Copyright 2016 ALL Consulting

Similar documents
ENVIRON INTERNATIONAL CORPORATION THE USE OF A GAS-IMAGING DEVICE FOR DETECTING FUGITIVE EMISSIONS IN ETHYLENE FACILITIES

Leak Detection and Repair METHOD 21 AND OPTICAL GAS IMAGING

Heath Consultants Overview of Infrared Optical and Laser Leak Detection Technologies in the Natural Gas Industry.

Methane to Markets Oil and Natural Gas Technology Transfer Workshop

Leveraging Thermal Imaging for Gas Detection

Protecting Ethylene Process Facilities: A Review of Gas Detection Methods

Application Bulletin. LNG / LPG Facilities FLAME AND GAS DETECTION FOR LNG FACILITIES

Knowledge Objectives (2 of 2) Fuel Gas Systems. Skills Objectives. Introduction. Fuel Gas Systems (1 of 6) 12/20/2013

Updated Leak Detection & Location Technology

T.ex Single Gas Detector VISA

IRwin. Methane Leak Detector INNOVATIVE METHANE DETECTOR SYSTEM QUALITY ASSURANCE IN THE AUTOMOTIVE INDUSTRY FOR EASY SURVEY OF GAS PIPELINES

APPLICATION BULLETIN COMBUSTION TURBINE FACILITIES. Overview

Application Note. Gas Turbines. Introduction. Market Segments

Why Wireless Gas Detection?

LGCNCOE Study Guide: Fixed Gas Detection

Thank You for Attending Our February Webinar:

DESIGN MANUAL MODEL GIR900 INFRARED COMBUSTIBLE GAS SENSOR

IRwin. Methane Leak Detector INNOVATIVE METHANE DETECTOR SYSTEM QUALITY ASSURANCE IN THE AUTOMOTIVE INDUSTRY FOR EASY SURVEY OF GAS PIPELINES

SIMRAD GD10PE IR GAS DETECTOR

Protecting Ethylene Process Facilities: A Review of Gas Detection Methods

Smart Fire Prevention

SIMRAD GD10 IR GAS DETECTOR

Brine Generation Study

Emissions: Plants Plug Away at Leaks

IAQ_100 C Package

Monitoring Flammable Vapors and Gases in Industrial Processes

SIMRAD GD10P - IR GAS DETECTOR OPERATING MANUAL

FIRE & SAFETY SPRING 2016 EDITION

Solution for Distribution Pipelines

Application Note. Which characterization method is best for your application? The Future of Thermal Imaging is Here!!!

Understanding. Combustible Dust Hazards: Basic Measures to Ensure the Safety of Combustible Dust Handling Operations

INDEX 100 GENERAL 101 PURPOSE 102 EXEMPTION, VACUUM CONDITION 103 EXEMPTION, VAPOR PRESSURE

Bringing Smarts to Methane Emissions Detection

Smoke Management in High-Rise Structures

Series 1140 and 1141 Temperature Regulators

Problem Cause Remedial action. Gauge glass There was excess chemical dosage The normal ph recommended was 9.5 to See photo 3 & 4.

Process Control PIP PCEA001 Fixed Gas Detection Guidelines

Progressive Safety Services LLC 1

Safety Engineering. Fire Protection Systems and Life Safety Systems

Detecteren, analyseren van gaslekken ter reductie van de emissies bij industriële activiteiten

state of the art methane leak detection CHARM and GasCam 2011 October 13 th Dr. Axel Scherello

Carbon monoxide (CO) is a colorless, odorless gas that is the product of incomplete combustion of carbon-based fuels.

