H ot Wa te r Syste m s Copper Hot Water Products Total Hot Water Solutions
selection guide Copperform is part of Kingspan Hot Water Systems Ltd and manufactures a variety of water heating products. Mainly domestic and industrial hot water cylinders in Direct, Indirect and Combination versions. They are all built to the highest possible standards with a focus on being environmentally friendly. This is part of the philosophy on which the group has grown, and it forms the basis of our mission statement for the future. This information is a general guide for selecting the correct size of cylinder for use in domestic applications. If you are in any doubt or have a more specialist application such as a nursing home, sports centre or youth hostel, please ring us. selection guide The following are two main factors to take into account: The storage volume required to meet peak demand. Typical hot water demand (litres of water at 60ºC) Standard bath Corner bath Gravity Shower Power shower Wash basins Kitchen sink 60 litres 1 litres 30 litres 60 litres 5 litres litres How quickly can the energy source heat the water. With gas or oil boilers, fast recovery cylinders such as Superheat can help you to achieve quicker reheats and reduce the amount of water that needs to be stored. When offpeak electricity (Economy 7 or 10) is used for water heating, it is most economical to heat the total contents of the cylinder overnight. This reduces the need to use iersion heater boost periods during the day when electricity is more expensive. Maxistore cylinders, which were designed to be used in conjunction with low tariff electricity, are recoended for all electric applications. Part L uilding Regulations Changes come into effect from October 10, our extensive range of vented copper cylinders have been tested and modified to deliver low standing heat loss and keep CO2 emissions to a minimum in line with these regulations. The regulations have two sections; Part L covers the conservation of fuel and power in new dwellings and Part L1 covers the conservation of fuel and power in existing dwellings, which will apply to the work undertaken in existing homes and covers replacement cylinders only (Part L1 insulation requirements are lower than those of Part L). s the market leader in the manufacture of hot water cylinders, we want to lead the way in ensuring our products are as energy efficient as possible and in line with new regulations. NEW INSULTION LEVELS: Part L (new build & replacement cylinders) will have 50 insulation. Part L1 (replacement only cylinders) will have 35 insulation. 2
selection guide selection guide Standard Indirect Superheat Combi Unit Maxistore Direct Stored hot water required (litres) 1 edroom + Shower 60 45 65 1 1 edroom + ath 80 45 85 2 edrooms + Standard ath 100 80 1/2 edrooms + Corner ath 1 1 1 3 edrooms + Standard ath 1 80 3/4 edrooms + ath + Ensuite 1 1 1 3/4 edrooms + Corner ath 6 4 edrooms + Corner ath + Ensuite 0 6 245 2/3 edrooms + 2 aths 0 6 245 4/5 edrooms + 2 aths 245 6 290 3
inches 24 27 30 33 36 39 42 44 48 54 56 59 62 65 68 71 76 675 750 825 975 1125 1350 1425 1 75 1650 1725 1800 1 12 300 32 37 46 51 55 60 64 69 74 83 92 95 98 106 109 116 126 14 350 55 64 69 74 83 92 98 103 116 124 133 138 1 161 169 375 64 69 78 86 98 103 109 1 133 143 2 6 166 175 184 193 16 0 69 78 86 98 106 116 124 133 1 161 166 179 189 198 7 218 18 86 98 109 1 133 6 166 193 7 230 239 253 267 275 1 166 179 193 0 235 248 255 281 294 308 322 338 4 a guide to storage capacities a guide to storage capacities diameter height direct cylinders capacities litres (less 2.5% for indirects) inches 24 27 30 33 36 39 42 44 48 54 56 59 62 65 68 71 76 675 750 825 975 1125 1350 1425 1 75 1650 1725 1800 1 12 300 7 8 10 11 12 13 14 16 18 21 22 23 24 25 28 14 350 12 14 16 18 21 22 25 27 29 30 32 33 35 37 375 14 17 19 21 22 24 26 29 31 33 34 36 38 42 16 0 17 19 21 23 25 27 29 33 35 37 39 41 43 45 48 18 19 22 24 26 29 32 34 37 42 45 47 50 52 55 58 60 33 36 39 42 44 51 54 56 61 64 67 70 74 diameter height direct cylinders capacities gallons (less 2.5% for indirects) height () 750 1075 10 1850 diameter () cold (gals) 4 4 4 9 9 9 10 hot (litres) 60 85 1 145 145 cold (litres) 45 hot (gals) 13 19 24 26 32 46 32 standard combination copper cylinders useful conversions Litres to Gallons: Multiply by 0.22 Gallons to Litres: Multiply by 4.546
working heads working heads Test Pressure 3.65 ar / 53 P.S.I. 2. ar / 32 P.S.I. 1.45 ar / 21 P.S.I. Working Head 2.5 ar / 36 P.S.I. 1.5 ar / 22 P.S.I. 1.0 ar / 14.5 P.S.I. 5
