Plant Wide Monitoring System for Bucket Elevators & Conveyors APPLICATION Combined belt alignment, belt speed, continuous bearing temperature, pulley alignment, level and plug condition monitor for bucket elevators and conveyors. METHOD OF OPERATION The is a serial communication system specially designed to monitor up to 25 sensors, including continuous bearing temperature and belt misalignment. With automatic machine shutdown capability and PLC / PC compatibility this advanced microprocessor based system offers low cost installation, versatility and easy system expansion. Logging and trending software is also available for historic data analysis and preventative and predictive machine maintenance. FEATURES Continuous Bearing Temperature Monitoring with User Adjustable Trip Points RS485 Serial Communications Monitors up to 25 Sensors Second Scan Time Local Ambient Temperature Comparison Alarm and Shutdown Features LCD Screen Message Center Connect to Logging and Trending Software PART NUMBERS/ACCESSORIES T5004V4C Control Unit TS2V4C Touchswitch - Belt Alignment Sensor BSEV0C Binswitch Elite - Level/Plug ATS7V0FC-FP Auto-Set Flush Probe - Level/Plug ATS7V0FC Auto-Set RF Capacitance Point Level Indicator M800V0C M800 Elite Speed Switch RSE4VBF Rotech Encoder WDB20V3C NTC Bearing Temperature Sensor WDB70V3C Surface Mount Temperature Sensor ADB20V3C NTC Adjustable Depth Bearing Temp. Sensor - 4 Inch Probe ADB20V3C/D2 NTC Adjustable Depth Bearing Temp. Sensor - 2 Inch Probe ADB20V3C/D8 NTC Adjustable Depth Bearing Temp. Sensor - 8 Inch Probe HOTBUS-TN4 Hotbus 4 Input Node HOTBOXTN4C Hotbus 4 Input Node With Hotbox EXPENC Explosion Proof Enclosure R5004V4C R500 Alarm Relay Interface F5004V4C F500 Fieldbus Gateway* * Available Gateways (Must Specify) - Ethernet, DeviceNet, Profibus, Modbus ATEX Approved Versions Available
RS485 2 Wire Product Datasheet T500 - Hotbus Network Diagram (A) Download sensor names from a laptop. Alarm Horn Bearing Temperature Ambient T500 Control Unit Network RS485 4 Wire Optional Connection to PC s / PLC s Belt Alignment Node: 000 Note: Each Node Accepts 4 Inputs Easily Expandable System Real Time Data Acquisition Simple Stand Alone System Easy Installation and Integration RF Wireless Nodes Available Bearing Temperature Ambient 2 Belt Alignment Node: 0002 R500 To Individual Motor Starters for Automatic Shutdown R500 Relay Unit Relays - 4 Units per Network (4 Relays Total - Each with Individual Time Delays) Ambient 4 Plugswitch Any Normally Closed Contact Node: 004 Simple System Expansion (Up to 4 Nodes with 25 Sensors) Any Normally Open Contact Speed Switch
T500 - Hotbus Network Diagram (B) F500 Fieldbus Unit Accepts 4 Hotbus Networks F500 Network Network 2 Network 3 Network 4 Ethernet Network Ethernet Gateway PART NUMBERS F5004V4C-ETH F500 Fieldbus Unit with Ethernet Gateway Pre-Installed DeviceNet Gateway DIGI- Allen Bradley PLC F5004V4C-DGW F500 Fieldbus Unit with DeviceNet Gateway Pre-Installed F5004V4C-PGW F500 Fieldbus Unit with Profibus Gateway Pre-Installed F5004V4C-MGW F500 Fieldbus Unit with Modbus Gateway Pre-Installed Profibus Gateway Siemens PLC Modbus Gateway Modicon PLC Gateways are installed inside the F500 Fieldbus (Specify When Ordering)
