Shale Gas Production Solutions from Honeywell G. Bussani, PAS Busines Director West Europe
Introduction Shale Gas Production Challenges Unique Enterprise-wide Solutions Examples Meeting Shale Gas Challenges The Honeywell Difference
Shale Gas Transforming US Energy Equation US Natural Gas Supply / Demand Source: EIA, Annual Energy Outlook 2013
Shale Gas Fueling US Manufacturing Revival Chemicals excl. Pharmaceuticals Volume Index of Production (2007=100) Source: IHS, CMAI
Shale Gas in Europe Country UK France Spain Poland Romania Germany Bulgaria Reserves (Estimated) 73.6 tcm 3.8 tcm 2.05 tcm 1.9 tcm 1.4 tcm 481 bcm 481 bcm Source: Shale Gas Europe
Shale Gas in ME/Africa Country KSA South Africa Libya Algeria Tunisia Morocco Reserves (Estimated) 600 tcm 485 tcm 290 tcm 231 tcm 18 tcm 11 tcm Source: US Energy Information Administration / Saudi Oil Minister Ali al-naimi
Introduction Shale Gas Production Challenges Unique Enterprise-wide Solutions Examples Meeting Shale Gas Challenges The Honeywell Difference
Shale Gas Upstream Challenges HoneywellProcess.com Safety Reliability Efficiency Flexibility Protect People, Assets & Processes Improve Availability, Reduce Downtime Improve Productivity, Reduce Cost Quickly Adapt to Change Honeywell solutions address critical business performance issues
Safety Challenges HoneywellProcess.com Safety Protect People, Assets & Processes Reduce and mitigate incidents Comply with critical infrastructure protection (CIP) regulations Reduce human error Improve emergency response Reduce liability Honeywell helps improve safety and achieve requirements
Reliability Challenges HoneywellProcess.com Reliability Improve Availability, Reduce Downtime Maximize asset availability Protect high capital cost equipment Enhance production facilities and field life Extend investment life Honeywell can significantly improve reliability
Efficiency Challenges HoneywellProcess.com Efficiency Improve Productivity, Reduce Cost Reduce operating costs Increase production rates Reduce energy consumption Extend well life & reduce work-overs Improve efficiency at variable capacity Honeywell can make your assets more efficient
Flexibility Requirements HoneywellProcess.com Flexibility Quickly Adapt to Change Increase agility to exploit market dynamics & opportunities Anticipate and manage changes in composition and volumes Adapt to regulatory requirements Reduce risk in volatile operating environments Honeywell helps your assets adapt to dynamic changes
Introduction Shale Gas Production Challenges Unique Enterprise-wide Solutions Examples Meeting Shale Gas Challenges The Honeywell Difference
Benefits of Our Integrated Technology HoneywellProcess.com Our products are designed and engineered to deliver superior performance, safety and value when combined in an integrated system: Better business agility by aligning solutions with supply chain commitments and big-picture business goals Best-in-class solutions for safety, security, reliability Simplify vendor relationships, leveraging broad portfolio Minimize outages & downtime while improving safety
You Know Us for Process Automation HoneywellProcess.com Enterprise Management Operations Management Automation & Control Systems Instrumentation, Skids, & Plant Equipment Lifecycle Services
You May Not Know Us for RTU, Telemetry & Safety Systems Corrosion Solutions Lifecycle Services Safety Systems Instruments, Sensors & Metering Systems Gas Chromatographs On-line Instruments Wellhead Automation for CBM, Shale & Conventional Upstream SCADA & ICSS for Onshore & Offshore Local & Remote SCADA Project Engineering & IMAC Control Room & Ergonomics Supervisory Control Alarm Management Leak Detection Capacity & Nominations Management Systems Integration Networks, Video, Intercom & Tele-Communications Planning & Scheduling MAC & MIV Contracting Lifecycle Services Automation & Control Systems Real Time Process Optimization Simulation Planning & Scheduling Optimization Asset Management & Equipment Health Advanced Control RTU, Telemetry & Safety Systems Corrosion Solutions Lifecycle Services Safety Systems Instruments, Sensors & Metering Systems Gas Chromatographs On-line Instruments Wellhead Automation for CBM, Shale & Conventional Upstream SCADA & ICSS for Onshore & Offshore Local & Remote SCADA Business Continuity Pipeline & Compressor Simulation Virtualization & Admin Advanced Software Solutions Security, Access Control, Telecoms Safety Systems Lifecycle Services Home & Building Automation Security & Buildings Management Gas Compressors Flow Correctors, Flow Computing & Meters Local Distribution Stations Automated Meter Reading (AMR) On-line Instruments Gas Nominations Management Metering, Gas Chromatographs & Instruments Compressor Controls Compressor Modeling & Optimization Safety Systems Lifecycle Services Flares & Burners Lifecycle Services Safety Systems Security, Access Control, Telecoms Instruments, Sensors & Metering Systems UOP Process for UGS On-line Instruments Terminal Automation Gas Nominations Management Metering, Gas Chromatographs & Instruments Tank & Inventory Management Solutions for Gas Storage & UGS Custody Transfer Safety Systems Lifecycle Services Pipeline SCADA Communications & Networks Complete Automation Solutions Advanced Software Solutions Online Instruments Gas Cleanup Units Design, Construction & Consumables (UOP) Instruments, Sensors & Metering Systems Gas Processing Equipment (UOP) Thomas-Russell Division: Complete Gas Plant design and construction to 200 MMSCFD (UOP) TPI Security Complete Automation Solutions Leak Detection Advanced Software Solutions Flares, Burners & Heaters Integrated Safety (ESD) and F&G City Gate Stations Online Instruments Petro-Chemical Automation & Process Licenses LNG Tank & Inventory Management Equipment Health Monitoring Security, Access Control, Instrument, Sensors & Telecoms Metering Systems Metering Honeywell an Custody Proprietary Transfer