standard indirect cylinders standard indirect cylinders 25 minute recovery (approx) on a fully pumped system (when tested in accordance with S66:02:P) S 66:02 where applicable vailable in plain or foam lagged. Grades 1, 2 & 3. full range of sizes available. For use in conjunction with a central heating system. Optional High Recovery coil types available. Iersion heater bosses fitted for potential electrical use. variety of coil types available, eg. Cross Flow and Stretch Coils. Extra tappings and iersion heater bosses can be fitted dependent on individual requirements. vailable with compression fittings. vailable with 50 CFC free foam lagging which adds approximately 100 to the cylinder diameter. S ref () ext. dia () litres 0 1 2 3 4 1 675 300 350 0 0 96 72 96 114 84 5 6 7 750 825 95 106 117 8 9 9E 10 1 1 162 6 190 11 12 13 14 1 1 1800 245 280 360 4 6
standard direct cylinders vailable in plain or foam lagged. Grades 1, 2 & 3. full range of sizes available. For use in conjunction with an electric iersion heater. Can also be heated by a back boiler. Extra tappings and iersion heater bosses can be fitted dependent on individual requirements. vailable with compression fittings. vailable with 50 CFC free foam lagging which adds approximately 100 to the cylinder diameter. standard direct cylinders S 66:02 where applicable S ref () ext. dia () litres 0 1 2 3 4 1 675 300 350 0 0 98 74 98 116 86 5 6 7 750 825 98 109 1 8 9 9E 10 1 166 0 11 12 13 14 1 1 1800 255 290 370 7
selfpriming cylinders & combination units selfpriming cylinders & combination units vailable in plain or foam lagged. Selfpriming cylinders are available in Grades 2 & 3. full range of sizes available. Extra tappings and iersion heater bosses can be fitted dependent on individual requirements. Eliminates the need for a primary feed and expansion tank. Reduces installation costs. vailable with compression fittings. For use in conjunction with a central heating system. Not suitable for fully pumped systems. selfpriming cylinders () 750 825 ext. dia () 350 0 0 litres 69 92 109 92 103 108 130 2 Other sizes available on request Selfpriming combination unit Selfpriming cylinder selfpriming combination units () 1075 1075 1300 ext. dia () 0 0 hot 65 83 85 130 145 Other sizes available on request (litres) cold 45 8
twin coiled cylinders Twin coiled cylinders are for use where two heat sources are available; eg. solid fuel (ga), as well as a conventional boiler. Grades 1, 2 & 3. vailable in plain or foam lagged. full range of sizes available. Extra tappings and iersion heater bosses can be fitted dependent on individual requirements. Optional High Recovery coil types available. Coils can be fitted either opposite each other or stacked. vailable with compression fittings. twin coiled cylinders S 66:02 where applicable () ext. dia () heating surface m 2 1 300 350 0 0 0.42 x 2 0.31 x 2 0.42 x 2 0.50 x 2 675 750 825 0.37 x 2 0.48 x 2 0.53 x 2 0.61 x 2 1 0.70 x 2 0.79 x 2 0.96 x 2 0.88 x 2 1 1 1800 1.10 x 2 1.18 x 2 1.57 x 2 1.97 x 2 9
superheat multicoil cylinders superheat multicoil cylinders The Superheat 45 and the Superheat 80 come complete with 4 x 22 compression fittings and I.H. oss. The larger tanks in the range have 4 x 28 tappings as standard and I.H. oss. female probe stat facility on request. The Superheat range is designed for conventional fully pumped systems. 5year guarantee. superheat 45 litre specification () 750 1350 1 ext. dia () 350 0 litres 45 80 1 1 180 Rapid recovery. Small conventional cylinder. Fully Pumped System. Multi Coil Heat Exchanger. Extra space in airing cupboard. Replaces standard size cylinder. Saves on gas bills. Reduces boiler cycling. Maximum oiler Efficiency. Will fill a standard bath. Works like an instantaneous hot water cylinder. It s recovering as it s being used. Probe thermostat recoended for efficient boiler response. 50 foam insulation. 350 diameter x height on Superheat 45 litre model. recovery chart Time in minutes to raise contents through C oiler output 45 80 1 1 180 9kw 12kw kw 24kw 10 8 5 23 17 14 8 30 22 18 11 34 25 13 38 28 22 42 31 25 17 47 36 28 10
direct & indirect combination units S 3198:1984 where applicable direct specifications Eliminates the need for a cold water storage tank and removes the complication of running pipes to and from the cold water system. ritish Standard or other sizes manufactured to suit individual requirements. Reduces installation costs. Suitable for properties without loft space; i.e. flats, bungalows and bedsits. vailable in High Recovery and Twin Coiled. Direct units for use with an iersion heater. Indirect units to be used in conjunction with a Central Heating System. vailable with compression fittings. direct & indirect combination units () 1075 10 1 1850 1700 1700 ext. dia () 0 (litres) hot 65 85 1 145 cold 45 indirect specifications * * () 1075 10 1 1850 1700 1700 ext.dia () 0 (litres) hot 65 85 1 145 cold 45 Indirect combination unit * 1 /2 Female Drain oss Direct combination unit * 1 /2 Female Drain oss 11
