Listings FF-SYZPM01 FF-SYZPM11 6.1.3 FF-SYZPF post with Individual Mirrors Description Floorstanding post with 1 plain mirror (10% of loss) Floorstanding post with 1 plain mirror (25% of loss) Part Listings (*) Description FF-SYZPF02 Floorstanding post with 2 individual mirrors for use with a 2-beam FF-SYZPF12 system FF-SYZPF03 Floorstanding post with 3 individual mirrors for use with a 3-beam FF-SYZPF13 system FF-SYZPF04 Floorstanding post with 4 individual mirrors for use with a 4-beam FF-SYZPF14 system (*) FF-SYZPF0 : 10% loss per mirror FF-SYZPF1 : 25% loss per mirror FSYZ5 14 107068-12 EN FR26 GLO 903 Printed in France
6.1.4 Spare parts for FF-SYZPF post Part Listings Description FF-SYZ603273 Top plate for FF-SYZPF post FF-SYZ630184-2 Front Cover for FF-SYZPF post, 2 beams FF-SYZ630184-3 Front Cover for FF-SYZPF post, 3 beams FF-SYZ630184-4 Front Cover for FF-SYZPF post, 4 beams FF-SYZ680149-1 Individual mirror for FF-SYZPF0, 10% FF-SYZ680150-1 Individual mirror for FF-SYZPF1, 25% FF-SYZ680149-4 Plain mirror for FF-SYZPFM01, 10% FF-SYZ680150-4 Plain mirror for FF-SYZPFM11, 25% FF-SYZ816123 M6 T-Bolt mounting kit 6.2 Alignment aid Part Listings Description FF-SPZLASER Laser pen (to be used with the FF-SY light curtains). FF-SYZ604795 Mechanical adapter for FF-SPZLASER laser pen and FF-SY light curtains FSYZ8 FF-SXZLAT Laser alignment tool for FF-SLG02 to 04 access detection systems. Pointeur.jpg FSYZ9 107068-12 EN FR26 GLO 903 Printed in France 15
7 - Warranty Information 7.1 Warranty and Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during that period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is the Buyer s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. While we provide application assistance, personally, through our literature and the Honeywell website through our literature, it is up to the customer to determine the suitability of the product in the application. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. 7.2 Sales and Service Honeywell serves its customers through a world-wide network of sales offices and distributors. For application assistance, current specifications, pricing or the name of the nearest distributor, contact a nearby sales office or call: TELEPHONE + 61 (0) 2 9370 4500 Australia + 33 (0) 1 60 19 80 40 France + 49 (0) 69 8064 444 Germany + 34 91 313 61 00 Spain + 1-815-235-6847 International + 44 (0) 1698 481 481 UK + 1-800-537-6945 USA & Canada FAX + 61 (0) 2 9370 4525 Australia + 33 (0) 1 60 19 81 73 France + 49 (0) 69 8064 442 Germany + 34 91 313 61 29 Spain + 44 (0) 1698 481 676 UK + 1-815-235-6545 USA & Canada INTERNET http://www.honeywell.com/sensing/ info.sc@honeywell.com ISO 9001:2000 Characteristics and dimensions of equipment listed in this manual are for reference only and are subject to change without prior notice. REGISTERED MANAGEMENT SYSTEM 2000-2003 Honeywell International Inc. All rights reserved. Certificate No. CC1816-025033 Honeywell 21 Chemin du Vieux Chêne 38243 Meylan Cedex, France 16 107068-12 EN FR26 GLO 903 Printed in France