INSTALLATION AND OPERATIONS MANUAL KBML MILK CART KBMH MILK CART
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1 BLU TECHNOLOGY MILK CARTS... 4 1.1 BLU REFRIGERATION... 4 2 THE SERIAL TAG... 5 2.1 READING THE SERIAL TAG... 5 3 RECEIVING INSPECTION... 6 4 UNIT SET UP AND ASSEMBLY... 6 4.1 UNPACKING... 6 4.2 KEYS... 6 4.3 NIGHT COVERS... 6 4.4 WIRE RACK ASSEMBLY (OPTIONAL)... 7 4.5 COMPRESSOR FILTER... 7 4.5.1 INSTALLING FILTER KBMH- 34 MODEL ONLY... 7 4.5.2 INSTALLING FILTER KBMH- 45 AND KBMH- 58 MODELS... 8 4.5.3 INSTALLING FILTER KBML MODELS... 8 4.6 GLYCOL LEVELS... 8 4.7 EQUIPMENT PLACEMENT... 9 5 ELECTRICAL CONNECTIONS... 9 5.1 CORD CONNECTION... 9 6 START UP PROCEDURE... 10 6.1 REFRIGERATION LINES... 10 6.2 CONTROL/TEMPERATURE SETTINGS... 10 7 STORAGE INSTRUCTIONS... 11 7.1 MILK STORAGE... 11 7.2 REMOVING MILK AT NIGHT... 11 8 OPERATION... 11 8.1 CHILLER... 11 9 MAINTENANCE PROCEDURES... 11 9.1 CLEANING CHILLER COMPARTMENT... 12 9.2 CLEANING CONDENSING UNIT... 13 9.3 CLEANING AIR FILTER KBMH MODELS... 13 9.4 CLEANING AIR FILTER KBML MODELS... 13 10 TROUBLESHOOTING GUIDE... 14 11 TIPS... 15 12 MIT CONTROLS... 16 13 WIRING DIAGRAM... 21 14 PARTS LIST... 22 14.1 KBMH- 34... 22 14.2 KBMH- 45... 23 14.3 KBMH- 58... 24 14.4 KBML- 51... 25 14.5 KBML- 62... 26 14.6 KBML- 75... 27 14.7 KBMH- DRAIN ASSEMBLY... 28 14.8 KBML- DRAIN ASSEMBLY... 29 14.9 CONDENSOR CONTROLS ASSEMBLY... 30 14.10 GLYCOL ASSEMBLY... 31 14.11 VALVE... 32 14.12 MIT CONTROLS... 32 15 WARRANTIES... 33 REV: 9/2013 PAGE 3
INSTALLATION AND OPERATIONS MANUAL 1 BLU TECHNOLOGY MILK CARTS Kairak BLU refrigeration milk carts are designed to provide consistent, uniform cooling to each individual milk carton to prevent spoilage. This new system provides inclined walls for trouble- free reach to milk cartons while keeping the chiller plates close to the milk cartons for efficient heat transfer. Our NSF7 approved BLU pan chilling system ensures milk always stay fresh without the need for fans, blower coils or other refrigeration enhancing components. Standard features on the KBM models include stainless steel construction, LED temperature display, lift off locking night covers, 4- inch heavy duty casters. Optional features include wire milk flat racks for use with cardboard trays. 1.1 BLU REFRIGERATION Kairak is committed to producing environmentally friendly and sustainable product offerings without sacrificing quality or reliability. Kairak BLU refrigeration system assures customers maximum energy savings and a substantially smaller environmental footprint. CAUTION: This equipment is intended for storage and/or display of prepackaged or bottled products only! 4401 Blue Mound Rd. Fort Worth, TX 76106 Phone: (714) 870-8661 Toll- Free: (800) 833-1106 Fax: (714) 870-6473 www.kairak.com KAIRAK, a Division of ITW Food Equipment Group, LLC. All Rights Reserved PAGE 4 REV: 9/2013
2 THE SERIAL TAG The serial tag is a permanently affixed label that lists vital electrical and refrigeration data about your specific Kairak product. The model and serial number for your unit is recorded on your serial tag (See Figure 1). The tag is located inside the compressor compartment on all standard KBM models. Prior to installation, test the electrical service to ensure that it agrees with the specifications of the equipment as listed on the unit serial tag. WARNING: Refer to the amperage data on the SERIAL TAG and your local code or the National Electrical Code to be sure the unit is connected to the proper power source. A protected circuit of the correct voltage and amperage must be run for the connection to the unit. 2.1 READING THE