maxistore combination units direct maxistore combination units S 3198:1981 where applicable 50 foam insulation. Used in conjunction with low tariff electricity. 2 Side entry iersion heater bosses. Fitted bottom heater for Economy 7 and 10 tariff. Top heater being a booster, for daytime boost. Extra tappings and iersion heater bosses can be fitted dependent on individual requirements. Indirect combination units are also available to the above specification but are not covered by the Maxistore Scheme. () ext. dia () C D E F litres hot cold 10 1850 650 1100 700 1350 1 F D C E 12
maxistore direct & indirect cylinders S 66:02 vailable in Grades 1, 2 & 3. affle plate fitted over cold feed to minimise mixing of hot & cold water. 50 foam insulation. Used in conjunction with low tariff electricity. 2 Side entry iersion heater bosses. ottom heater for Economy 7 and 10 tariff. Top heater being a booster, for daytime boost. heat loss table The daily (24 hour) heat loss when carried out using the required procedure shall not be more than the following: of hot water storage litres 1 maximum daily heat loss kwh 2.4 2.5 2.7 maxistore direct & indirect cylinders direct units litres S7 1 S8 S9E dimensions L P Z 100 100 650 1 100 1100 Z Z M indirect units P litres S7 117 S8 1 S9E 6 L L P J L dimensions L P Z J M 100 100 100 650 100 550 1 100 1100 100 650 Maxistore direct cylinder Maxistore indirect cylinder 13
indirect F10 combi units indirect F4 & F10 combi units Combination units are self contained heating and hot water cylinders which do not require a separate cold water storage or expansion tanks. free loft of all water storage. cheaper and quicker to fit than a conventional system. fully compliant with part L of the building regulations. sizes start from high (1 litre hot). suitable for properties without loft space i.e. flats, bungalows and bedsits. available in High Recovery and Twin Coiled units. available with compression fittings. S 3198:1984 where applicable F4 combi units () ext. dia () litres hot cold* 1300 10 1700 50 1850 1700 550 130 145 35 35 110 228 228 F10 combi units () ext. dia () litres hot cold* 1300 10 1 1 1850 1 130 1 180 F4 combi unit F10 combi unit 14 *refers to each cold cistern
formpak formpak Formpak combines a Grade 3 copper cylinder with a black polythene cold feed tank and is a complete steelframed unit with interconnecting pipework. These units offer a practical and efficient solution where space and easy installation are an important factor. vailable as indirect and direct, the direct comes complete with two side entry iersion heaters. ll units have 227 ltr cold storage tanks. Extra tappings and iersion heater bosses can be fitted dependent on individual requirements. Indirect unit is for use in conjunction with a central heating system. Optional High Recovery coil types available. Side entry iersion heater boss fitted on Indirect units for potential electrical backup. Suitable for properties without loft space, i.e. flats, bungalows and bedsits. Direct Maxistore version can be used in conjunction with low tariff electricity. Reduces installation costs. vailable with compression fittings. Indirect units have an integral feed and expansion tank within the cold tank for the central heating side. cylinder size overall height overall width overall depth litres ht x dia indirect direct x x 975 x x 50 50 50 50 117 1 162 5 1 166
horizontal cylinders horizontal cylinders Suitable for loft or attic siting or where space in a property is limited. Can be used if existing cylinder cupboard is converted into a shower cubicle. vailable as Direct or Indirect units. vailable in twin coil. Cradles available for rigid siting. vailable plain or foam lagged. Grades 1, 2 & 3. Suitable for pumped systems only. vailable with compression fittings. Extra tappings and iersion heater bosses can be fitted dependent on individual requirements. Indirect single coil Indirect twin coil 16
Order received. With your exact specification. Coence manufacture. Using your exact specification. osses and iersions fitted. To your exact specification. Insulation added. s per your exact specification. Checked and ready. To meet your exact specification. oxed for overnight delivery. Everything done to your exact specification.