Honeywell's Commitment HoneywellProcess.com Over 30 New Products Aggressively being Developed for Shale RTU Instrument wireless Analytical Safety System Instrument Management PLC Plant Wireless Level Pressure Temperature OPC- UA SCADA Flow Meters Developing new and existing partners for the Shale Market
Introduction Shale Gas Production Challenges Unique Enterprise-wide Solutions Examples Meeting Shale Gas Challenges The Honeywell Difference
Improved Safety Detect & Prevent Incidents Challenges Improve Emergency Response Comply with Critical Infrastructure Protection Regulations Reduce Human Error Reduce Incidents Maintain Stable Control Safety System Fire & Gas Detection Solutions Industrial Security Cyber Security Disaster Recovery / Continuity Emission Reduction & Reporting Operator Training Procedural Operations Alarm Management ASM Asset Management Alarm Rationalization Plant Performance Monitor Equipment Health Monitoring Burner Management Advanced Control Early Warning Process Diagnostics
Examples of Improved Safety HoneywellProcess.com Enterprise Products chose Honeywell to provide integrated SIL3 safety system as part of ICSS solution for their Eagleford Shale Gas processing plant at Yoakum Honeywell Chemicals at Geismar, Louisiana, uses Honeywell RVS radar system to prevent collisions and deter attacks marine terminal Safety Manager Remote IO enables smaller footprint safety function for gas fields Freeport LNG invested in defense in depth concept integrated into the ICSS, including perimeter security, access control, digital video, Fire & Gas, Operator Training Simulator To see details on these stories & more, click here to view Honeywell web site
Improved Reliability Operations Excellence Challenges Increase Asset Availability Protect High Capital Assets Operate Consistently Enhance Asset Lifecycle Solutions Equipment Health Monitoring Plant Performance Monitor Wireless Solutions / Handheld Devices Migration Path Solutions Asset Management Equipment Health Monitoring Boundary Management Advanced Process Control Open Systems Management Lifecycle Services Advanced Solutions Plant Performance Monitor Corrosion Detection
Examples of Improved Reliability HoneywellProcess.com Honeywell s Field Advisor supports Maintenance Excellence initiatives, enables Operator Driven Reliability Automates and improves field activities for operations, quality, HSE, maintenance and reliability BP Alaska looks to Honeywell for solutions to further the life of large scale North Slope assets and gas plants. Decades old legacy controllers and SCADA are integrated with latest Experion systems to improve operations and safety Statoil Norway used Honeywell s TurboSuite to increase gas turbines availability by up to 3% and decrease maintenance costs by up to 15% BG uses Honeywell Remote Controller to automate 1000 s of CBM wells To see details on these stories & more, click here to view Honeywell web site
Improved Efficiency Do More with Less Challenges Solutions Increase Production Efficiency Advanced Control and Optimization Solutions Simulation Solutions Energy Management Increase Capacity Utilization Advanced Control Supply Chain Management and Optimization Capture Best Operating Practices Training Simulation Procedural Operations Advanced Alarm Management Wireless Mobility Increase Resource Productivity Alarm Management (ASM) MES
Examples of Improved Efficiency HoneywellProcess.com Apache uses Honeywell UOP s Separex membrane system to remove contaminants at the Horn River Basin shale gas production reducing maintenance and expediting startup. Enterprise Products use Honeywell Advanced Process Control to provide real-time optimization of their gas processing plants to improve efficiency. Cutaway of Honeywell s MTG that generates power from wasted energy in pressure drops Gaz de France uses Honeywell s TurboSuite at its Cherré Gas Compressor to reduce fuel consumption and improve lifespan of the 5 Allison 570 compressors. To see details on these stories & more, click here to view Honeywell web site
Improved Flexibility Respond to Opportunities Challenges Act Quickly When Supply Chain Changes Knowledge Transfer to New Employees Easy and Affordable Expansion Sustain Benefits Over Lifecycle of Solution Solutions Well Performance Management Enterprise Application Integration Decision Support Operations & Performance Management Operator Training Simulation Procedural Operations Remote Operations Standardized, repeatable automation infrastructure with Virtualization Enterprise Application Integration Technology Refresh Performance Management Services Remote Performance Monitoring Lifecycle Management Services APC can make older operations more efficient at low capacity operation
Examples of Improved Flexibility High-resolution scheduling workflow Operate assets remotely To see details on these stories & more, click here to view Honeywell web site HoneywellProcess.com Freeport LNG uses Honeywell s Advanced Planning and Scheduling to calculate optimized operations and send-out schedules BP looks to Honeywell for solutions to further the life of large scale North Slope assets. Decades old legacy controllers and SCADA are integrated with latest Experion systems to improve operations and safety Atlanta Gas Light (AGL) used our Remote Ops technology to integrate 5 Gas Storage Plants into one (remote) control room and reduce operating expenses significantly. Enbridge uses Honeywell Flow Correctors to remotely read 1000 s of gas meters each day
Introduction Shale Gas Production Challenges Unique Enterprise-wide Solutions Examples Meeting Shale Gas Challenges The Honeywell Difference
The Honeywell Difference HoneywellProcess.com Many products / services / solutions developed and delivered specifically for Shale Gas operations Superior Focused on enabling flexibility and speed with reduced risk Has over 6,000 engineering, maintenance and software support personnel worldwide Global experience with local support Supporting customer s systems for over 30 years HPS is currently executing projects globally worth $2 billion Industry expertise Integrated portfolio Project execution Lifecycle services
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