Form No. 8700 Bryan Flexible Water Tube TM Triple-Flex Series Ultra-High Efficiency Condensing Hot Water Boilers 3,000,000 BTUH Natural Gas Fired Minimum 90% Thermal Efficiency at 160 F Return with 20 Rise Efficiencies over 99% Achievable Quality Construction Features Model TF 300 A. Heavy 316L stainless steel boiler pressure vessel, built and stamped in accordance with the ASME Boiler Code, Section IV. B. Bryan 316L stainless steel bent water tubes are flexible, individually replaceable without welding or rolling. Never more than two tube configurations. C. Boiler furnace area access panels are constructed of heavy gauge stainless steel with 2" high temperature ceramic fiber and insulation, bolted and tightly sealed to boiler frame. D. Easily removable access panels make the interior of the boiler accessible for service and inspection. E. Steel boiler jacket with 16 gauge rust-resistant zinc coating and attractive powder coated finish. F. Minimum sized stainless steel flue vent. G. Low NOx combustion and ultra quiet operation. H. All controls and gauges are factory installed and wired with easy access for servicing. Bryan Triple-Flex TM Series Specifications NO x levels of sub 30 ppm Air-fuel ratio control 5 to 1 turndown Bryan hybrid metal fiber burner PID hydronic controller Full modulation Variable speed combustion air blower BOILER INPUT OUTPUT (1) APPROX. SHIP MODEL MBH (KW) MBH (KW) HP (KW) LBS. (KG) TF 300 3,000 (879) 2,700 (791) 81 (792.6) 4,080 (1,850) NOTE: (1) Output and horsepower based on an minimum thermal efficiency of 90%. Bryan Flexibility Gives You: Flexible and easily replaceable stainless steel tubes. Flexibility in boiler room design with standard or reverse construction. Flexibility to deliver high efficiencies with high or low system water temperatures. Flexibility to reduce energy costs in new or retrofit building designs. Flexibility to meet current air quality requirements. BRYAN BOILERS Originators of the Flexible Water Tube design
Bryan Triple-Flex TM Series Gas Fired Flexible Tube Boilers Efficient Water Tube Design The Bryan Flexible Water Tube provides for maximum heat transfer and the highest operating efficiency. No Thermal Shock The flexibility of the bent water tube design eliminates all possible damage from Thermal Shock and from stresses caused by poor or unequal internal circulation. This is particularly important with forced hot water heating systems designed for higher temperatures and greater temperature drops. Compact Minimum Floor Space Reverse construction option allows boilers to be installed with minimum floor space. Shipped completely assembled and wired. Tubes are easily removable and replaceable, requiring little service space. PLAN VIEW REAR VIEW LEFT SIDE VIEW FRONT VIEW BOILER DIMENSIONS in inches (cm) A B C D E* F G H I J L BOILER Length Width Height Min. Tube Floor to MODEL Of Outside Over Overall Gas Train Return Supply Flue Flue Removal Flow NUMBER Jacket Jacket Jacket Length Connection Nozzle Nozzle Size Location Clearance Nozzle 144 1 /4 34 3 /4 74 1 /4 150 1 /8 2 NPT 3 FLG 3 FLG 8 122 1 /4 27 67 3 /4 TF 300 (366.4) (88.3) (191.1) (381.3) (5.1) (7.6) (7.6) (20.3) (310.5) (68.6) (172.1) NOTE: *Gas train dimensions will vary depending on job specifications and conditions. Dimensions and specifications are subject to change without notice. Consult factory for certified dimensions. Bryan Triple-Flex TM Series Boilers Standard and Optional Equipment STANDARD EQUIPMENT FURNISHED Water Boiler Thermometer and pressure gauge, ASME-rated boiler relief valve, water temperature operator control (210 F max.). High limit control and probe type low water cutoff both with manual reset. Hydronic Operating Control Honeywell "SOLA" commercial hydronic safety control and interface system with LCD touch screen display technology. "SOLA" allows for complete monitoring, modifying and commissioning of important boiler control points. Gas Equipment Burner firing shut-off valve, automatic operating gas valve, safety gas valve. High and low gas pressure switches, air and water flow switches, pilot solenoid valve, electric ignition assembly, main manual gas shut-off valve, gas pressure regulating actuator, pilot shutoff valve, pilot gas pressure regulator. Based on natural gas 1,000 BTU/CF supplied at 14" W.C. minimum 2 PSIG maximum. Boiler Control Center The control center will be provided with "SOLA" control, remote reading temperature and pressure gauges, indicating lights power, call for heat, fuel on and failure, a on-off switch, control reset, with operator and limit indicators. All controls including control circuit transformer will be installed and wired. Standard control voltage 120/1/60. Main voltage 240/3/60, with 15 AMP draw. OPTIONAL EQUIPMENT 1. Auxiliary probe type low water cutoff (water) 2. Alarm bells or horns 3. Lead-lag systems for two or more boilers with or without outdoor reset control When ordering, please specify: 1. Supply and return temperatures required 2. Boiler relief valve setting - 60 PSIG std. 3. BTU content, specific gravity and pressure available 4. Optional extra equipment as required Bryan Steam LLC Leaders Since 1916 783 N. Chili Ave., Peru, Indiana 46970 U.S.A. Phone:765-473-6651 Internet:www.bryanboilers.com Fax: 765-473-3074 E-mail:inquiry@bryansteam.com Form No. 8700 2009 Bryan Steam LLC Printed in USA 19-9810
