Competence for Industry and Shipping Something you can rely on.
Contents Products and Services 3 Our Services 4-17 Spare parts procurement 4 Filter inserts 6 Split assembly nuts 8 Hydraulic systems 10 CIP-Systems 12 Coatings 14 Repairs and cleaning 16 IS Innovations 18
Innovative Products and Services for the industry and shipping segments Profit from the experience and competence of IS-Service GmbH We are able to supply you with innovative solutions and products for the shipping, industrial applications and building services engineering segments which exactly meet your needs. Benefit from our versatile know-how and our widespread range of services which serve to optimize your processes. Profit from our comprehensive specialised knowledge, the targeted advice and the technical support which IS-Service GmbH provides. expect more. With us at your side, you avoid unscheduled downtimes, achieve long-term operational reliability on seagoing vessels and at the same time receive support with the system optimization and repair and assembly services and all that with a fair price-performance ratio. Close even when far away Our offer comprises services along the entire European (EU) coast and at our new location in Shanghai. Simply contact us. IS-Service GmbH is your reliable partner when it comes to prompt and inexpensive solutions. We are: contemplators unconventional thinkers and even forward thinkers for you 2 3
Procurement of spare parts All kinds of gasketed plate heat exchangers fresh water generators separators Innovation through cooperation: IS-Service GmbH offers you a wide range of services together with our cooperation partners. We can provide you with professional consultation and services Plate separator related to plate heat exchangers from a single source. IS-Service GmbH provides you with servicing, maintenance, assembly and repair services for all gasketed plate heat exchangers, separators or fresh water generators. When it comes to procuring spare parts, our wide product line includes everything from gaskets, replacement plates and CIP cleaning systems to hydraulic systems for disassembly and assembly work. Fresh water generator Our services also include the carrying out of repairs and the customized making up of cleaning systems which meet your requirements.
In order to meet our demands, we always carry out a preliminary inspection together with our customers. This guarantees you a service which is exactly tailored to your wishes. Together with you, we work on efficient and inexpensive process optimization solutions. It is our aim to reduce operational interruptions to a minimum. Central fresh water cooler Assembly work Plate heat exchanger for the food industry Create and procure Service for improved operational reliability. 4 5
Eccentric version Hole pattern Inflow side Part A with handle and terminating ring The classic prefilter or inline strainer comprises simple perforated Filter inserts Inline strainer for a fresh water cooler miscellaneous coarse and preliminary filters stainless steel plates which are welded together to form a cylinder and which are either of a one-piece or a two-piece version, depending on the required length. The restriction: the length can only be used for the manufacturer s corresponding cooler. Additional disadvantages: type-dependent, long delivery times, cost-intensive procurements, short shelf life due to their being a lack of corrosion resistance when exposed to seawater. The lack of flexibility can not only cause collateral damage to the individual plates, but also to the metallic connecting linings of the frame.
However, IS-Service GmbH is able to offer an innovative alternative in the form of a plastic strainer. This makes a decisive difference as when compared to stainless steel, this material convinces with a whole series of advantages: corrosion resistant: plastic strainers can be put to universal use lightweight: easy to install and remove, cleaning is possible without difficulty flexible: individual segments can be replaced or added to versatile: the dependency is restricted to the nominal width customized: the operator adapts the length on site durable: the filters can be put to long-term use inexpensive: reduced lifecycle costs for the user safe: the cooler is not subjected to consequential damages The IS strainer made of plastic. Efficient, durable, flexible. Filter out the optimum. 6 7
The split assembly nut reduces both costs and stress when carrying out the regular maintenance work. The effort which is required when assembling and disassembling gasketed plate heat exchangers is drastically reduced, thereby reducing the related maintenance costs in turn. Even heavily soiled or damaged clamping screws can now be removed with a minimum of effort. The laborious twisting of closed nuts when using clamping screws are now a thing of the past. Our recommendation: simply leave the split assembly nut on the clamping screw when you have finished. The split assembly nut is ingeniously simple simply ingenious. Split assembly nut Sizes between M6 and M39 in addition to special sizes Property classes up to 12 and 13 Large selection of materials
Split assembly nut M39 Nut opened Nut closed Application example Solutions create spaces. 8 9
Hydraulic Systems As an assembly aid for gasketed plate heat exchangers various versions (electrical/pneumatic) pressure cylinder as required
We are able to supply you with electric and pneumatic hydraulic systems for the dismantling and assembly of gasketed plate heat exchangers, for example. Stored in a robust aluminium case, the hydraulic systems are suitable for used with clamping screws System arrangement Electric power wrench with tangential gear attachment with a size of between M20 and M39, in addition to special sizes. Our product range also includes electric and pneumatic power wrenches with a tangential gear attachment in addition to standard ratchet wrenches for your special requirements. Our hydraulic systems are always individually put together for diverse areas of use. Hydraulic cylinder 30t and 60t Quadruple distributor After all, there is one thing you can rely on: IS hydraulic systems always fit. Version: electric pump Work with a system. 10 11
CIP-CleaningStation 220 CIP - Systems CIP-System RP-Boy 30 (building services engineering) Sales partner of the company EWKS Wassertechnik GmbH systems for cleaning in a closed system various versions: 1. Building services engineering 2. Industry 3. Shipping (stationary) In its capacity as the sales partner for EWKS Wassertechnik GmbH, IS-Service supplies CIP-Systems to the building engineering, industry and shipping segments for cleaning in closed systems. They are tailored to the individual requirements and have been designed for both mobile and stationary use in container sizes of between 15 litres and 2,500 litres. The corresponding pumps run with 230V/50Hz or 60Hz respectively, or with 110V/60Hz. The range is rounded off by a cleaning agent concentrate including the product and application description. CIP-CleaningStation 211-1500L (maritime shipping) CIP-CleaningStation 210-500L (industry) The advantages of the CIP-Systems: you care for the material and clean extremely effectively at the same time.