products list Kingspan offer a complete range of renewable energy and related products for both domestic and coercial applications. Our complete solar package solutions include initial advice, professional design specifications and technical assistance through a network of fully trained Kingspan Solar ccredited Installers who are kept uptodate with the latest regulations and available grants. Our range of products consists of: Kingspan Solar provides the coercial and domestic markets with an ultimate solar package, customdesigned to suit requirements of each individual application. The Package incorporates high quality flat plate solar thermal panels or high performance Thermomax evacuated tube solar collectors. The system can incorporate the latest condensing boiler technology, underfloor heating or the traditional radiator system. It is then coupled to a high performance Copperform Flomaster Duplex stainless steel solar cylinder. The package includes all components required to complete the installation. Copperform Flomaster is a range of high quality unvented cylinders manufactured from Duplex stainless steel, employing the best in technology. The units meet the needs of builder, installer and consumer, providing fast and safe mains pressure hot water around the home. The cylinders feature high flow rates, energy efficient insulation and quick recovery coils resulting in high performance. They are available as Direct and Indirect models in a range of sizes. Solar units, to use with renewable energy sources, are also available. The Ferham Cold Water Tanks range represents the most comprehensive and robust range of cisterns available anywhere in the United Kingdom. Designed and built to provide heating contractors with a premium product, Ferham Cold Water Tanks remain the most popular product range within the industry. vailable in a wide range of storage sizes from 18 litres (4 gallons) to 795 litres (175 gallons), the extensive Ferham range makes them the ideal solution for new builds or those involved in replacing, maintaining or improving facilities. Designed with builtin strengthening ribs that have a high impact threshold, the cisterns are virtually indestructible. Dedicated to meeting the precise needs of customers, Ferham offers a range of accessories and fittings, available separately or as one combined Total Tank Kit. 18
This silent solar powered cooling/ heating system is perfect for hotter Mediterraneanstyle climates. The Kingspan Climate package includes the ClimateWell, premium quality Thermomax vacuum tube collectors, controllers and a Kingspan cylinder. Compact and incredibly cheap to run, the Kingspan Climate can also provide heating for domestic hot water and swiing pools. products list eromax heat pumps use natural heat from the air outside to provide central heating (underfloor heating or traditional radiators) and/or hot water for your home. Highly efficient, the units are compact and easy to install. Incredibly quiet, they require virtually no maintenance. Offered with complete package solutions and can be coupled with the highly efficient Copperform Flomaster renewable energy cylinder to maximise efficiency benefits. lbion Water Heaters and Manchester Calorifiers design and manufacture a large range of open vented and unvented calorifiers for coercial and industrial use in copper, stainless steel and mild steel. They also offer marine calorifiers and hot water provision for light coercial vehicles. ll products feature high quality, durability and exceptional performance. For maximum efficiency, units can be custom designed for each specific application. renewable heat source, e.g. solar panels, can also be incorporated into the system and sized to meet the heating and hot water requirements of the property. 19
guarantee terms Copperform copper cylinders carry a 2year (unless stated otherwise) guarantee against faulty materials or manufacture provided that: They have been correctly installed in line with all the relevant standards, regulations and codes of practice in force at the time. They have not been modified in any way, other than by Copperform. They have not been misused, tampered with or subjected to neglect. The system is fed from the public mains water supply. They have only been used for the storage of potable water. They have not been subjected to frost damage. The benchmark sticker on the cylinder has been signed and dated by the installer. The guarantee period starts from the date of purchase and no registration is required. ll the components fitted to/or supplied with the Copperform cylinder carry a 2year guarantee. Exclusions The guarantee does not cover: The effects of scale build up. ny labour charges associated with replacing the unit or its parts. ny consequential losses caused by the failure or malfunction of the unit. Kingspan Hot Water Systems Ltd have a policy of continuous product development and may introduce product modifications from time to time. s a consequence details given in this brochure are subject to alteration without notice. Copperform Tadman Street, Wakefield, West Yorkshire, WF1 5QU tel: 01924 3 0 fax: 01924 3 021 technical helpline: 0845 260 7260 technical fax: 0845 260 7261 www.copperform.co.uk www.kingspanhws.com Issue 04 February 11