CHAPTER 5 CONDENSER AND EVAPORATIVE COOLING TOWER 5.1. Condenser... 2 5.2. Evaporative Cooling Tower... 2 5.2.1. Major Components...3 Chapter 5-1
5.1. Condenser Condenser is a shell-and-tube heat exchanger. Steam that comes from turbine goes to the shell side of condenser while cooling water flows in the tubes. Steam transfer it energy to the cooling water, and thus it condenses. The condensate is accumulated at the bottom of the condenser, and then it goes to main feedwater pump as saturated liquid. The temperature distribution of steam and cooling water is shown in Figure 6.1. T sat Steam ITD T h,in LMTD Cooling Water T h,out T c, out TTD TR T c, in Figure 6.1. Temperature distribution of condenser. In Figure 6.1, ITD = Initial Temperature Difference TTD = Terminal Temperature Difference TR = Temperature Rise in condenser LMTD = Log Mean Temperature Difference 5.2. Evaporative Cooling Tower Cooling Towers have one function: Remove heat from the water discharged from the condenser so that the water can be discharged to the river or recirculated and reused. Some power plants, usually located on lakes or rivers, use cooling towers as a method of cooling the circulating water (the third non-radioactive cycle) that has been heated in the condenser. During colder months and fish non-spawning periods, the discharge from the condenser may be directed to the river. Recirculation of the water back to the inlet to the Chapter 5-2
condenser occurs during certain fish sensitive times of the year (e.g. spring, summer, fall) so that only a limited amount of water from the plant condenser may be discharged to the lake or river. It is important to note that the heat transferred in a condenser may heat the circulating water as much as 40 degrees Fahrenheit (F). In some cases, power plants may have restrictions that prevent discharging water to the river at more than 90 degrees F. In other cases, they may have limits of no more than 5 degrees F difference between intake and discharge (averaged over a 24 hour period). When Cooling Towers are used, plant efficiency usually drops. One reason is that the Cooling Tower pumps (and fans, if used) consume a lot of power. 5.2.1. Major Components Cooling Tower (Supply) Basin Water is supplied from the discharge of the Circulating Water System to a Distribution Basin, from which the Cooling Tower Pumps take a suction. Cooling Tower Pumps These large pumps supply water at over 100,000 gallons per minute to one or more Cooling Towers. Each pump is usually over 15 feet deep. The motor assembly may be 8 to 10 feet high. The total electrical demand of all the Cooling Tower pumps may be as much as 5% of the electrical output of the station. Cooling Towers There are 2 types of towers - mechanical draft and natural draft Mechanical Draft Towers Mechanical draft Cooling Towers have long piping runs that spray the water downward. Large fans pull air across the dropping water to remove the heat. As the water drops downward onto the "fill" or slats in the cooling tower, the drops break up into a finer spray. On colder days, tall plumes of condensation can be seen. On warmer days, only small condensation plumes will be seen Chapter 5-3
Natural Draft Towers This photo shows a single natural draft cooling tower as used at a European plant. Natural draft towers are typically about 400 ft (120 m) high, depending on the differential pressure between the cold outside air and the hot humid air on the inside of the tower as the driving force. No fans are used. Whether the natural or mechanical draft towers are used depends on climatic and operating requirement conditions. Chapter 5-4
Simplified Diagrams The diagrams below illustrate the arrangement of components within the system and the major flow paths. Forced - or Natural Draft Cooling Tower The green flow paths show how the water is taken from a river (yellow) to an intake supply basin (green) that the Circ Water Pumps take a suction from. The water is then pumped to the Condenser where the water is heated. The water is then sent to an exit distribution basin where the water then can be returned to the river and/or pumped by the Cooling Tower Pumps to the Cooling Towers then the water returned to the intake supply basin where the water can be reused. Chapter 5-5
Natural Draft Cooling Tower The green flow paths show how the warm water leaves the plant proper, is pumped to the natural draft cooling tower and is distributed. The cooled water, including makeup from the lake to account for evaporation losses to the atmosphere, is returned to the condenser. Chapter 5-6
Chapter 5-7