489G DESCRIPTION CAST IRON UNITS BRONZE UNITS 316 STAINLESS STEEL UNITS. Maintenance. General Safety Information for 12 Volt DC Power

Contour TM Screw Compressors

Performance Report 2009 Chimfex

INSTRUMENTATION FOR MARINE BLACK CARBON MEASUREMENTS

S and SF Inverted Bucket Steam Traps Installation and Maintenance Instructions

DEVELOPMENT OF THE INFRARED INSTRUMENT FOR GAS DETECTION

Installation Guide. Inline Chlorinator TM. Vitasalus, Inc Rankin Drive Troy, Michigan USA

Boiler Basics. Design and operation

Leakage detection in hydraulic and pneumatic systems through infrared thermography and CO2 as tracer gas

SIL 2. Ultima X Series Gas Monitors CERTIFIED

GASEOUS HYDROGEN SYSTEMS

INTERNATIONAL JOURNAL OF RESEARCH GRANTHAALAYAH A knowledge Repository

SYNRAD Technical Bulletin # 0015d

LEARNING SPECIAL HAZARD DETECTION TYPES

Safe Operation Manual. Honeywell IQ Force Gas Detector

Yarway Narvik Steam Desuperheater Series 4300 TempLow

Title: Laser Safety Effective Date: 9/91 Revision: 2/97 Number of Pages: 7

5New features & EXtreme design, now with HART Protocol and DuraSource Technology. Ultima X Series Gas Monitors

INFRARED RADIANT GAS SYSTEMS FOR THERMAL TREATMENTS

Performance Based Gas Detection System Design For

Contents. xiii. 4. PHYSICAL PROPERTIES OF HYDROCARBONS General Alkene Series... 28

Cast Line Heaters The Benefits of This Space Saving Electric Heater

By Dr. Maurice Stewart, PE, CSP Worldwide Petroleum Training

An FT-NIR Primer. NR800-A-006

INFRARED PRODUCTS FOR MONITORING SMOKELESS FLARES, PILOTS, AND FLAME INTENSITY

Aluminum Dust Management in a Metallizing Facility

Choosing the best detection technologies for measuring combustible gas and VOC vapors

Conducting a NFPA 652 Dust Hazard Analysis (DHA): Practical Tips & Approaches

Your trusted partner in providing the best fixed Gas Detection Sales and Service in Western Canada

SIEMENS ULTRAMAT 6 IR CARBON MONOXIDE ANALYZER METHOD VALIDATION FOR TESTING CARBON MONOXIDE IN NITROGEN, NF

Case Study. A Geothermal Energy Generation Facility Embraces Infrared. Polymer Window Inspections. Overview: iriss.com

a. CFCs. b. HCFCs. c. Pressurized nitrogen. d. Compressed dry air. 17. The state of the refrigerant leaving the condenser of a refrigeration system

NACT 287 Dry Cleaning

Model D12-IR. Digital Gas Transmitter...

Gas Detection in Process Industry The Practical Approach

Presented at 6 th Pipeline Technology Conference Hannover, Germany April 4-5, 2011

DETECTION AND MONITORING OF ACTIVE FIRES USING REMOTE SENSING TECHNIQUES

Radiation and Laser Safety

Cross Reference Table for Area Classification Details

CCTV, HOW DOES IT WORK?

IR4000. Point Infrared Combustible Gas Detection System. The Reliable and Flexible Safety Solution That s Low Maintenance

Figure 23-1 Pressure-temperature curve for water

SENSIT HXG-2. Instruction Manual For use with combustible gases Gas Leak Detector

Fire Detection System: An Overview

SYSTEMS for CATALYTIC FILTERS

Gas/Condensate Well Drilling, Completion & Production Equipment

AIR POLLUTION CONTROL REGULATION NO. 23 CONTROL OF PERCHLOROETHYLENE EMISSIONS FROM DRY CLEANING OPERATIONS. Promulgated December 2, 2003

Energy Saver 101: Home Energy Audits

Flexible Schedule of Accreditation. SIRA CERTIFICATION SERVICE Unit 6, Hawarden Industrial Park, Hawarden, CH5 3US.

TEMPERATURE CONTROLLERS

Bw Gas Alert Clip 2 H2s Extreme User Manual

HIPPS High Integrity Pressure Protection System

Design of a high accuracy non-dispersive Infrared gas sensor for continuous emission monitoring of carbon monoxide emitted from an industrial stack

Oil burners fuel unit with solenoid valve

Hazardous Area Classification in Oil & Gas Industry. A Fire Prevention Tool

Flexible Schedule of Accreditation. SIRA CERTIFICATION SERVICE Unit 6, Hawarden Industrial Park, Hawarden, CH5 3US.