SERIAL TAG SERIAL = The permanent identification number of your Kairak Milk Cart MODEL = The model number of your Kairak Milk Cart VOLTS = Voltage your Kairak Milk Cart requires Hz = Cycle PH = Phase TOTAL CURRENT = Maximum amp draw MINIMUM CIRCUIT = Minimum circuit ampacity LIGHTS = Light wattage (if applicable) HEATERS = Heater amperage (if applicable - Hot Food units only) REFRIGERANT = Refrigerant type used DESIGN PRESSURE = High & low side operating pressure AGENCY MARKS = Designates agency listings Figure 1 SAMPLE SERIAL TAG REV: 9/2013 PAGE 5
3 RECEIVING INSPECTION All Kairak products are factory tested for performance and are free from defects when shipped. The utmost care has been taken in crating your Milk Cart to protect it against damage in transit. Carefully inspect your Kairak Milk Cart for damage that may have occurred during delivery. If damage is detected, you should save all crating materials and make a note on the carrier s Bill of Lading describing the damage. A freight claim should be filed immediately with the freight carrier. If damage is later noted during or immediately after installation, contact the respective carrier and file a freight claim. There is a fifteen (15) day limit to file a freight damage claim with most carriers. Under no condition may a damaged unit be returned to Kairak without first obtaining written permission (return authorization). You may contact Kairak customer care at (800) 833-1106. 4 UNIT SET UP AND ASSEMBLY 4.1 UNPACKING Some components for your Milk Cart are packed and shipped inside the chiller compartment to avoid damage during shipment. 4.2 KEYS Keys are attached to the night cover handle. Remove the keys and unlock the night covers to remove. Store the keys in a safe place. 4.3 NIGHT COVERS For shipment, Night Covers are locked in place on the top of the unit with a keyed locking mechanism standard on all units. During use, the night covers can be locked on the front and back of the unit for storage (See Figure 2 and Figure 3). The night covers are locked in place on top of the unit to secure product and provide energy efficient cooling during the night. KBMH KBML Figure 2 Figure 3 PAGE 6 REV: 9/2013
4.4 WIRE RACK ASSEMBLY (OPTIONAL) NOTE: Wire racks (Optional) are used only with cardboard milk flats. Plastic milk crates do not require any additional equipment. To purchase wire racks contact Kairak parts and service at (800) 833-1106. When using cardboard milk flats in your Milk Cart, place the optional wire racks on the bottom of the chiller compartment. These racks help to maintain an air space between the chiller plates and the cardboard milk flat. (See Figure 4) Figure 4 4.5 COMPRESSOR FILTER 4.5.1 INSTALLING FILTER KBMH- 34 MODEL ONLY Remove the louvered panel by firmly lifting up and pulling out. Carefully lift the filter over the lower bracket and slide the filter along the side of the compressor compartment making sure the filter frame fits into the track at the top edge until the back frame of the filter is flush against the track at the rear (See Figure 5). Be careful not to catch the filter on any sharp edges when installing. Replace the louvered panel by installing top of panel into track and firmly pushing in the bottom so that the locking clips fit securely inside the slots. SLOT FOR CLIP FILTER LOWER FILTER BRACKET Figure 5 LOCKING CLIPS REV: 9/2013 PAGE 7
