Page 1 INSTALLATION & OPERATING INSTRUCTIONS FOR FEDERAL FLOOR FURNACE OFB-100 AND OFB100L UNPACK SHIPMENT CAREFULLY AND INSPECT FOR DAMAGE. ALL GOODS ARE CAREFULLY MANUFACTURED, INSPECTED, CHECKED, AND CARTONED BY EXPERIENCED WORKMAN. OUR RESPONSIBILITY CEASES UPON DELIVERY OF GOODS TO CARRIER IN GOOD CONDITION. THE CONSIGNEE MUST FILE ANY CLAIMS FOR DAMAGE, SHORTAGES IN SHIPMENT OR NON- DELIVERY, IMMEDIATELY AGAINST CARRIER. CLAIMS AGAINST FEDERAL HEATING AND COOLING CORPORATION FOR ERRORS OR SHORTAGES IN PACKING MUST BE NOTED ON BILL OF LADING WHO MUST ACCOMPANY CLAIM. NO CLAIM WILL BE ALLOWED UNLESS PRESENTED WITHIN TEN (10) DAYS AFTER RECEIPT OF GOODS. FOR EASY, FAST INSTALLATION AND FOR RESULTS 1. FURNACE A. LOCATE HEATER AS NEAR CENTER OF BUILDING, BUT NOT TOO FAR FROM CHIMNEY. B. YOUR NEW OFB-100L IS 36" LONG, 24" WIDE, AND 32-1/2" DEEP, SO CUT HOLE IN THE FLOOR TO SUIT. HOLE IS FLOOR SHOULD BE FRAMED IN ON ALL FOR (4) SIDES WITH 2" X 6" FRAMING. CLEARANCE BELOW FURNACE SHOULD BE ABLE TO DRAIN, SO THAT FURNACE DOES NOT STAND IN WATER. C. ZERO CLEARANCE TO COMBUSTIBLES 2. SMOKE PIPE A. RUN A 6" SMOKE PIPE FROM FURNACE (FURNACE HAS A THRU FLUE) SO SMOKE PIPE SHOULD BE FROM SMOKE OUTLET ON FURNACE NEAREST TO CHIMNEY. ALL JOINTS ON SMOKE PIPE SHOULD BE TIGHT FITTING. SMOKE PIPE SHOULD BE GRADED UP HILL TO CHIMNEY AT LEAST 1" PER FOOT OF LENGTH. INSULATE BETWEEN SMOKE PIPE AND FLOOR JOIST WHERE NECESSARY. B. TOO LONG A RUN OF THE SMOKE PIPE WILL NOT GIVE PROPER DRAFT. C. NO OTHER APPLIANCE SHOULD BE CONNECTED TO FLUE OR CHIMNEY. D. A DRAFT REGULATOR IS RECOMMENDED. 3. THE CHIMNEY A. IF EXTENDING THRU THE CENTER OF A PEAK ROOF, THE CHIMNEY SHOULD EXTEND AND LEAST TWO (2) FEET ABOVE THE PEAK. IF THE CHIMNEY DOES NOT EXTEND THRU THE CENTER OF A PEAK ROOF, IT SHOULD EXTEND AT LEAST 3' ABOVE THE PEAK OR ANY ADJACENT STRUCTURE. OUTSIDE METAL CHIMNEY OR FLUE SHOULD BE INSULATED AS ABOVE INSTRUCTIONS. 4. ELECTRICAL CONNECTIONS A. HAVE A LICENSED ELECTRICIAN CONNECT A 110 VOLT, 30 AMP POWER LINE TO THE FUSED DISCONNECT SWITCH IN THE BLOWER COMPARTMENT, 5. OIL TANK A. SHOULD BE INSTALLED IN ACCORDANCE WITH LOCAL REGULATIONS AND THOSE OF THE NATIONAL BOARD OF UNDERWRITERS. B. IF OIL TANK IS ABOVE BURNER CONNECTION, A SINGLE SUPPLY LINE WILL SUFFICE. IF OIL TANK IS BELOW BURNER CONNECTION, A 2 PIPE SYSTEM IS NECESSARY. A PLUG MUST BE INSTALLED IN OIL PUMP; SEE INSTRUCTIONS FURNISHED IN OPERATION MANUAL. C. A SHUT OFF VALVE SHOULD BE INSTALLED IN THE OIL SUPPLY LINE IN AN ACCESSIBLE LOCATION TO THE TANK. D. A U.L. LISTED OIL STRAINER SHOULD BE INSTALLED IN THE OIL SUPPLY LINE NEAR THE BURNER. E. PIPING SHOULD BE AT LEAST 3/8" COPPER TUBING WITH FITTING TO MATCH. THE SUPPLY LINE SHOULD NOT COME CLOSER THAN 3" FROM THE BOTTOM OF THE OIL TANK. BOTH LINES SHOULD BE IN ONE PIECE FROM TANK TO BURNER WITH OUT TRAPS.