INSTALLATION AND OPERATION MANUAL FOR 2 STAGE RIELLO BURNER ADDENDUM TO ( Mo 437 manual )

Tighe&Bond. Groton Heights School Mechanical Evaluation. 1 Existing Conditions. 1.1 Water Service Entrance

Transcription:

WELL INTEGRITY ANALYSIS USING INFRARED IMAGING Presented by: J. Daniel Arthur, P.E., SPEC Presented at: 23rd IPEC Conference November 8-10, 2016 New Orleans, Louisiana Copyright 2016 ALL Consulting

OUTLINE Introduction Infrared imaging New regulations Field applications Conclusions Copyright 2016 ALL Consulting 2

INTRODUCTION Most well integrity test methods have been around for decades Infrared (IR) camera oil & gas use is relatively recent Use of IR camera has been expanding Accepted by regulators and industry for use to assess integrity of surface equipment IR camera is a reliable qualitative screening tool to identify fugitive hydrocarbon emissions at the surface Applications for IR camera use are emerging Aliso Canyon Gas Leak Source: EDF Copyright 2016 ALL Consulting 3

METHANE IMAGING IN INFRARED Clouds or smoke appear in IR camera images where absorption differences in specific IR wavelengths are detected. These IR wavelengths correspond to the absorption wavelengths of chemicals present in the atmosphere. IR cameras do not distinguish which chemicals are present or allow quantitation of the chemicals in the images. The absorption of infrared light by methane is stronger at 3.3 µm, making this frequency the most useful for the detection of methane A Wave Number of 3019/cm Correlates to a Wavelength of 3.3 µm* A Wave Number of 1306/cm Correlates to a Wavelength of 7.6 µm* Source: Raf Vandersmissen Copyright 2016 ALL Consulting 4

OIL & GASUSES OF INFRARED Air permit compliance monitoring for fugitive emissions Leak detection Copyright 2016 ALL Consulting 5

NEW REGULATIONS June 3, 2016 - US EPA published changes to New Source Performance Standards (40 CFR 60 Subpart OOOOa), effective August 2, 2016 (81 FR 35824) New requirements for operators of new or modified oil & gas well sites to monitor and repair fugitive emission components with an optical gas imaging camera initially and then twice/year Method 21 sniffer is an alternative method under the rule Copyright 2016 ALL Consulting 6

ESTIMATED LEAK RATES Source 2018 Emissions (Bcf) Percent of Total Ohio RBDMS data for 2015 indicates inspectors responded to wellhead leaks at 908 wells, 6.4% of Intermittent Bleed Pneumatic Devices 13.0 3% Ohio s wells Well fugitives rank #6 in projected oil & gas industry methane emissions for 2018 (see table) Reciprocating Compressor Fugitives 53.8 13% High Bleed Pneumatic Devices 28.7 7% LDC Meters and Regulators 28.7 7% Centrifugal Compressors (wet seals) 24.0 6% Gas Engine Exhaust 22.2 5% Well Fugitives 20.8 5% Reciprocating Compressor Rod Packing 17.6 4% Liquids Unloading Wells w/ Plunger Lifts 13.2 3% Intermittent Bleed Pneumatic Devices 13.0 3% Kimray Pumps 11.5 3% Oil Tanks 11.5 3% Flares 9.0 2% Stranded Gas Venting from Oil Wells 8.4 2% Intermittent Bleed Pneumatic Devices Dump Valves 7.7 2% Oil Well Completions with Fracturing 6.9 2% Pipeline Leaks (All) 6.7 2% Pipeline Venting (Transmission) 6.6 2% Centrifugal Compressors 6.4 2% Mains Plastic 6.3 2% Mains Cast Iron 6.3 2% Transmission Station Venting 6.2 2% Chemical Injection Pumps 5.9 1% Residential 5.6 1% Gathering and Boosting Stations 5.6 1% Miscellaneous (assorted 105 sources) Source: ICF 2014 Copyright 2016 ALL Consulting 7

INFRARED SCREENINGBENEFITS Surface well mechanical integrity testing Enhanced ability to identify leaks at the wellhead Guide to rapid repair/maintenance Potential subsurface integrity problems May identify gas migration outside of wellbore Informed decision-making for repair/remediation Copyright 2016 ALL Consulting 8