4.5.2 INSTALLING FILTER KBMH- 45 AND KBMH- 58 MODELS Using a Phillips screw driver, remove the (2) screws securing the louvered panel in place at the bottom of the unit. Remove the louvered panel and set aside. Carefully lift the filter over the lower bracket and slide the filter along the side of the compressor compartment making sure the filter frame fits into the track at the top edge until the back frame of the filter is flush against the track at the rear. Be careful not to catch the filter on any sharp edges when installing. Replace the louvered panel with the (2) screws (see Figure 6). FILTER LOWER FILTER BRACKET SCREWS Figure 6 4.5.3 INSTALLING FILTER KBML MODELS The filter on the KBML models is located on the right rear of the unit. There are no covers over the access cutout. Locate the access cutout on the rear of the unit and slide the filter into the tracks until it stops. Be careful not to catch the filter on sharp edges when installing. (See Figure 7) FILTER 4.6 GLYCOL LEVELS Figure 7 PAGE 8 REV: 9/2013
Remove the louvered access panel that covers the compressor compartment. This is your glycol system. The glycol used is a non- toxic food grade (propylene) glycol. Check the fill tank level to ensure the lever is within the operating range (small plastic tank) (See Figure 8). A small amount of glycol may spill from tank during shipment. Prior to startup, tank should be approximately 1/2 full. Add 35% non- toxic food grade Propylene Glycol if necessary. LABEL ON FILL TANK Figure 8 Reattach access panel. Cut zip- tie securing electrical cord. See Section 5 ELECTRICAL CONNECTIONS before plugging unit into outlet. 4.7 EQUIPMENT PLACEMENT Kairak Milk Carts do not require extra clearance at the back or either side of the unit for operation. 5 ELECTRICAL CONNECTIONS NOTE: Refer to the wiring diagram in this manual 5.1 CORD CONNECTION Plug the unit into a properly sized outlet. See serial tag located inside storage cabinet for circuit sizing requirements. WARNING: THIS UNIT IS PROVIDED WITH A THREE- PRONGED GROUNDING PLUG. THE OUTLET TO WHICH THIS PLUG IS CONNECTED MUST BE PROPERLY GROUNDED. IF THE OUTLET IS NOT THE PROPER GROUNDING TYPE, CONTACT AN ELECTRICIAN BEFORE INSTALLING THE PLUG. WARNING: DO NOT UNPLUG THE UNIT WITH THE SWITCH IN THE ON POSITION REV: 9/2013 PAGE 9
6 START UP PROCEDURE Ensure night covers are installed. Check that the plug is properly installed in the outlet. On the front side of the unit remove the louver panel. In the compressor compartment area, flip the main power switch ON. Replace louver panel to cover opening of compressor compartment. Observe the LED Temperature Display located just above the louver panel. (See Figure 9 for the KBMH model or Figure 10 for the KBML model) At start- up, the readout will read HI CAB. This signifies that the temperature is above normal operating range. The reading will alternate every 5 seconds, displaying the glycol liquid temperature. When the liquid temperature cools to 27 F, the unit is ready to load with milk. LED DISPLAY LED DISPLAY Figure 9 Figure 10 WARNING: MAXIMUM LOAD LEVEL TO BE 2 BELOW THE TOP SURFACE OF THE UNIT. 6.1 REFRIGERATION LINES WARNING: REFRIGERATION LINES IN CONDENSING UNIT AREA ARE SHIPPED UNDER PRESSURE. 6.2 CONTROL/TEMPERATURE SETTINGS Kairak BLU milk carts are designed with factory pre- set temperature settings. Temperature settings can only be adjusted by an Authorized Kairak Service Agent. The LED Display is located above the compressor compartment. Contact Kairak Parts and Service at (800) 833-1106 for assistance. PAGE 10 REV: 9/2013
