CQS POWER VENT. General. Venting Requirements. Venting Instructions PREEVA Indoor, Power-Vented Heater Model PDH

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Transcription:

Applies to: Form I-PDH-V Venting Instructions PREEVA Indoor, Power-Vented Heater Model PDH CUSTOMER AGENCY PROCESS CQS CONVERGENT QUALITY SYSTEM PRODUCT WARRANTY START-UP Power-Vent Indoor Model PDH General This manual applies only to venting instructions and must be used with the Model PDH installation manual, Form I-PDH/SDH/PEH/SHH/PXH. Both manuals are shipped with the heater. If either manual is missing, contact your distributor before beginning installation. The venting instructions in this manual apply only to PREEVA Model PDH. POWER VENT 201214 Verify that the label near the vent outlet on the heater matches this label. Venting Requirements Model PDH heaters are certified as Category III appliances. WARNING Each heater requires its own individual vent pipe run and vent cap. Manifolding of vent runs can cause recirculation of combustion products into the building. Failure to comply could result in severe personal injury or death and/or property damage. Venting must be in accordance with local codes and the National Fuel Gas Code NFPA 54 / ANSI Z223.1 or CAN/CSA B149.1 Natural Gas and Propane Installation Code. Local requirements supersede national requirements. This power-vented heater is designed to operate safely and efficiently with either a horizontal or vertical vent. Comply with the specific requirements and instructions. If this heater is replacing an existing heater, be sure that the vent is sized properly for the heater being installed and that the existing vent is in good condition. A properly sized vent system is required for safe operation of the heater. An improperly sized vent system can cause unsafe conditions and/or create condensation. Do not vent into an existing gravity vent or chimney. Installation should be done by a qualified agency in accordance with these instructions. The qualified service agency installing this system is responsible for the installation. 1. Type of Vent Pipe A commercial/industrial installation may have either a horizontal or a vertical vent run using one of the types of vent pipe listed. Horizontal Vent Run Vertical Vent Run Vent pipe approved to UL Std 1738 for a Category III appliance, OR Appropriately sealed 26-gauge or heavier galvanized steel or equivalent single-wall pipe Vent pipe approved to UL Std 1738 for a Category III appliance, OR Appropriately sealed 26-gauge or heavier galvanized steel or equivalent single-wall pipe OR, if at least 75% of the equivalent length of the vent run is vertical Vent Terminal Section Both horizontal and vertical vent terminal section must be double-wall (Type B) vent pipe Form I-PDH-V, P/N 211409R1, Page 1

Venting Requirements (cont d) 2. Vent Pipe Diameter and Length Vent pipe diameters and maximum vent lengths in TABLE 1 apply to either a horizontal or a vertical vent. Add all straight sections and equivalent lengths for elbows. The total combined length must not exceed the Maximum Vent Length. TABLE 1 - Vent Pipe Diameter and Length for Horizontal or Vertical Vent Use only one diameter of vent pipe on an installation. Minimum vent length is 3 feet (1M). Cabinet Size A B C D E PDH Vent Pipe Diameter Maximum Vent Length Equivalent Straight Length for 90 Elbow Equivalent Straight Length for 45 Elbow inches mm feet M feet M feet M 75 4 102 30 9.1 4 1.2 2 0.6 None 100 4 102 40 12.2 5 1.5 2.5 0.8 None 125 4 102 40 12.2 5 1.5 2.5 0.8 None 150 5 127 35 10.7 5 1.5 2.5 0.8 None 175 5 127 35 10.7 5 1.5 2.5 0.8 None 200 5 127 50 15.2 5 1.5 2.5 0.8 None 225 5 127 50 15.2 5 1.5 2.5 0.8 None Field-supplied tapertype connection required at the venter outlet 250 5 127 50 15.2 5 1.5 2.5 0.8 6 to 5 (152 to 127mm) taper-type reducer 300 6 152 50 15.2 5 1.5 2.5 0.8 None 6 152 50 15.2 7 2.1 3.5 1.1 None 350 6 to 7 (152 to 178mm) 7 178 50 15.2 4.5 1.4 2.25 0.7 taper-type increaser 6 152 50 15.2 8 2.4 4 1.2 None 400A 6 to 7 (152 to 178mm) 7 178 50 15.2 5 1.5 2.5 0.8 taper-type increaser 3. Venter (Flue) Outlet TABLE 2 - Venter Outlet Size Venter Outlet Attachment Requirements: Depending on the size of vent pipe as determined in Requirement No. 2, attach either the vent pipe directly to the collar or a taper-type connector (See TABLE 1). Cabinet Size A B C D E Model PDH 75 100 125 150 175 200 225 250 300 350 400A Venter Outlet 4 inches 5 inches 6 inches Diameter 102 mm 127 mm 152 mm FIGURE 1 - Venter Outlet Location NOTE: Clearance from vent connection must be 18 (457mm). Venter Outlet Sizes 75-150 16-13/16 (427mm) Sizes 175-400A 17-1/4 (438mm) Side View Sizes 75-150 20-3/4 (527mm) Sizes 175-400A 31 (787mm) Form I-PDH-V, PN 211409R1, Page 2