EXAMPLE FIELD EXPERIENCE In a limited study of orphan wells, half of the orphan wells exhibited fugitive gas emissions, one-third of which exceeded the lower explosive limit (LEL) In a limited study of producing wells: 20% were reported as having bubbling cellars: 64% of these bubbling cellars were eliminated through equipment servicing, including: Tightening nuts on flanges Tightening threaded connections Greasing valve stems Closing valves IR Screening reduced time spent finding leaks but does not estimate venting flow rate Copyright 2016 ALL Consulting 9

WELL INTEGRITY EVALUATION Integrity issues observed at the surface Ports lacking plugs Lack of well caps Corroded well casings Valves left open Leaking flanges Leaking glands Loose threaded fittings Valves requiring grease Uncontrolled instrument gas venting Copyright 2016 ALL Consulting 10

APPLICATION TO WELL TYPES Production Historic production Orphan wells Plugged & abandoned Gas storage wells Copyright 2016 ALL Consulting 11

PRODUCTION WELL EXAMPLE #1 Wellhead inspected in visible light and in infrared vapors are visible in infrared Copyright 2016 ALL Consulting 12

PRODUCTION WELL EXAMPLE #2 Wellhead inspected in visible light and in infrared vapors are visible in infrared Copyright 2016 ALL Consulting 13

GAS STORAGE WELL EXAMPLE Wellhead inspected in visible light and in infrared vapors are visible in infrared Copyright 2016 ALL Consulting 14

HISTORIC PRODUCTION WELL Wellhead (age undetermined) inspected in visible light and in infrared vapors exceed the LEL and are visible in infrared Copyright 2016 ALL Consulting 15

ORPHAN WELL EXAMPLE #1 Wellhead (age 112 yrs) inspected in visible light and in infrared vapors are visible in infrared Copyright 2016 ALL Consulting 16

ORPHAN WELL EXAMPLE #2 Wellhead (age uncertain) inspected in visible light and in infrared No hydrocarbon vapors are visible in infrared Copyright 2016 ALL Consulting 17

ORPHAN WELL EXAMPLE #3 Wellhead (age unknown) inspected in visible light and in infrared vapors are visible in infrared Copyright 2016 ALL Consulting 18

PLUGGED & ABANDONED WELL Well inspected in visible light and in infrared. Well age is unknown No apparent hydrocarbon emissions were identified Copyright 2016 ALL Consulting 19

FIELD TECHNIQUES Wellhead Evaluation includes: Screening for hazardous atmosphere (e.g., 4-Gas Meter) characterize any emissions and entry safety Evaluate well with IR camera Document identified integrity issues Communicate identified issues to operator Water flowing from holes in the well Copyright 2016 ALL Consulting 20

SCREENING FOR HAZARDS Wellhead area screened to establish entry safety, e.g., with a 4-Gas Meter: Percent of the lower explosive limit (LEL) Hydrogen sulfide Carbon monoxide Oxygen Copyright 2016 ALL Consulting 21

ADD SCALE TO ESTIMATE AREA Add scale to give context to emissions descriptions Place scale at water surface (bubbles) Half inch grate for IR work Can t quantify emissions with IR camera Copyright 2016 ALL Consulting 22

DIFFERENTIATING WATER VAPOR Water vapor tends to appear "2-dimensional," across a surface; whereas hydrocarbons tend to rise or fall from their sources Water Copyright 2016 ALL Consulting 23

CONCLUSIONS IR camera use has seen widespread acceptance as a reliable screening tool US EPA is promoting IR camera use to identify fugitive emissions Applications for IR camera use are emerging Infrared imaging can speed remedial action and guide decision making Prompt action and informed decision making can reduce emissions and product losses Copyright 2016 ALL Consulting 24

CONTACT INFORMATION J. Daniel Arthur, P.E. SPEC ALL Consulting O: 918.382.7581 darthur@all-llc.com CITATION INFORMATION: J. Daniel Arthur, P.E. (ALL Consulting), William Green, P.G. (ALL Consulting), Kris Andersen (ALL Consulting) Well Integrity Analysis using Infrared Imaging Presented at the 23 rd IPEC Conference, New Orleans, LA, November 8-10, 2016. Copyright 2016 ALL Consulting 25