7 STORAGE INSTRUCTIONS 7.1 MILK STORAGE Milk can be left in the Milk Cart throughout the night (recommended procedure). Night covers must be installed for overnight storage. This unit is preset at factory and does not require periodic shutdowns for a defrost cycle. This upgraded BLU refrigeration system eliminates the operational burden of removing milk prior to the defrost period or for overnight storage. No defrost cycle means that milk can be consistently cooled 100% of the time, day or night. 7.2 REMOVING MILK AT NIGHT If system runs only during normal working hours and milk needs to be removed from the chiller compartment at night: remove all milk, turn unit off and clean the chiller compartment. (See section 9 MAINTENANCE PROCEDURES for cleaning requirements). To turn the unit off, flip the ON/OFF switch to shut down entire unit. To turn unit back on, follow procedures as outlined in Section 6 START UP PROCEDURE. WARNING: THE NIGHT COVERS MUST ALWAYS BE INSTALLED WHEN MILK IS BEING LEFT IN THE CHILLER COMPARTMENT OVERNIGHT. 8 OPERATION 8.1 CHILLER To insure proper milk temperatures are maintained in the milk cart, the following conditions are recommended. All milk loaded into the milk cart must be less than 41ºF. No direct air blowing on compartment from air conditioning system or other equipment in the kitchen (max air velocity 50 FPM) Room ambient temperatures of 86 or less around working area of the milk cart. All shelving mounted over chiller compartment (with heated equipment above it) must be insulated. No line of sight from radiant heat sources to chiller compartment. 9 MAINTENANCE PROCEDURES WARNING: DISCONNECT ELECTRICAL POWER SUPPLY BEFORE PERFORMING ANY MAINTENANCE OR REPAIRING THE EQUIPMENT REV: 9/2013 PAGE 11
9.1 CLEANING CHILLER COMPARTMENT NOTE: The drain on/off valve and the flexible drain tubing are located behind the louver panel in front of the compressor. NOTE: Chiller compartment may be cleaned while still cooled. It is not necessary to wait for the compartment to become room temperature after unplugging from the outlet to clean. Attach the flexible drain tubing and route it to a suitable container or floor drain before opening the drain valve. Use warm water and a mild soap to wipe clean the chiller compartment. NEVER use cleaners containing grit, abrasive materials, bleach or harsh chemicals. Wipe all soap from chiller compartment with clean water. Dry chiller compartment with a clean soft cloth. Always rub in the same direction as the grain pattern on the stainless steel. When finished, CLOSE the drain valve and store the flexible drain tube. Failure to close the drain valve will allow condensate from normal operation or spilled milk to drip onto the floor and cause a potential safety hazard. (See Figure 11 or 12 for your Model) KBML MODELS KBMH MODELS DRAIN VALVE DRAIN VALVE Figure 11 Figure 12 WARNING: THE DRAIN IS A CONDENSATE DRAIN ONLY. DO NOT FLUSH THE UNIT WITH WATER OR CHEMICALS. NEVER USE A HIGH PRESSURE WATER WASH FOR ANY CLEANING PROCEDURE. PAGE 12 REV: 9/2013
9.2 CLEANING CONDENSING UNIT The condensing unit coil and filter must be cleaned regularly for optimal performance. The operating environment will affect the required frequency of cleaning however, both the coil and the filter should be cleaned a minimum of once every three months. Air must be able to freely circulate through the condenser. Unit performance and operating efficiency are significantly affected by the amount of air passing through the condenser. Condenser fins that are clogged with dirt and debris greatly reduce airflow and removal of heat. WARNING: FAILURE TO KEEP THE COIL FINS AND THE AIR FILTER CLEAN MAY CAUSE PREMATURE COMPRESSOR FAILURE, WHICH WILL NOT BE COVERED BY WARRANTY WARNING: OPERATING THE KAIRAK MILK CART WITHOUT THE FILTER PROPERLY INSTALLED WILL VOID WARRANTY. All Models: The condensing unit is located behind the louvered panel in the compressor