4. Vent System Joints and Sealing 5. Vent System Support 6. Clearance 7. Condensation 8. Vent Terminal (Pipe and Vent Cap - See FIGURE 2 or FIGURE 3.) Horizontal Vent Terminal TABLE 3 - Horizontal Vent Terminal Clearances Vent system joints depend on the type of pipe being used (See Type of Vent Pipe, Requirement No. 1, page 2). If using single wall, 26-gauge or heavier galvanized pipe, secure slip-fit connections using sheetmetal screws or rivets. Seal all joints and seams of singlewall vent pipe inside the building with aluminum tape or silicone sealant. If using Category III vent pipe, follow the pipe manufacturer s instructions for joining pipe sections. When attaching Category III pipe to the venter outlet and to the double-wall (Type B) vent terminal, make secure, sealed joints following a procedure that best suits the style of Category III pipe being used. When using double-wall (Type B) vent pipe, follow the pipe manufacturer s instructions for joining pipe sections. For joining double-wall pipe to the heater collar, single-wall pipe, and vent cap, follow the illustrated instructions in the Addendum Section, pages 5-7. Support horizontal runs every six feet (1.8M). Support vertical runs of Category III or Type B double-wall vent pipe in accordance with the requirements of the pipe manufacturer. Support single-wall vertical pipe in accordance with accepted industry practice. Do not rely on the heater for support of either horizontal or vertical vent pipe. Use non-combustible supports on vent pipe. Do not enclose vent pipe or place pipe closer than 6 (152mm) to combustible material. On all Model Sizes, any length of single-wall vent pipe exposed to cold air or run through an unheated area or an area with an ambient temperature of 45 F or less must be insulated along its entire length with a minimum of 1/2 foil-faced fiberglass, 1-1/2# density insulation. Where extreme conditions are anticipated, install a means of condensate disposal. The vent terminal pipe must be double-wall (Type B) vent pipe. Heaters must be equipped with a Reznor vent cap or equivalent. A different style vent cap could cause nuisance problems or unsafe conditions. The vent cap must be the same size as the vent pipe. See TABLE 3 and FIGURE 2 for requirements of a horizontal vent terminal. See FIG- URE 3 for requirements of vertical vent termination. Maintain a minimum clearance of 6 inches (152mm) from the wall to the vent terminal cap for stability under wind conditions. Products of combustion can cause discoloration of some building finishes and deterioration of masonry materials. Applying a clear silicone sealant that is normally used to protect concrete driveways can protect masonry materials. If discoloration is an esthetic problem, relocate the vent or install a vertical vent. Structure Minimum Clearances for Vent Termination Location (all directions unless specified) Forced air inlet within 10 ft (3.1M) 3 ft (0.9M) above Combustion air inlet of another appliance 6 ft (1.8M) 4 ft (1.2M) horizontally Door, window, or gravity air inlet 4 ft (1.2M) below (any building opening) 1 ft (305mm) above Electric meter, gas meter*, and relief equipment U.S. - 4 ft (1.2M) horizontally Canada - 6 ft (1.8M) horizontally) Gas regulator * 3ft (0.9M) horizontally Adjoining building or parapet 6 ft (1.8M) Adjacent public walkways 7 ft (2.1M) above Grade (ground level) 1 ft (0.9M) above** *Do not terminate the vent directly above a gas meter or service regulator. ** Consider local snow depth conditions. The vent must be at least 6 (152mm) higher than anticipated snow depth. Form I-PDH-V, P/N 211409R1, Page 3

