BONO ENERGIA INDUSTRIAL BOILERS
RELIABLE BOILERS, RELIABLE PARTNER Energy efficiency Bono manufactures industrial boilers with thermal efficiency up to 99%, minimizing energy costs for our customers. Ultra low emissions Bono complies with the strictest international requirements on pollution. Our boilers conform to the emission limits imposed by the most recent Chinese regulations. Wide range of fuels Bono designs combustion systems for different types of fuels, including: bio-gas, heavy fuel oil, animal oil, vegetable oil and crude oil. Tailor-made solutions Bono can engineer customized solutions according to specific customer needs in terms of performance, installation and logistics. Packaged and fire tested products Bono manufactures packaged solutions, fire tested before shipment, reducing installation and start-up activities on site. Catalogue 04 CANNON GROUP 04 BONO: FROM TRADITION TOWARD EXCELLENCE 05 BONO ENERGIA HISTORY 06 TECHNICAL CAPABILITIES AND SERVICES 06 CERTIFICATIONS 07 BONO THERMAL OIL HEATERS 08 MULTI-COIL THERMAL OIL HEATERS - OMV 09 MULTI-TUBULAR THERMAL OIL HEATERS - OMP/HTH 10 BONO STEAM BOILERS 11 FIRE TUBE STEAM BOILERS SM/SG 12 FLASH COIL STEAM GENERATORS-UM 13 WATER TUBE BOILERS 16 OPTISPARK: BONO SMART CONTROL SYSTEM
BONO HISTORY 2014 Cannon Group Cannon is an Italian private company supplying Plastics Processing Technologies (for polyurethanes, composites and thermoforming) and Steam and Water Technologies (boilers and water treatment systems). Founded in the 1960s, today Cannon operates in more than 40 countries, with 12 manufacturing centers worldwide. It employs 1000 people and serves more than 25.000 clients around the world. BONO: FROM TRADITION TO EXCELLENCE Established in 1958 in Milan, BONO ENERGIA joined the Cannon Group in 1988. Today Bono is one of the leading manufacturers of steam boilers, hot water boilers and thermal oil heaters. In more than 50 years of activity BONO has become a trusted and reliable partner for thousands of customers worldwide. The company focuses on energy efficiency, emissions reduction and customized solutions for specific customer requirements. BONO has been present in the Chinese market since the early 90s, acquiring the Chinese Boiler Manufacture License (A class) in 1997. BONO ENERGIA is one of three companies in Cannon s Steam and Water division, that also includes ARTES INGEGNERIA (water treatment systems) and BONO SISTEMI (biomass fired boilers). The division s manufacturing centers are all located in Italy (Milan, Netro and Oliveto Citra). 1973 2006 Representative Office is opened in Russia 1997 obtained the main global sector certificates: SELO, ASME 1983 international patent for the multi-tubular thermal oil heater the 20th world agent meeting 2000 Cannon Far East (CFE) and BONO Far East Representative Office are established 1988 join The Cannon Group 1977 New manufacturing site in Southern Italy production capability doubled acquiring another factory 1963 in Northern Italy first international patent heat exchange tube with high heat transfer 1962 coefficient birth of the first thermal oil heaters 1958 the first steam boiler 04 05
TECHNICAL CAPABILITIES AND SERVICES BONO s people are the company s strength. More than 30 engineers provide mechanical, electrical, automation and process design, while 15 engineers work with our customers during all project phases. In case of special applications, the technical department can provide finite element analysis as well as piping stress analysis. BONO boilers have been successfully installed in thousands of projects worldwide. With more than 50 years of experience, our company is committed to providing after sales services to our customers through: 1. Remote assistance and diagnostics, with our proprietary Optispark system 2. Direct supply of original spare parts 3. Planned maintenance BONO THERMAL 4. On site training OIL HEATERS CERTIFICATIONS Our deep knowledge of international standards, combined with our customer s specific needs, enables us to provide the best solutions for every boiler project. Our products comply with SELO certification (Boiler grade A and Pressure vessels grade D1 D2), PED (machinery and ATEX directives) and GOST-R & RTN. BONO is able to design and manufacture boilers according to the main international codes: ASME, EN, TDR, BS 1113. While our customer s satisfaction is our main goal, we also aim to reduce our impact on the environment and protect the health and safety of our workers. BONO achieved the Quality System Certification ISO 9001:2008 in the 90s. Today it holds the Occupational Health & Safety Management System OHSAS 18001:2007 and the Environmental Management System ISO 14001:2004. The company manages all these systems with an Integrated Management System. Thermal oil heaters are the right choice when customers require high temperatures and thermal stability. In this field, BONO has acquired decades of experience, having supplied thousands of thermal oil heaters in a wide range of industries: Oil & Gas, Chemicals, Textiles, Packaging, Food & Beverage etc. As opposed to most manufacturers, BONO proposes two technologies: multi-coil heaters (OMV) and multi-tubular heaters (OMP, HTH) 06 07