compartment. Remove the louvered panel on the front of the cart by firmly pulling on the bottom of the panel then lifting up and out. Remove the rear access panel located in the back of unit. A Phillips head screwdriver is required to remove rear access panel. Carefully clean all dirt and lint from the condenser coil using a vacuum cleaner or soft brush. Do not use a wire brush to clean the condenser coil. A wire brush will cause damage to the condenser coil. 9.3 CLEANING AIR FILTER KBMH MODELS The filter is located behind the right front louvered access panel. A Phillips head screw driver is required to remove this panel. Remove air filter by carefully sliding out of the tracks. Carefully clean with vacuum or rinse with hot water exercising care not to bend or damage filter frame. Replace the filter and louvered access panel. Reconnect electrical supply. See Section 4.5 COMPRESSOR FILTER for filter removal and replacement procedures. 9.4 CLEANING AIR FILTER KBML MODELS The filter access cutout is on the lower rear of the unit on the right side. There are no covers over the access cutout. Remove the air filter by carefully sliding out of the tracks. Carefully clean the filter with a vacuum or rinse with hot water exercising care not to bend or damage the filter frame. Replace the filter. Reconnect the electrical supply. See Section 4.5 COMPRESSOR FILTER for filter removal and replacement procedures. NOTE: Replacement filters are available through Kairak Parts and Service Department (800) 833-1106 WARNING: THE UNIT MUST NEVER BE OPERATED WITH THE LOUVERED PANEL REMOVED. REV: 9/2013 PAGE 13
10 TROUBLESHOOTING GUIDE SYMPTOM POSSIBLE CAUSE RECOMMENDED ACTION No power to unit Plug in unit and check circuit breaker Unit doesn t run Main power switch in OFF position Remove louver panel, reach inside compressor compartment and flip switch to ON position Chiller compartment not maintaining temperature (glycol temperature warmer than 35 F) Chiller compartment overloaded with warm milk (milk temperature above 41 F) Air filter dirty Condenser coil dirty Remove warm milk and replace with properly chilled milk (milk must be colder than 41 F before placement into base cabinet) Clean or replace air filter Clean coil Chiller plates are coated in water and/or ice (thin layer), condensation Normal operation No action required. Condensation on the chiller plates will occur in most kitchen environments. Occasionally, a thin layer of ice may develop for a short period of time Temperature control set below standard factory settings Adjust temperature control to factory settings Chiller plates develop thick (1/8 or more) layer of ice Excessive compressor runtime Clean filter and clean condenser coil if necessary Clear water is dripping from unit Drain valve is open Remove louver panel. Close drain valve SERVICE For additional information, contact Kairak Parts and Service Department: (800) 833-1106. PAGE 14 REV: 9/2013
11 TIPS Tips to ensure long life and great performance for Kairak BLU milk carts Make certain air intake filters are cleaned or replaced regularly. Depending on the kitchen environment, this may be a monthly or quarterly procedure. Keep drain strainers clean and in place at all times. Make sure that compressor area covers are in place at ALL times Do not store anything in the compressor area Do not use sharp utensils to clean any parts. Wiping them down daily ensures easy cleaning. Make certain that casters get wiped down regularly, if they get clogged with grease, they will eventually flat spot and fail. Do not place trash receptacles or any other solid object in front of compressor