AEROVOLTAIC GSE PAC SYSTEM GSE PAC SYSTEM INSTALLATION MANUAL Non-contractual photos www.gsepacsystem.com
Contents Kit contents... 3 Installation recommendations... 4-6 Vent location recommendations... 7 Installation sequence... 8-22 Configuration and settings... 23-24 Guarantee and user manual... 25 Annex... 26-30 Kit parts list... 31 2
Kit contents HP control unit ATU control unit GSE Air Collector plate Portrait / landscape, Ø 75 mm HP / ATU Y GSE Pac System delta collector coupling 12x Ø 75 mm / Ø 200 mm HP / ATU delta coupling 3-way delta coupling Delta fire coupling (optional) Straight or angled connection, Ø 75 mm Clamp M 4.8 x 25 screw O-rings Under-panel temperature sensor (5 m) Red / black plastic roof cap, Ø 200 mm Wireless ambience unit Air vent, Ø 125 mm / Ø 160 mm Duct insulator, Ø 75 mm Insulated air duct, Ø 125 mm / 160 mm / 200 mm Ringed duct, Ø 75 mm Control cable for HP and ATU delta couplings (2x) Bus cable (coupling for the HP and ATU control units) Feeder for the HP and ATU control units Control cable for fans (2x) Cable for the delta fire coupling (if the fire is optional) Pressure valve Hydraulic connections (2x) Condensate discharge hose (10 m) (2x) Fire plug COMMISSIONING TOOLS Water loading case (pump + supply) Remote configuration screen Container of demineralised water (5 l) 3
Installation recommendations Check that there is a GSE PAC SYSTEM access panel, or install one if necessary for future interventions such as filter replacement and heat pump maintenance. 1 It is essential that you connect the condensate discharge solution for the two HP and ATU control units to the outside in the intended location between a GSE AIR COLLECTOR plate and a panel at the base of the preferred photovoltaic array.! Check that the hoses are not clogged or bent to avoid damaging the control unit condensate pumps. 2 Be sure to transport and handle the HP control unit in the flattest way possible to ensure maximum avoidance of refrigerant fluid migration or damage to the pressurised gas circuit integrated within the control unit. 3 The two control units must be suspended to avoid any vibration-related noise. 4 Install the control units flat! Use a spirit level to ensure that any incline does not exceed 3. 5 The pressure valve must be placed on the left hydraulic connection (hydraulic connection A) of the highest control unit if the control units are not positioned at the same height.! Do not forget to position the supplied gasket between the pressure valve and the hydraulic connection. 4
Installation recommendations 6 When the hydraulic circuit is immersed in water, ensure that the black arrow reaches 2.5 bars of pressure on the pressure valve pressure gauge. 7 The grey drain valve must be opened on the pressure valve during water loading. 8 Leave the grey drain valve open during all tests (water flow and hot / cold test). Once all tests are complete, be sure to close the drain valve again to stop the circuit water from evaporating. 9 If you cannot reach the 400 l/h required during the water flow test (information visible on the remote screen) despite the grey drain valve being open, we recommend that you open the red safety valve to discharge the air and water, then load more water up to a pressure of 2.5 bars with the pump. 10 If the delta fire coupling option was not selected, be sure to connect the orange key on the side of each control unit to the fire port location. 5