MULTI-COIL THERMAL OIL HEATERS - OMV Technical Parameters Thermal capacity from 0,2 to 6 MW Fuels: natural gas, LPG, diesel oil, heavy fuel oil. Operating temperature: up to 350 C. Heater body design: 4 concentric coils containing up to 7 parallel tubes Vertical or horizontal configuration Product Highlights High thermal efficiency: multi-coil structure designed to maximize heat exchange. Efficiency can be further increased with an air pre-heater. Longer thermal fluid lifetime: temperature differences between bulk and film are minimized, preventing oil cracking events. Low thermal stress on pressure parts: the homogeneous heat exchange reduces thermal imbalances and increases the operating life of the heater. Easy maintenance: simple access to combustion chamber and coils through the removable upper cover. MULTITUBULAR THERMAL OIL HEATERS - OMP/HTH Technical Parameters Thermal capacity from 1,7 to 40 MW Fuels: natural gas, LPG, diesel oil, heavy fuel oil, hydrogen Operating temperature: up to 400 C Multi-tubular design composed of convective and radiant section. Integrated combustion air-preheater Product Highlights High thermal efficiency: the excellent heat exchange in the convective and radiant sections, and the integrated combustion air pre-heater combine to achieve an efficiency level of up to 93%. Refractory limited to the burner area: this reduces thermal inertia during load changes and avoids unwanted heat transfers during plant outages. Longer thermal fluid lifetime: the fluid heats up slowly in convective area, reducing thermal shocks in the radiant section. Low emissions: the large combustion chamber results in low thermal loads. Easy maintenance: Inspection doors ensure easy access for cleaning and maintenance. Automatic soot blowers clean the convective section in cases of heavy fuel oil firing. Customization: OMP and HTH heaters can be engineered for high temperature or large capacity applications. Tailors in action: containerized solutions. Remote locations or harsh climatic conditions can pose significant challenges to the construction and operation of industrial facilities. To encounter clients requirements of constant availability of a thermal plant in particular and difficult situations, Bono has designed and manufactured complete turnkey solutions. An example is our full-optional containerized thermal plant outfitted with two OMV 600 thermal oil heaters, engines, pumps and all electric aids. This containerized solution has found several applications including the wood process industry in the UK and the oil & gas industry in Russia and North Africa. 360 Collaboration with clients At BONO, we collaborate with our customers to engineer heavily customized solutions for challenging applications. Heavy duty applications, such as crude oil pumping stations in Siberia, needs very consistent performance and reliable heaters. The limited space available in the pumping stations and the extremely remote and difficult environmental conditions were the main challenges in this project. To make it possible, we worked together with our customers (two Russian engineering companies) to co-engineer the best technical solution. The result was a thermal heater designed to fit in special containers for easy shipment and installation. The new design also focuses on fast maintenance operations. All the steps, from the project design to the after-sales service, were supported by the continuous assistance of the Bono Russian office. High temperature applications BONO heaters can comply with the high demanding specifications of the petrochemical and plastics industries. When the production process needs very high operating temperature (up to 400 C), BONO HTH thermal oil heaters are the best solution. Two high temperature HTH heaters, with a thermal capacity of 16,3 MW each, have been installed in two plants of a Chinese PET and polyester manufacturer. A Finnish refining company also chose HTH heaters for two plants in the Netherlands and in Singapore. The heaters, with a capacity of 8.5 MW each, comply with API 560 standards. 08 09
FIRE TUBE STEAM BOILERS - SM/SG Technical Parameters SM Series Steam production: from 0,5t/h to 6t/h Multi fuel: gas and liquids Pressure: from 10 to 30 bar Special customization Engineered heat recovery systems High pressure or super-heated steam applications Special automation solutions available SG Series Steam production: from 5t/h to 25t/h Multi fuel: gas and liquids Pressure: from 12 to 30 bar Water tube wet back BONO STEAM BOILERS BONO has been manufacturing steam boilers since 1958, and has acquired Product Highlights High thermal efficiency: up to 95% for standard executions. Customized heat recovery systems increase efficiency up to 99% with condensation technologies. Balanced heat exchange: fire tubes and tube plates experience a uniform thermal load, reducing thermal stress and increasing boiler s operating life. Robust design: dished tube plates, fire tubes expanded and welded to the plates. Low emissions: NOx emissions lower than 50 mg/nm3 in some applications. Easy maintenance: boiler s internal parts are easily accessible without uninstalling the burner. Limited use of refractory in SG boilers: to reduce extraordinary maintenance thousands of references around the world. When steam plays an essential role in clients production process, they can always rely on our products. BONO manufactures fire tube steam boilers (SM/SG), flash coil steam boilers (UM), water tube steam boilers (CT) and heat recovery steam boilers (HRSG) Tons of steam all around the world BONO fire tube steam boilers can be found in thousands of industrial plants, for different applications around the world. Today, the Far East is the most important growth area for our company. In Vietnam, a French pharmaceutical company has recently installed an SM-400 (a 4 t/h boiler). In Indonesia, a local food and beverage company has purchased two SM-500 (5 t/h boiler) fired by natural gas and diesel oil for their production processes. Customization is the word BONO worked together with a French Engineering company, assisted a Lebanese poultry processing company to drastically reduce its energy costs. The organic waste produced from chicken processing was turned into animal oil, and BONO designed a special SG-1000 (10 t/h) boiler fired by this oil. The ash content of this fuel is particularly high, and the customer needs to clean the internal parts of the boiler every month. For this reason, the BONO SG-Model provides a simple and effective maintenance process for the customer. 10 11