areas; air flow is needed for proper breathing. Beware of conditions that hinder cooler operation. Items such as shelving with heat lamps above refrigerated rail and adjacent cooking equipment may radiate heat which could hinder the milk cart performance. Airflow, typically from a ventilation system, may dramatically increase milk temperature. These elements should be minimized to ensure proper holding temps. Carefully monitor milk temperatures. Milk must be below 41 F before loading into milk cart. Control display shows glycol temperature not milk temperature. REV: 9/2013 PAGE 15
12 MIT CONTROLS PAGE 16 REV: 9/2013
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13 WIRING DIAGRAM REV: 9/2013 PAGE 21
14 PARTS LIST 14.1 KBMH- 34 ITEM NO. PART NUMBER DESCRIPTION 1 SK- KBM- KEY KIT, LOCK CYLINDER 2 SK- NCVR- BK101 ASSY NIGHT COVER, L/O, MILK CART 34 3 SK- KBMH- DRAIN KIT, DRAIN ASSY, MILK CART HIGHPROFILE 4 341-60062- 01 AIR FILTER 5 SK- KBM34-4 KIT, WIRE RACK, MILK CART 34 (OPTIONAL) 6 SK- 3803701 KIT, CASTER, SWIVEL W/BRAKE STD 7 SK- 3803700 KIT, CASTER, SWIVEL STD 8 SK- 5610042 KIT, LOUVER TOP RAIL, MILK CART HIGHPROFILE 9 SK- 5610045 KIT, LOUVER PANEL BCK, MILK CART 34 HIGHPROFILE 10 SK- 5610040 KIT, SIDE PANEL HL/HR, MILK CART HIGHPROFILE 11 LUVR- KBMH- 34 ASSY LOUVER DOOR, MILK CART 34 HIGHPROFILE PAGE 22 REV: 9/2013
14.2 KBMH- 45 ITEM NO. PART NUMBER DESCRIPTION 1 SK- KBM- KEY KIT, LOCK CYLINDER 2 SK- NCVR- BK087 ASSY NIGHT COVER, L/O, MILK CART 45 3 LUVR- KBMH ASSY LOUVER DOOR, MILK CART HIGHPROFILE 4 SK- KBMH- DRAIN KIT, DRAIN ASSY, MILK CART HIGHPROFILE 5 341-60062- 01 AIR FILTER 6 SK- KBM45-6 KIT, WIRE RACK, MILK CART 45 (OPTIONAL) 7 SK- 3803701 KIT, CASTER, SWIVEL W/BRAKE STD 8 SK- 3803700 KIT, CASTER, SWIVEL STD 9 SK- 5610044 KIT, LOUVER PANEL FRT HR, MILK CART 45 HIGHPROFILE 10 SK- 5610043 KIT, LOUVER PANEL CK, MILK CART 45 HIGHPROFILE 11 SK- 5610040 KIT, SIDE PANEL HL/HR, MILK CART HIGHPROFILE 12 SK- 5610046 EXT BTM LOUVER TOP TRAIL, MILK CART HIGHPROFILE REV: 9/2013 PAGE 23
14.3 KBMH- 58 ITEM NO PART NUMBER DESCRIPTION 1 SK- KBM- KEY KIT, LOCK CYLINDER 2 SK- NCVR- BK086 ASSY NIGHT COVER, L/O, MILK CART 58 3 LUVR- KBMH ASSY LOUVER DOOR, MILK CART HIGHPROFILE 4 SK- KBMH- DRAIN KIT, DRAIN ASSY, MILK CART HIGHPROFILE 5 341-60062- 01 AIR FILTER 6 SK- KBM58-8 KIT, WIRE RACK, MILK CART 58 (OPTIONAL) 7 SK- 3803701 KIT, CASTER, SWIVEL W/BRAKE STD 8 SK- 3803700 KIT, CASTER, SWIVEL STD 9 SK- 5610041 KIT, LOUVER PANEL FRT HR, MILK CART 58 HIGHPROFILE 10 SK- 5610039 KIT, LOUVER PANEL BCK, MILK CART 58 HIGHPROFILE 11 SK- 5610040 KIT, SIDE PANEL HL/HR, MILK CART HIGHPROFILE 12 SK- 5610046 EXT BTM LOUVER TOP TRAIL, MILK CART HIGHPROFILE PAGE 24 REV: 9/2013
14.4 KBML- 51 ITEM NO. PART NUMBER DESCRIPTION 1 SK- KBM- KEY KIT, LOCK CYLINDER 2 SK- NCVR- BK101 ASSY NIGHT COVER, L/O, MILK CART 34 3 LUVR- KBML LOUVER DOOR ASSY, MILK CART LOWPROFILE 4 SK- KBML- DRAIN KIT, DRAIN ASSY, MILK CART LOWPROFILE 5 2401631 FILTER, 14 3/8 X 29 1/4 X 1/4 6 SK- KBM34-4 KIT, WIRE RACK, MILK CART 34 (OPTIONAL) 7 SK- 3803701 KIT, CASTER, SWIVEL W/BRAKE STD 8 SK- 3803700 KIT, CASTER, SWIVEL STD 9 SK- 5264482 KIT, EXT BACK, COND SYS, MILK CART LOWPROFILE REV: 9/2013 PAGE 25
14.5 KBML- 62 ITEM NO PART NUMBER DESCRIPTION 1 SK- KBM- KEY KIT, LOCK CYLINDER HUDSON 2 SK- NCVR- BK087 ASSY NIGHT COVER, L/O, MILK CART 45 3 LUVR- KBML LOUVER DOOR ASSY, MILK CART LOWPROFILE 4 SK- KBML- DRAIN KIT, DRAIN ASSY, MILK CART LOWPROFILE 5 2401631 FILTER, 14 3/8 X 29 1/4 X 1/4 6 SK- KBM45-6 KIT, WIRE RACK, MILK CART 45 (OPTIONAL) 7 SK- 3803701 KIT, CASTER, SWIVEL W/BRAKE STD 8 SK- 3803700 KIT, CASTER, SWIVEL STD 9 SK- 5264482 KIT, EXT BACK, COND SYS, MILK CART LOWPROFILE PAGE 26 REV: 9/2013