Installation recommendations The GSE PAC SYSTEM is only compatible with the GSE INTEGRATION IN-ROOF SYSTEM plates. It is best to position the GSE AIR COLLECTOR plates when installing the panels. Ensure that the ducts meet the recommended maximum lengths: Vent 2 Vent 3 Between each panel and the delta collector coupling(s): Max. 5 metres HP control unit side: Between the CMV or the created return vents and the HP control unit: Max. 5 metres Vent 1 7m 7m 7m 7m Vent 4 ATU control unit side: Between the ATU control unit and the air vents: Max. 10 metres Between the return vents and the ATU control unit: Max. 10 metres Ensure that the ducts between the GSE AIR SYSTEM box and each of the air vents inside the house are kept at the same length. (See diagram >>>) THE DUCTS MUST ALL BE THE SAME LENGTH. DO NOT CUT THEM! 11 The under-panel temperature sensor must, under no circumstances, be in contact with the photovoltaic panel (glass and frame). It must imperatively be situated in the air flow.! An installation error will distort all data and jeopardise the system's correct operation. CUT PLANE OK 6
Vent location recommendations For concrete floors, it is best to install vents with a diameter of 125 mm. Install at least one return vent. Install the return vent(s) within a moderate temperature area which forms part of the heated / airconditioned space and which is away from windows or sources of sunlight (e.g. hall, entrance, living room). Examples of vent locations: 2 distribution + 2 return 4 distribution + 2 return Distribution Return N.B.: Check the undercut of the inside doors for optimum air distribution. 7
Installation sequence 1 PREPARE THE COLLECTOR DUCTS A/ Insulate the Ø 75 mm ducts between the panels and the GSE PAC SYSTEM well using the insulation supplied: + = Duct insulator, Ø 75 mm Ringed duct, Ø 75 mm Insulated duct, Ø 75 mm B/ Position the Ø 75 mm O-rings at the ends of the Ø 75 mm collector ducts: + = O-Ringe Ringed duct, Ø 75 mm O-rings Ringed duct, Ø 75 mm + O-rings 2 CONNECT THE COLLECTOR DUCTS TO THE GSE AIR COLLECTOR PLATES WITH THE STRAIGHT OR BENT CONNECTIONS + or Insulated collector ducts, Ø 75 mm 87 elbow Ø 75 mm, male / female (Converted attic installation) Straight connection, Ø 75 mm, male / female + or GSE Air Collector plate, portrait, Ø 75 mm GSE Air Collector plate, landscape, Ø 75 mm 8
Installation sequence 3 CONNECT THE COLLECTOR DUCTS TO THE DELTA COLLECTOR COUPLING(S) + Insulated collector ducts, Ø 75 mm GSE Air System delta collector coupling, 12x Ø 75 mm / Ø 160 mm 4 IF THE GSE PAC SYSTEM IS CONNECTED TO 12 PANELS OR MORE, CONNECT THE DELTA COLLECTOR COUPLINGS BETWEEN THEM USING A 3-WAY DELTA COUPLING AND A Ø 200 MM INSULATED AIR DUCT Y + + 3-way delta coupling Insulated air duct, Ø 200 mm Clamp Roof discharge Air vent Ø 160 mm ATU control unit HP control unit Air vent Ø 160 mm Ø200 mm CMV / attic return 9
Installation sequence 5 CONNECT THE LAST DELTA COUPLING TO THE PANEL SUPPLY INPUTS OF THE HP AND ATU DELTA COUPLINGS WITH THE Ø 200 MM INSULATED DUCT Y + 3-way delta coupling Insulated air duct, Ø 200 mm B + HP / ATU Ø200 mm Clamp HP / ATU delta coupling 6 CONNECT THE OUTPUT TO THE ATU / HP CONNECTIONS ON THE ATU AND HP DELTA COUPLINGS TO THE CONTROL UNITS RESPECTIVE HP / ATU INPUTS WITH THE Ø 200 MM INSULATED DUCT + HP / ATU + + HP + ATU control unit HP / ATU delta coupling Insulated air duct, Ø 200 mm Clamp Roof discharge Air vent Ø 160 mm ATU control unit HP control unit Air vent Ø 160 mm Ø200 mm CMV / attic return 10
Installation sequence 7 CONNECT THE HOME RETURN SUPPLY CONNECTION ON THE HP DELTA COUPLING TO THE RETURN VENT(S) IN THE HOUSE, USING THE Ø 200 MM INSULATED DUCT VIA A 3-WAY DELTA COUPLING HP / ATU + + HP / ATU delta coupling Insulated air duct, Ø 200 mm Clamp Air vent, Ø 125 mm / Ø 160 mm Roof discharge Air vent Ø 160 mm ATU control unit HP control unit Air vent Ø 160 mm Ø200 mm CMV / attic return 11