FLASH COIL STEAM GENERATORS-UM Technical Parameters Steam production: from 0.3 to 5 t/h Fuel: Natural gas, Diesel oil, heavy fuel oil Pressure: from to 10 bar up to 120 bar. Design: vertical and horizontal configuration Product Highlights: High efficiency: customized heat recovery systems increase efficiency above 95%. Very fast start-up: operating conditions achieved in 2 3 minutes. Compact solution: very limited space requirements for installation. Easy operation: automatic control system requires minimal activity during operation. Easy maintenance: simple access to internal parts through the removable upper cover. WATER TUBE BOILERS BONO s water tube steam boilers are the result of more than 40 years of experience in industrial, petrochemical, power generation High pressure at work Edible oil refineries need high pressure and continuous high temperature steam for their deodorization process. BONO UM-High Pressure flash coil steam generators can provide steam at 200/300 C and operate up to 120 bar. The internal 16Mo3 special steel alloy coil, designed and manufactured inhouse, also assures excellent wear and fatigue resistance. Some references of BONO s UM-HP natural circulation ge- and district heating applications. According to the needs and specification of clients, BONO s water tube boilers can be customized for the production of steam, superheated steam or superheated water. nerators can be found in edible oil refineries in China, Nigeria, Kenya and Denmark. These boilers are fuelled by natural gas and diesel oil, with a thermal capacity of 1,75 MW and providing 4,6 t/h of steam each. 12 13
Renovation ahead auxiliary boiler WATER TUBE BOILERS Technical Parameters Steam production: up to 200 t/h Thermal capacity: packaged solution up to 40 MW; field erected up to 80 MW Fuel: natural gas, diesel oil, heavy fuel oil Pressure: up to 80 bar Temperature: up to 500 C Low NOx burner Specific Customization: Ultra-low NOx burners (< 50mg/Nm3), with double or triple air register Integrated heat recovery units Warming Cities superheated water generator When an important French power generation company decided to modernize their production site in Le Havre, they chose Bono as their partner for the installation of two auxiliary water tube boilers. The required capacity was 130 t/h of super-heated steam per boiler. BONO worked together with the customer to provide a complete turn-key project: from the full engineering of the system and shop manufacturing, to on-site installation and erection, commissioning and start-up of the boilers. In district heating systems, heat is generated efficiently in a central location and distributed to residential, industrial and commercial sites. Bono worked with a leading Italian multiutility to supply three super-heated water generators with a capacity of 80 MW each. The new boilers replaced older coal fired units. According to client s requirements Bono offered an ultra-low NOx emission solution: 50 mg/nm3 at 3% O2. Due to their very large size, the generators were designed to be manufactured in modules and assembled on site. These new generators provide auxiliary thermal energy to the multi-utility network during peak hours. Bono in China steam generator BONO has supplied water tube boilers to the Chinese market since the early 90s and over the years we are able to fully understand Chinese regulations and local customer needs. For example, working side by side with our Chinese partners, Bono supplied two water-tube boilers, with a saturated steam production of 40 t/h, to a Chinese petrochemical enterprise in Puyang. No need to waste heat heat recovery boiler BONO Energia supplied a waste heat recovery steam generator to a refinery in Congo, Africa. The project was managed by a large EPC contractor that was responsible of the first phase of a requalification project of some oil plants in Congo. BONO delivered a waste heat recovery steam generator, with capacity of 15 t/h, steam pressure of 13 bar and temperature of 230 C, feeding an RSV process (Recycle Split Vapor) used to split ethane and propane from natural gas. Making life sweeter superheated steam boiler A French sugar producer awarded Bono a project for the supply of a water tube boiler with challenging requirements in terms of reliability, efficiency and emissions. The result was a site-erected water tube boiler (170 t/h) fired by four burners and fuelled with natural gas. The boiler provided superheated steam at 485 C and respected all the emission limits imposed. 14 15
OPTISPARK: BONO S SMART CONTROL SYSTEM BONO OPTISPARK is an electronic control system, designed and developed by BONO, for the control of industrial boilers and boiler rooms. Optispark s features include: Combustion control and optimization Boiler safety control Energy efficiency management Emissions control and data recording Prompt response to load changes Information for maintenance activities Boiler remote control. Predictive maintenance. Bono Optispark can be installed on either new or existing boilers and it is suitable for any burner. It is also possible to completely control the boiler remotely. Optispark is able to identify anomalies and critical points, so it can quickly intervene to avoid the machine s complete shutdown. This allows important savings for our clients in both emergency maintenance and plant stoppage costs. 16 17
食品饮料化工及制药石油和天然气纸浆和造纸 18 19
Cannon Far East 2 Woodlands Sector 1 #03-08, Woodlands Spectrum 738068 Singapore Singapore Phone +65 67532900 Fax +65 6753274