Venting Requirements (cont d) FIGURE 2 - Horizontal Vent Terminal (NOTE: Read all measurements; drawing is not proportional.) *Follow the instructions in Addendum pages 5-6, to join the double-wall vent terminal section to a single-wall vent pipe run and to the vent cap. If vent run is Category III, make secure,sealed joint that best suits type of Category III pipe being used. Roof or Building Overhang 6 (152mm) Minimum Vent Pipe Run (Comply with Requirements No. 1 and 2 on pages 1-2.) Wall 6 (152 mm) Minimum 3 ft (1M) Minimum PDH Sizes 75-225 4 ft (1.2M) minimum; PDH Sizes 250-400A 6 ft (1.8M) minimum Reznor (Option CC1) or Equivalent Vent Cap - Note positions of vent Pitch flue pipe down cap openings (shaded toward outlet 1/4 per foot areas). for condensate drainage. (NOTE: Slope applies to entire horizontal vent run.) Approved clearance thimble is required when flue pipe extends through combustible materials. Follow the requirements of the thimble and/or the vent pipe manufacturer. Vertical Vent Terminal *Double-Wall (Type B) Vent Pipe FIGURE 3 - Vertical Vent Terminal (NOTE: Read all measurements; drawing is not proportional.) Parapet or Adjoining Building Parapet or Adjoining Building PDH Sizes 75-225 4 ft (1.2M) Minimum; PDH Sizes 250-400A 6 ft (1.8M) Minimum *Double-Wall (Type B) Vent Pipe Roof Flashing (field supplied) Reznor (Option CC1) or equivalent vent cap Vertical flue extension must be 6 (152mm) higher than anticipated snow depth but no less than 2 ft (610mm) above the roof. Roof - pitched from 0 to 45 *Follow the instructions in Addendum pages 5-7, to join the double-wall vent terminal section to a single-wall vent pipe run and to the vent cap. If vent run is double-wall (Type B), join to terminal section following pipe manufacturer s instructions. If vent run is Category III, make secure, sealed joint that best suits type of Category III pipe being used. Form I-PDH-V, PN 211409R1, Page 4 6 (152mm) minimum Approved clearance thimble is required when flue pipe extends through combustible materials. Follow the requirements of the thimble and/or the vent pipe manufacturer. Vent Pipe (Comply with Requirements No. 1 and No. 2 on pages 1-2.)

ADDENDUM FIGURE 4 - Attaching Double-Wall (Type B) Pipe to Single-Wall Pipe Instructions for Attaching Double-Wall Vent Pipe (Type B) FIGURE 4 - STEP 1 On the single-wall pipe (where illustrated), place a continual 1/4 inch bead of silicone sealant around the circumference). Do STEP 2 immediately following STEP 1. Continual bead of sealant around Single-Wall Vent Pipe FIGURE 4 - STEP 2 Insert the vent pipe with sealant into the inner pipe of the double-wall pipe until the bead of sealant contacts the inner pipe creating a sealed joint. Double- Wall Pipe Single- Wall Vent Pipe with Sealant FIGURE 4 - STEP 3 Spaced equally around the double-wall pipe, drill three small holes below the sealant ring. Insert 3/4 inch long sheetmetal screws to secure the joint. Do not over tighten screws. Form I-PDH-V, P/N 211409R1, Page 5

ADDENDUM (cont d) FIGURE 5 - Attaching Double-Wall (Type B) Pipe to a Vent Cap Instructions for Attaching Double-Wall Vent Pipe (Type B) (cont d) FIGURE 5 - STEP 1 Place a continual 3/8 bead of silicone sealant around the circumference of the vent cap collar. This will prevent any water inside the vent cap from running down the double-wall pipe. Do STEP 2 immediately following STEP 1. FIGURE 5 - STEP 2 Insert the collar on the vent cap inside the inner wall of the double-wall pipe. Insert as far as possible. Add additional silicone sealant to fully close any gaps between the vent cap and the double wall pipe. This is necessary to prevent water from entering the double wall pipe. FIGURE 5 - STEP 3 Secure the vent cap to the double wall pipe by drilling and inserting a 3/4 long sheetmetal screw into the vent cap collar. Do not over tighten screw. Form I-PDH-V, PN 211409R1, Page 6

FIGURE 6 - Attaching Double-Wall (Type B) Vent Pipe to the Heater NOTE: Double-wall (Type B) vent pipe may only be used if at least 75% of the equivalent length of the vent run is vertical. See vent pipe length on page 2. FIGURE 6 - STEP 1 Place a continual 1/4 bead of silicone sealant around the circumference of the venter outlet collar. Do STEP 2 immediately after STEP 1. FIGURE 6 - STEP 2 Slide the double-wall pipe over the collar so that the collar is inside the inner pipe. Push the double-wall pipe tight to the heater cabinet. To secure the connection, spaced equal distance around the pipe, drill and insert three 3/4 long sheetmetal screws through the pipe and into the collar. Do not over tighten the screws. Form I-PDH-V, P/N 211409R1, Page 7

Form I-PDH-V, PN 211409R1, Page 8 www.rezspec.com (800) 695-1901 2013 Thomas & Betts Corporation, All rights reserved. Trademark Notes: Reznor, PREEVA and TCORE 2 are registered in at least the Untied States. All other trademarks are the property of their respective owners. 05/13 (Serial No. Date Code BME) Form I-PDH-V (Version.1)