14.6 KBML- 75 ITEM NO. PART NUMBER DESCRIPTION 1 SK- KBM- KEY KIT, LOCK CYLINDER HUDSON 2 SK- NCVR- BK086 ASSY NIGHT COVER, L/O, MILK CART 58 3 LUVR- KBML LOUVER DOOR ASSY, MILK CART LOWPROFILE 4 SK- KBML- DRAIN KIT, DRAIN ASSY, MILK CART LOWPROFILE 5 2401631 FILTER, 14 3/8 X 29 1/4 X 1/4 6 SK- KBM58-8 KIT, WIRE RACK, MILK CART 58 (OPTIONAL) 7 SK- 3803701 KIT, CASTER, SWIVEL W/BRAKE STD 8 SK- 3803700 KIT, CASTER, SWIVEL STD 9 SK- 5264482 KIT, EXT BACK, COND SYS, MILK CART LOWPROFILE REV: 9/2013 PAGE 27
14.7 KBMH- DRAIN ASSEMBLY ITEM NO PART NUMBER DESCRIPTION QTY. 1 358-60655- 00 ADAPTER, BARBED X MALE 3/4-14 NPT 1 2 358-60656- 00 NIPPLE, PVC 3/4-14 NPT 3" 1 3 400-33892- 00 TUBING, 3/4 ID X 7/8 OD, CLEAR 6 FT 4 358-10074- 00 VALVE, BALL, 3/4" THREADED PVC, SCH 40 1 PAGE 28 REV: 9/2013
14.8 KBML- DRAIN ASSEMBLY ITEM NO PART NUMBER DESCRIPTION QTY. 1 358-10074- 00 VALVE, BALL, 3/4" THREADED PVC SCH 40 1 2 358-60655- 00 ADAPTER, BARBED X MALE 3/4-14 NPT 2 3 358-60658- 00 ADAPTOR, BARBED X MALE 3/4-14 NPT 90 ELBOW 1 4 358-60657- 00 ADAPTOR, 90 ELBOW PVC, FEMALE 3/4 NPT ENDS 1 5 400-33892- 00 TUBING, CLEAR, ¾ ID X 7/8 OD 1.5 FT 6 400-33892- 00 TUBING, CLEAR, ¾ ID X 7/8 OD 6 FT REV: 9/2013 PAGE 29
14.9 CONDENSOR CONTROLS ASSEMBLY 3 16 6 7 8 9 10 11 12 4 13 1 2 14 15 ITEM NO PART NUMBER DESCRIPTION QTY. 1 2000520 COND. UNIT, 3/4 HP 1 2 337-60346- 01 TOGGLE SWITCH 20A 1.5 HP DPST 1 3 2400211 DRIER, FILTER 1 4 325-60001- 00 SOLENOID VALVE 120/50-60 1/4 O.D. 1 5 3000200 CORDSET, 20A 5-20P 1 6 337-60360- 01 RELAY HYBRID W/SURGE DAMPER 1 7 337-60317- 00 RELAY MODULE MIT II 110VAC 1 8 333-60250- 00 HARNESS MIT II TO RELAY MODULE 1 9 337-60405- 01 SENSOR GREEN CABINET TEMP 48 INCH 1 10 337-60407- 01 SENSOR YELLOW LIQUID LINE 48 INCH 1 11 337-60406- 01 SENSOR BLUE COIL TEMP 48 INCH 1 12 333-60441- 00 BLU MIT PROTOTYPE HARNESS 1 13 2301111 PRESSURE CONTROL,W/FLAIR CONNECTION 1 14 3001310-1 HARNESS, BLU JJ COMPRESSOR CORD 1 15 3205002 QUENCHARC 1 16 3001310-3 HARNESS, BLU JJ SOLENOID CORD 1 PAGE 30 REV: 9/2013 5
14.10 GLYCOL ASSEMBLY 6 5 4 2 1 3 ITEM NO PART NUMBER DESCRIPTION QTY. 1 2800812 HEAT EXCHANGER 1 2 358-10065- 00 TANK EXPANSION (FILL) 1 3 358-10051- 00 CAP EXPANSION TANK 1 4 2400725 VALVE, BALL 1/2 UNION END W/SS T- HANDLE 1 5 4611010 PUMP, CIRCULATION 1 6 358-60629- 00 ADAPTER, 5/8 X 1/2 1 REV: 9/2013 PAGE 31
14.11 VALVE 1 ITEM NO PART NUMBER DESCRIPTION QTY. 1 325-60080- 28 TXV, I- 1/4", O- 3/8" 1 14.12 MIT CONTROLS 1 ITEM NO PART NUMBER DESCRIPTION QTY. 1 337-60403- 00 ASSEMBLY CONTROL HEAD MIT II ES 1 PAGE 32 REV: 9/2013
15 WARRANTIES Kairak s warranty coverage warrants that Kairak- branded products are free of defects in materials and factory workmanship. The following applies to all Kairak Model and Serial numbers. Kairak s warranty is extended only to the original purchaser and shall not apply to any failures resulting from damage in transit, improper installation, alteration, normal wear, misuse, abuse, improper voltage, accident or negligence. The warranty excludes; T- stat adjustments, time clock adjustments, gaskets, cutting boards, filters, clogged drains, ice build- up with no mechanical failures, and the loss of contamination of food due to mechanical or electrical failure. Warranty does not apply outside the United States. In order to be covered under this warranty, prior authorization to perform the necessary and appropriate service must be obtained from the factory. Model and Serial number must be provided at the time of service request. Kairak does not assume responsibility for any