Page 2 PAGE:2 STARTING BURNER A. BE SURE OIL TANK IS FILLED, ALL VALVES OPEN, AND CONTROLS SET FOR OPERATION. B. OPEN AIR ADJUSTMENT PARTIALLY, OPEN INSPECTION DOOR, AND TURN ON SWITCH, C. PRIME PUMP ACCORDING TO MANUFACTURER'S RECOMMENDATIONS AND CHECK PRESSURE. D. IF SAFETY LOCKOUT OCCURS RESET AFTER 1 TO 2 MINUTES. E. DO NOT RUN FUEL UNIT DRY. F. PRIME PUMP WITH OIL. G. WHEN FIRE IS ESTABLISHED, MAKE A TEMPORARY AIR ADJUSTMENT TO CLEAR ANY SMOKE. LEAVE INSPECTION DOOR OPEN UNTIL COMBUSTION CHAMBER IS DRY. WHEN NORMAL TEMPERATURES ARE REACHED, ADJUST DRAFT AND AIR INTAKES FOR A CLEAN FIRE. H. AFTER FURNACE AND COMBUSTION CHAMBER ARE UP TO NORMAL OPERATING TEMPERATURE, SET DRAFT TO MINUS.02 TO MINUS,03 WATER COLUMN OVER THE FIRE USE DRAFT GAUGE. 7. FINAL CHECKOUT A. USE SMOKE TESTER AND SET BURNER AIR ADJUSTMENT NOT MORE THAN A NO. 2 SMOKE (SHELL BACCARAT SCALE). B. RE-CHECK DRAFT AND TAKE C02 READINGS OVER FIRE AND IN THE SMOKE PIPE. C. IF A LARGE DIFFERENTIAL BETWEEN C02 READINGS IS NOTED, OIL LEAKAGE IS THE MOST COMMON CAUSE. D. OPEN INSPECTION DOOR, TURN OFF OIL VALVE, AND CHECK OUT SAFETY TIMING OR COMBUSTION CONTROL. E. CHECK OPERATION OF LIMIT CONTROL AND THERMOSTAT. F. CHECK FOR OIL LEAKS, G. ALL INSTALLATIONS SHOULD BE RE-INSPECTED AFTER 1 TO 2 WEEKS OF NORMAL OPERATION. THE FEDERAL HEATING & COOLING CORPORATION OFFERS THE ABOVE INFORMATION 0NLY AS A GUIDE WITH NO RESPONSIBILITY AS TO THE FEDERAL HEATING & COOLING CORP. WE SUGGEST THAT YOU HAVE A LICENSED HEATING INSTALLER TO INSTALL THIS FURNACE. THE SHUMAN CO. 3232 SOUTH BOULEVARD CHARLOTTE NC 28209
Page 3 FEDERAL DIVISION OF THE SHUMAN COMPANY LIMITED WARRANTY 8/6/01 The Federal Division of the Shuman Company ("Company") hereby warrants, upon the terms and conditions hereafter set forth, to the original purchaser only that the furnace described in the Guarantee Registration Form attached is free from defects in the material and workmanship. The obligation of the Company under this warranty shall be limited to the replacement of any part that is, in the sole opinion of the Company, defective in material or workmanship, and which is returned, transportation charges prepaid, to the Company. Excluded from the coverage of this warranty are parts and equipment furnished by other manufactures. Also excluded form this warranty are labor costs of the Company which may be charged the purchaser in connection with the replacement of any defective part. Defective parts returned to the Company within one year of the date of sale shall be replaced without charge, other than for labor reasonably required to effect the replacement. After one year, and within ten years of the date of sale, the heat exchanger shall be replaced by the Company at the prevailing price less a pro-rata credit for the unexpired portion of the ten-year period. The warranty shall be void unless the Company at 3232 South Boulevard, Charlotte, North Carolina 28209 receives the attached Guarantee Registration Form, completed in all respects, within 15 days of the date of sale to the original purchaser. Furthermore, this warranty shall be void if the furnace is not installed in accordance with standards at least equal to those recommended by the National Warm Air Heating and Air Conditioning Association, local codes and the manufacturer's instruction manual; or if the furnace is operated at a capacity greater than indicated on its name plate or otherwise; or if the furnace is removed from the site of its original installation; or if the furnace has been subject to accident, alteration, abuse or misuse. "Original purchaser" as used herein shall mean that person, firm or corporation to whom the furnace is originally sold and for whom it is installed by a distributor, or dealer of the Company. THE FOREGOING LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED BY THE COMPANY AND EXCLUDED HEREBY. THE COMPANY SHALL NOT BE LIABLE FOR ANY SPECIAL OR CONSEQUENTIAL DAMAGES CAUSED BY A BREACH OF THIS WARRANTY, THE PURCHASER'S EXCLUSIVE REMEDY BEING SECURING REPLACEMENT OF THE PARTS DEFECTIVE IN MATERIAL OR WORKMANSHIP PURSUANT TO THE TERMS HEREOF.
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Page 16 FEDERAL DIVISION OF THE SHUMAN CO Guarantee Registration Form NO WARRANTY OF THE FEDERAL DIVISION OF THE SHUMAN CO SHALL BE EFFECTIVE WITH RESPECT TO ANY EQUIPMENT SOLD UNLESS THIS FORM IS COMPLETED AND RETURNED TO THE SHUMAN CO. PURCHASER'S NAME & ADDRESS DEALER'S NAME & ADDRESS SERIAL NUMBER DATE OF SALE: ============================================================================ =