Triple-Flex TF Series Ultra High Efficiency Condensing Water Boilers Forced Draft Gas Fired The boiler shall be a Bryan TRIPLE-FLEX Ultra High Efficiency Condensing Flexible water tube boiler. Model TF 300, with a capacity of 3,000,000 BTUH input and 2,700,000 BTUH output / 81 HP. The boiler manufacturer shall guarantee a minimum of 90% thermal efficiency at 160 o F return water and 180 o F supply water (20 o F rise) The boiler shall be constructed and assembled as a completely packaged UL / CSD-1approved unit ready for field connections to the water supply, return connection, electrical power supply, fuel supply, relief valve discharge, building management controls and flue-gas vent. The water boiler shall be manufactured in strict accordance with the ASME Heating Boiler Code, Section IV, and shall bear the ASME H stamp for a maximum working pressure of 160 PSIG at 210 o F temperature. The boiler shall also be built to withstand 150 o F delta T. The boiler shall have no less than 8 sq. feet of heating surface per boiler horsepower. VESSEL AND TUBE CONSTRUCTION The boiler shall be constructed on a heavy steel frame. The # 316L stainless steel boiler pressure vessel shall be provided with adequately sized upper and lower drums. And includes # 316L stainless steel water tubes that are to be 1 ½ O.D, in two different tube pass configurations: furnace section -- 8 pass tube convection section --10 pass tube. All tubes are flexible serpentine bend design, not subject to thermal shock damage. Each individual water tube shall be easily removable and replaceable without either welding or rolling. The boiler shall have no more than two tube configurations. The boiler shall be furnished with an adequate number of tappings and full size inspection openings to facilitate internal boiler inspection and cleaning. FURNACE/COMBUSTION CHAMBER CONSTRUCTION The boiler shall be provided with three distinct combustion flue gas chambers. Access to the furnace / combustion chambers is gained by an access door with an opening of no less than 30 wide x 59 high to allow for inspection of the interior chambers and the burner head. All doors shall be individually removable and shall be affixed to the pressure vessel frame with fully gasketed attachments for pressurized firing. The doors shall be insulated with 2 high temperature ceramic fiber blanket. The furnace / combustion chamber shall be primarily of water-wall design with one side of removable panels. The stationary interior wall shall be lined with 2 high temperature ceramic fiber blanket insulation. The front and rear walls are insulated with 2 mineral fiber mono block covered by 2 high temperature ceramic fiber blanket insulation. The boiler furnace / combustion chamber and flueways shall be designed to operate at a positive 0.10 w.c. at the boiler flue outlet. The boiler will require a positive pressure AL 29-4 C stainless steel type metal flue. JACKET CONSTRUCTION The boiler shall be complete with a metal jacket, 16 gauge, steel casing, finished with a suitable heat resisting powdered coated finish and shall be constructed on a structural steel frame and properly insulated with an 1 air space. The complete jacket shall be easily removable and reinstalled. The boiler shall incorporate individually removable jacket doors, with handles providing easy access to combustion chamber and access panels. The entire tube area shall be easily accessible for fireside cleaning from one side. BOILER TRIM AND CONTROL EQUIPMENT 1. Remote reading thermometer and pressure gauges 2. Water temperature operating control 3. High limit safety control with manual reset 4. Probe type low water cutoff control with manual reset (Continued on Page 2) Form 2387 Rev 02/13/09 Repl New Page 1 of 2
Triple-Flex TF Series Ultra High Efficiency Condensing Water Boilers Forced Draft Gas Fired BOILER TRIM AND CONTROL EQUIP. (Cont d) 5. ASME safety relief valve 6. Water Flow switch 7.Flue outlet temperature sensor BOILER / BURNER CONTROL EQUIPMENT PACKAGE Boiler / burner control package shall be furnished with a Sub 30 PPM Low NOx forced draft metal fiber flame retention gas burner. Burner shall be complete with variable speed combustion blower for supplying optimum combustion air with normal vent conditions. The following controls shall be furnished: 1. Main manual gas shutoff valve 2. Fuel / air ratio regulating gas valve actuator with safety shut-off function 3. Auxiliary safety shutoff gas valve 4. High and low gas pressure switches 5. Gas pilot shutoff and solenoid valves 6. Gas pilot ignition assembly with ignition transformer 7. Pilot gas pressure regulator 8. Air safety switch 9. The boiler indicator panel shall be supplied with: a. Four indicating lamps power on, call for heat, fuel on and failure. b. On-off switch c. Honeywell SOLA boiler control system complete with heat control, primary flame safeguard supervision with UV flame sensing, circulation pump control, combustion fan control, boiler control, electric ignition function, PID load control with 4-20 ma remote set point and LED status indicators and stack and supply water temperature indicator MISCELLANEOUS INFORMATION All appropriate controls where possible, shall be mounted on boiler front. A tube removal and replacement shall be demonstrated at time of start-up. Demonstration time not to exceed 40 minutes. The boiler vessel shall be warranted for entire service life of the boiler against thermal shock on a non-pro-rated basis. OPTIONAL BOILER TRIM & CONTROLS 1. Auxiliary probe type low water cutoff control OPTIONAL BURNER CONTROLS AND ACCESSORIES 1. Alarm buzzer 2. FM, GE-GAP or other insurance requirements 3. Lead lag control system for multiple boilers Form 2387 Rev 02/13/09 Repl New Page 2 of 2