Installation sequence 8 CONNECT THE ATTIC / CMV SUPPLY INPUT ON THE HP DELTA COUPLING IN ONE OF THREE WAYS: A, B, C: Roof discharge Air vent Ø 125 mm Air vent Ø 125 mm ATU control unit Ø200 mm HP control unit Air vent Ø 125 mm Air vent Ø 125 mm Air vent Ø 125 mm Ø 160 CMV mm / attic CMV return / attic supply A) When installing the GSE PAC SYSTEM, it is recommended ATU to control connect unit the discharge solution of the home s CMV to the Attic CMV supply connection on the HP delta coupling provided for this purpose (VMC range selection: YES). This installation will enable the CMV air to be mixed with the air under the panels, in addition to ensuring the continuity of the Cooling function when the under-panel temperature exceeds 45 C. It will also enable Heating mode Return to work vent Ø with 160 an mmunder- panel temperature of 0 C. Air vent Ø 125 mm Ø200 mm HP control Ø 160 mm CMV / attic supply CMV / attic return B) If there is no CMV in the home, it is recommended to connect to two Ø 125 mm extraction vents or three Ø 80 mm vents created for this purpose in rooms such as the bathroom, toilet and kitchen (VMC range selection: NO).! C) Leave the Attic CMV supply connection open in the attic (VMC range selection: NO); this will not allow the heat pump in Cooling mode to work with under-panel temperatures exceeding 45 C. Furthermore, this configuration involves the disadvantage of untimely filter clogging. 12
Installation sequence 9 CONNECT THE HOME OUTPUT CONNECTION ON THE ATU CONTROL UNIT TO THE 3-WAY DELTA COUPLING(S) BASED ON THE CHOSEN CONFIGURATION (REFER TO ANNEX FOR THE DIFFERENT KITS) + + Y ATU control unit Insulated air duct, Ø 200 mm Clamp 3-way delta coupling Roof discharge Air vent Ø 125 mm Air vent Ø 125 mm ATU control unit Ø200 mm HP control unit Air vent Ø 125 mm Air vent Ø 125 mm CMV / attic return 10 POSITION THE AIR VENTS AND RETURN VENTS IN THE SELECTED ROOMS Air vent, Ø 125 mm / Ø 160 mm Installed air vent PREFERABLY INSTALL THE AIR VENTS IN SHARED ROOMS (LIVING ROOM, DINING ROOM, ETC.) AND IN HALLS. (REFER TO RECOMMENDATIONS ON P.4 6) 13
Installation sequence 11 THEN CONNECT THE 3-WAY DELTA COUPLING(S) TO THE AIR VENTS IN THE HOME WITH THE DUCT DIAMETER ADAPTED TO THE CHOSEN VENTS (Ø 125 MM OR 160 MM) Y + + + 3-way delta coupling Insulated air duct, Ø 200 mm Clamp Air vent, Ø 125 mm / Ø 160 mm 12 ENSURE THAT THE SYSTEM IS ACCESSIBLE VIA AN ACCESS PANEL TO ENABLE FILTER REPLACEMENT (ROUGHLY ONCE PER YEAR) AND SYSTEM MAINTENANCE 14
Installation sequence 13 POSITION THE ROOF CAP ON A PREFERRED FLAT THAT IS NOT USED BY THE PANELS AND IS IDEALLY AT THE TOP. Red / black plastic roof cap, Ø 200 mm CONNECT THE OUTPUT OF THE HP CONTROL UNIT TO THE ROOF CAP WITH THE Ø 200 MM INSULATED AIR DUCT + + HP control unit Red / black plastic roof cap, Ø 200 mm Insulated air duct, Ø 200 mm Roof discharge Air vent Ø 160 mm ATU control unit HP control unit Air vent Ø 160 mm Ø200 mm CMV / attic return 15
Installation sequence 14 CONNECT THE UNDER-PANEL SENSOR IN THE LOCATION PROVIDED ON THE ATU CONTROL UNIT HP control unit POSITION THE UNDER-PANEL TEMPERATURE SENSOR IN THE RECESS PROVIDED FOR THIS PURPOSE ON A GSE AIR COLLECTOR PANEL, PREFERABLY IN THE MIDDLE OF THE PHOTOVOLTAIC ARRAY + or Under-panel temperature sensor (5 m) GSE Air Collector plate, portrait, Ø 75 mm GSE Air Collector plate, landscape, Ø 75 mm To ensure that the measured underpanel temperature value is not distorted, the under-panel sensor must not touch the panel glass or frame. If the sensor touches the panel glass or frame and if it measures a value higher than the true value, the HP may not start up, despite the fact that the air behind it should normally allow this if, in fact, at a lower temperature. 16