We can also provide you with water conditioning and water treatment systems through EWKS which can be used for your entire plant. The portfolio is rounded off by cooling systems and components, in addition to refrigerating machines, cooling towers, system separations and temperature control devices, laboratory analyses, technical support for your plant, expertises and training. CIP-CleaningStation 211-1500L A clean thing. 12 13
Uncoated heat transfer plate Coated heat transfer plate Special form: applying the coating Coating Individual plates from gasketed plate heat exchangers tubes valves special forms
Reduced costs coat for coat Profit from the expertise of our cooperation partner BASF SE Through its cooperation partner, IS-Service is able to coat individual heat exchange plates and other components according Example of application 1 to your requirements. This is a real added value as it effectively prevents low-value stainless steel from corroding, both in all cooling waters and in seawater. The minimum coating formation and resulting reduction in the cleaning work (cleaning the closed system via C.I.P. is often possible) are additional benefits, Example of application 2 with which the process is able to achieve much longer service lives than with individual processes. Non-stick coatings help you to save energy and at the same time reduce the CO 2 load! Non-stick coatings are therefore an appropriate measure when it comes to optimizing environmentrelevant processes in the same way that they are to be subjected Tube coating in green Example of application 3 to a holistic approach in accordance with the ISO 14001. Summary: coating in good time lengthens the useful life of components and therefore, the profitability of your plant. Create added value. 14 15
Repair of individual plates in gasketed plate heat exchangers Problem Increase your plant availability Plate displacements when in a tightened condition Cause As an operator, you are certain to be aware of this problem: in relation to larger gasketed plate heat exchangers with a large number of plates, individual plates are displaced when in a tightened condition in the frame. This displacement increases each time the plate heat exchanger is opened and Damaged suspension Solution closed. The result: leaks occur and individual plates are mechanically damaged. IS-Service has developed an innovative solution for exactly this problem, whereby any deformation of plates whatsoever is avoided. This measure can be implemented at short notice, guaranteeing long-term reliability. Reinforcement of the suspension area Application in a tightened condition
Cleaning Factory inspections (renewal of the gasket) of complete plate heat exchangers or plate packets. Chemical dip tank cleaning Plate comparison before and after cleaning Use our cleaning service IS-Service carries out complete re-gasketing work, including as a complete service with a removal and installation of the components on site. This service guarantees you a functioning of your device or plate packet in a timely manner and that for a very good priceperformance ratio. Optional plate inspection by means of UV Compression test of the plate heat exchanger which has been subjected to rubber renewal The ingenious solution. 16 17
Innovation Always searching for the optimal solution!
An instrument ring made of plastic. This enables a pressure and temperature manometer and the emptying and ventilation to be assembled without the need for an additional tool! Pioneering innovations can only be created in a professional and communicative cooperation. The close contact with our customers, the decades of know-how and the demands we place in trend-setting solutions are what make IS innovations possible. The intensive cooperation with our partners the companies BASF SE, EWKS Wassertechnik GmbH and Hamm-Hydraulik GmbH & Co.KG hereby play a key role. The special competences of our partners are hereby intertwined with our strengths. The result: innovative action, high quality products and professional services. Our innovations create solutions which convince with costs efficiency and quality. It is a common path which we take. A path which leads to the future for our customers! IS network: together we are stronger. 18 19
Products and Services Spare parts procurement Filter inserts Split assembly nuts Hydraulic systems CIP-Systems Coatings Repairs and cleaning IS innovations IS-Service GmbH Verwaltung & Rechnungswesen. Accounting & Finance Hauptstrasse 11 D-38271 Baddeckenstedt Our partners: Betriebsstätte & Warenannahme. Plant Location & Warehouse Utermöhlestrasse 11 D-31135 Hildesheim Tel. +49 (0) 51 21. 690 408-0 Fax +49 (0) 51 21. 690 408-28 Hotline 0800. 66 45 293 www.is-service.de info@is-service.de EWKS Wassertechnik GmbH Paul-Lenz-Straße 7 D-86316 Friedberg BASF SE D-67056 Ludwigshafen Hamm Hydraulik GmbH & Co. KG Gasstraße 12 D-45257 Essen