expenses, including labor, parts or travel expenses incurred without such prior authorization. Kairak shall not be liable, whether in contract or in tort or under any other legal theory for loss of use, revenue or profit, substitute use or performance, incidental, indirect or special and/or consequential damages, loss of refrigerant or for any other loss or cost of similar type. Such related charges will be back charged to the responsible party. The decision of the Kairak Service and Warranty, as to whether a defect is within the terms of this warranty shall be final. Failure to object or provision contained in a customer s purchase order or other communication shall not be deemed as a waiver of terms or conditions of their warranty, nor shall it be considered acceptance of such provisions. This warranty supersedes and is in lieu of all other warranties, expressed or implied and of other obligations of liabilities, on the part of Kairak. In case of freight damage, do not refuse shipment, but call agent s attention to its condition, making careful note of the details on freight bill before freight charges are paid. File claim for damages with freight agent immediately. BLU fixtures manufactured by Kairak hold a 3- year parts and labor warranty. Kairak holds a 5- year compressor warranty, with a one- time compressor only replacement after the first year. Kairak will warranty the labor to replace the compressor for the first three years, 30 days from the ship date. After the first three years, labor, tax, shipping and miscellaneous parts will not be included. Please contact our warranty department for compressor replacement procedures during the warranty period. BLU remote Fixtures are designed to operate with Kairak remote systems only. Violation of these terms will void all warranty. Refrigerant fixtures manufactured by Kairak hold a 1- year parts and labor warranty. Kairak holds a 5- year compressor warranty, with a one- time compressor only replacement after the first year. Kairak will warranty the labor to replace the compressor for the first year, 30 days from the ship date. After the first year, labor, tax, shipping and miscellaneous parts will not be included. Please contact our warranty department for compressor replacement procedures during the warranty period. Remote systems manufactured by Kairak hold a 1- year parts and 90- day labor warranty on the remote system, with an option to purchase 1- year labor warranty at the time of purchase order receipt. This warranty does not apply to motors, switches, controls, accessories or parts manufactured by others and purchased by Kairak, unless the manufacturer warranties the same to Kairak. Kairak holds a 5- year compressor warranty, with a one- time compressor only replacement after the first year. Kairak will warranty the labor to replace the compressor for the first year, 30 days from the ship date. After the first year, labor, tax, shipping and miscellaneous parts will not be included. Please contact our warranty department for compressor replacement procedures during the warranty period. To request authorized service, call the Kairak Service and Warranty Hotline: (800) 833-1106. After- hour requests must be urgent in nature and documented with Kairak s after- hours service line prior to service being performed. Kairak is responsible for straight time only, unless otherwise approved by the warranty department. REV: 9/2013 PAGE 33
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4401 Blue Mound Rd, Fort Worth, TX 76106 Phone: (714) 870-8661 www.kairak.com KAIRAK, a division of ITW Food Equipment Group LLC. All Rights Reserved