Installation sequence 15 CONNECT THE PLC HOUSINGS: ONE AT THE LEVEL OF THE RJ45 SOCKET FOR THE ATU CONTROL UNIT, AND THE OTHER AT THE LEVEL OF THE CLIENT S INTERNET BOX ATU control unit Ethernet cable (RJ45) connected to the ATU control unit side of the GSE PAC SYSTEM. PLC housing Internet box The Internet network is sent through the electricity grid and can be retrieved through each Ethernet cable (RJ45) socket in the home connected to the Internet box Ethernet cable (RJ45) connected to the Internet box. NOTE: A power socket is integrated to the right of the ATU control unit strip to connect the PLC housing on the side of the GSE PAC SYSTEM. 16 SUPPLY THE CONTROL UNITS: 230 V + 16 A CURVE D CIRCUIT BREAKER Connection for the ATU control unit Connection for the HP control unit! The control units must be connected to a 230 V electricity supply. It will feed all of the two control units accessories at once (a specific connector is provided) Do not connect the power supply to the CMV! Do not connect the control units power supply until water loading of the heat pump is complete and the heat pump is perfectly sealed! 17
Installation sequence 17 POSITION THE WIRELESS AMBIENCE UNIT IN ONE OF THE PREFERRED ROOMS IN THE HOME, PREFERABLY ONE WHERE THERE IS AN AIR VENT AND ONE THAT IS FAR FROM ANY SOURCE OF HEAT-RELATED DISRUPTION Wireless ambience unit 18 SCREW THE PRESSURE VALVE ONTO THE HIGHEST HYDRAULIC CONNECTION ON THE LEFT OF THE CONTROL UNIT The pressure valve should be at the same level as the highest control unit if the control units are not quite at the same height. + =! A gasket (supplied) must be positioned between the pressure valve and the hydraulic connection A of the highest control unit. 18
Installation sequence 19 MAKE THE HYDRAULIC CONNECTIONS BETWEEN THE TWO CONTROL UNITS The hoses must be screwed onto each of the two connections of each ATU and HP control unit (blue on blue and red on red) with slip joint pliers A A B B HP control unit ATU control unit! Take care to hold each nut and hydraulic connection with the pliers to prevent twisting and pinching the hoses 20 CONNECT THE TWO CONTROL UNITS CONDENSATE DISCHARGE SOLUTION UNDER A GSE AIR COLLECTOR PLATE AT THE BOTTOM OF THE PHOTOVOLTAIC ARRAY SO THAT THEY DRAIN OFF ALONG THE PLATE AND INTO THE GUTTER + = HP + ATU control unit! The condensate discharge hose must pass at least 50 cm between the panel and the GSE AIR COLLECTOR plate. Check that the hoses are not clogged or bent. 19
Installation sequence 21 WATER LOADING OF THE HEAT PUMP HYDRAULIC CIRCUIT 1 Plug the water loading case into an electrical socket Water loading case (pump + supply) 2 Place the pump suction hose into a container of demineralised water SUCTION + + 3 Screw the pump outlet onto the pressure valve DISCHARGE + = 4 Open the valves on the pump and the pressure valve 5 Open the drain valve on the pressure valve 20
Installation sequence 6 Press the blue loading button to activate the pump and load the water until at least 2.5 BARS of pressure are reached on the pressure valve pressure gauge.! Leave the drain valve open during hydraulic circuit water loading 7 Close all the valves and disconnect the water loading case. 22 CONNECT THE FIRE DETECTION PORT A If you have chosen the fire detector option, connect the fire detection cable of each ATU and HP strip to the port of its respective delta coupling B If you have not chosen the delta coupling with fire detector option, leave the Fire Plug connected to the fire port of each ATU and HP strip. 21
Installation sequence 23 MAKE THE ELECTRICAL CONNECTIONS N.B.: Each electrical connection has a different port and allows you to eliminate any connection errors. A Connect the fan ports of the ATU and HP control units to their respective fan control units B Connect the delta coupling control ports of the ATU and HP control units to their respective delta couplings! Take care to connect the ATU control unit to the ATU delta coupling and the HP control unit to the HP delta coupling. C Connect the communication bus couplings between the ATU and HP control units Communication bus coupling HP control unit ATU control unit 22
Configuration and settings 24 CONNECT THE REMOTE SCREEN TO THE RJ11 PORT ON THE SIDE OF THE ATU CONTROL UNIT MANDATORY STEP ATU control unit Remote configuration screen A Checking the water flow Language: English Is the circuit in water pressurised at 2.5 bars? No Water flow test xxx.xx l/h Wait 10 mins. Enter Yes if the black arrow has indeed reached at least 2.5 bars of pressure Test passed Press OK The water circuit circulator starts up Press OK if the test was passed B Starting a test from the Test menu - The system will never launch if this test is not started and passed - Leave the drain valve open for the entire duration of the test. Test Language Home config. State of the I/Os Test mode: Start test: No Status: Test failed In the Test menu, press OK, set the value after Start to Yes. Then press OK. Test mode: Start test: Yes Status: HP heating Test mode: Start test: No Status: Test passed If Test failed, restart the test N.B.: The test is conducted as follows: HP heating (5 mins.) / stop (5 mins.) / HP cooling (5 mins.) 23
Configuration and settings C Configuration of the number of panels and the connection of the CMV in the Home config. menu Test Language Home config. State of the I/Os No. PV: CMV: No In the Home config. menu, press OK. Enter the number of panels connected to the GSE PAC SYSTEM, then press OK. If the CMV is connected to the Attic (+CMV) supply connection of the HP bypass delta coupling, select Yes after CMV, then press OK. Close the water drain valve once the water flow has been validated and the heating and cooling test has been passed! 25 NOTE THE SERIAL NUMBER OF THE REGULATOR LOCATED ON THE ATU CONTROL UNIT It starts with 011 and contains 12 digits 24
Guarantee and notice 26 COMPLETE THE GSE PAC SYSTEM GUARANTEE 27 DOCUMENT PROVIDED IN THE SUPPLIED KIT GIVE THE USER MANUAL TO THE CUSTOMER GSE PAC SYSTEM TM WARRANTY FORM Merci de nous retourner ce formulaire à l adresse ci-dessous, complété avec l aide de votre client, une fois votre installation GSE PAC System terminée. La prise en charge en garantie du système démarrera officiellement à réception du présent formulaire par nos services. GSE INTEGRATION - 155-159 rue du Dr Bauer. 93400 SAINT-OUEN - FRANCE - contact@gseintegration.com - www.gseintegration.com CLIENT INSTALLER Prénom : Raison sociale : Nom : Nom : Adresse : Adresse : AEROVOLTAIC GSE PAC SYSTEM USER MANUAL FOR THE GSE PAC SYSTEM AMBIENCE UNIT Code postal : Ville : Tél. : Email : Code postal : Ville : Tél. : Email : VOTRE INSTALLATION Date de mise en service : N de série : (sur le côté du régulateur) INSPECTION POINTS TO VALIDATE WHEN PUT INTO OPERATION AÉRAULIQUE Présence d une trappe d accès à la box GSE Air System Isolation des gaines (entre les panneaux et la box GSE Air System) Fixation des gaines sur piquage avec collier de serrage Conformité du schéma aéraulique Sonde de température branchée sous panneaux Suspension de la box GSE Air System Sonde de reprise branchée dans la vmc ou au plafond d une pièce Paramétrage du régulateur en fonction du nombre de panneaux raccordés RACCORDEMENT ÉLECTRIQUE Installation branchée sur disjoncteur indépendant Alimentation de la box GSE Air System au courant Fotos unverbindlich MISE EN SERVICE Test fonctionnement ventilation et insufflation (via écran déporté) Test fonctionnement du thermostat d ambiance et réglage Explication du fonctionnement à votre client Guide utilisateur fourni à votre client INFORMATIONS COMPLÉMENTAIRES Signature client : Signature installateur : Conformément aux dispositions de la loi informatique et liberté du 6 janvier 1978, le client dispose d un droit d accès, de rectification et d opposition sur les données personnelles qui le concernent et qu il peut exercer en envoyant un email à : contact@gseintegration.com ou par voie postale (voir adresse en haut du formulaire) www.gsepacsystem.com You must register your BOX to start its guarantee, even if you are not using the free remote monitoring service. THEN GO TO THE ONLINE SERVICES -> ACTIVATE YOUR GUARANTEE SECTION OF THE WWW.GSEAIRSYSTEM.FR WEBSITE Complementary combinations and associations of our products are possible and available online through our website www.gseintegration.fr: Connection of a GSE THERMO¹SYSTEM hot water tank on the PV panels Different GSE PAC¹SYSTEM Kits graphics available CREATE YOUR INSTALLATION ENGINEER SPACE, AND SAVE AND VIEW YOUR INSTALLATIONS. If you have any questions, the special GSE PAC SYSTEM HOTLINE (+33 (0)1 70 32 08 00) is available Monday to Thursday from 9.30 a.m. to 1.00 p.m. and from 2.00 p.m. to 6.00 p.m., and on Friday from 9.30 a.m. to 3.00 p.m. Alternatively, you can send an email to: support@gseairsystem.fr 25
Annex 1 AVAILABLE KITS #PV # AIR VENTS # RETURN VENTS 8 2 X 160 2 X 160 8 4 X 125 2 X 160 12 2 X 160 2 X 160 12 4 X 125 2 X 160 16 2 X 160 2 X 160 16 4 X 125 2 X 160 24 2 X 160 2 X 160 24 4 X 125 2 X 160 2 SAMPLE INSTALLATION FOR A KIT CONTAINING EIGHT PANELS, TWO Ø 160 MM AIR VENTS AND ONE Ø 200 MM RETURN VENT ATU DELTA COUPLING ATU CTA DELTA COLLECTOR COUPLING 3-WAY DELTA COUPLING BLOWING HP DELTA COUPLING PAC HP HYDRAULIC CONNECTIONS 26
Annex 3 INSTALLATION CONFIGURATIONS FOR ATU AND HP CONTROL UNITS A Control units arranged side-by-side ATU CTA BLOWING PAC HP HYDRAULIC CONNECTIONS B BLOWING Control units arranged in an L shape CTA ATU HYDRAULIC CONNECTIONS ATU DELTA COUPLING HP DELTA COUPLING PAC HP 3-WAY DELTA COUPLING ATU DELTA COUPLING HP DELTA COUPLING 3-WAY DELTA COUPLING BLOWING DELTA COLLECTOR COUPLING C Control units arranged lengthwise BLOWING BLOWING D ATU CTA ATU ATU DELTA COUPLING 3-WAY DELTA COUPLING HP DELTA COUPLING HYDRAULIC CONNECTIONS HP PAC ATU control units arranged on top of the HP control unit HP BLOWING 27
Annex 4 CONFIGURATIONS BASED ON THE NUMBER OF PANELS CONNECTED TO THE GSE PAC SYSTEM ATU CTA HP PAC UP TO 8 MODULES ATU control unit HP control unit Ø200 mm CMV / attic return 28
Annex FROM 9 TO 16 MODULES ATU control unit HP control unit Ø200 mm CMV / attic return FROM 17 TO 24 MODULES ATU control unit HP control unit Ø200 mm CMV / attic return 29
Annex VENTS DISTRIBUTION RETURN 1 ATU ATU 2 ATU ATU 3 ATU ATU 4 ATU ATU 5 ATU 6 ATU 30
KITS parts list 31
155-159 rue du Dr Bauer - 93400 SAINT-OUEN +33 1 70 32 08 00 Email : contact@gseintegration.com 32 www.gsepacsystem.com