HazardMon.com HazardMon.com is a secure cloud based hazard monitoring solution providing status notifications and data logging for bucket elevators and conveyors. Live system status, graphs and historical data can be viewed on any web-enabled device (smartphone, tablet, desktop or laptop computer). Emails can be sent to notify users whenever a change in the system s health is detected. An automated maintenance feature allows site operators to verify that all sensors on the system are operational and working correctly. FEATURES Alert Email Notifications Real Time System Status Data Logged Automatically Automated Maintenance Password Protected Network Constantly Evolving Features View HazardMon.com on - Smartphones, Tablets, PCs A To see all of the features available, sign up for a free demo account at www.hazardmon.com and see what the cloud can do for you! Detailed Node Information (Show all nodes) B Node T500- Type: TN4.# Contact OK Belt Open (OFF) ALIGNMENT A.2# Contact OK Belt Open (OFF) ALIGNMENT B.3# OK 75 F Belt BEARING TEMP A.4# Alarm 40 F Belt BEARING TEMP B.5# OK 70 F AMBIENT TEMP Node 2 2.# Contact 2.2# Contact 2.3# Contact 2.4# Contact 2.5# T500- Type: TN4 OK Leg 0 Closed APPLICATION VIEWS (ON) PLUG CONDITION OK Closed Leg 0 (ON) EMERGENCY STOP BIN 2 Closed HIGH (ON) LEVEL BIN 2 Closed HIGH (ON) LEVEL C OK 70 F AMBIENT TEMP D Screen A - Live Dashboard Screen B - 7 Day Graph Screen C - Alarms by Sensor Screen D - Alarms by Type
Bucket Elevator Application All Sensors are 24 VDC and Connect to the Hotbus Nodes Belt Misalignment Touchswitch - Contact type electro-mechanical limit-switch with no moving parts, which detects tracking and misalignment problems. Plug Condition Binswitch - 3 Capacitance style sensor that can detect plugged spouts, inlets and outlets. 8 3 Autoset Flush Probe - Heavy duty capacitance style sensor with automatic material build up compensator that can detect plugged spouts, inlets and outlets. Bearing & Surface Temperature 8 NOTE: The Binswitch and Autoset provide the same functionality. Consult to determine which sensor is best suited for your specific application. ADB & WDB Series -. Grease through, positive mounting, NTC thermistor with user adjustable trip points. ADB series has adjustable depth probes. 2. Surface mount NTC thermistor designed to bolt onto a bearing or gearbox housing. Speed Monitoring Speed Switch - Industry standard speed sensor for detecting belt slip conditions. Shown on boot shaft with the optional Whirligig target/bracket/guard for easy installation. 7 7 9 Rotech Encoder - Heavy duty option for monitoring underspeed and belt slip conditions. Made from cast aluminum, the Rotech is used in the most severe industrial environments. 9 NOTE: The Proxswitch and Rotech Encoder provide the same functionality. Consult to determine which sensor is best suited for your specific application.
Standard Conveyor Application All Sensors are 24 VDC and Connect to the Hotbus Nodes 7 9 Open Belt Conveyor Enclosed Belt Conveyor 7 9 Rotech Encoder - Speed Monitoring Heavy duty option for monitoring underspeed and belt slip conditions. Made from cast aluminum, the Rotech is used in the most severe industrial environments. Speed Switch - Industry standard speed sensor for detecting belt slip conditions. Shown on boot shaft with the optional Whirligig target/bracket/guard for easy installation. NOTE: The Proxswitch and Rotech Encoder provide the same functionality. Consult to determine which sensor is best suited for your specific application. 9 7 Bearing & Surface Temperature ADB & WDB Series -. Grease through, positive mounting, NTC thermistor with user adjustable trip points. ADB series has adjustable depth probes. 2. Surface mount NTC thermistor designed to bolt onto a bearing or gearbox housing. Belt Misalignment Touchswitch - Contact type electro-mechanical limit-switch with no moving parts, which detects tracking and misalignment problems.
Power Supply Inner Lid Power / Alarm Terminal Communications to Hotbus Network 4-Wire Communications to F500 Power Supply: Power Consumption: Alarm Relay Contacts: Communications: Sensor Supply: Terminals: Conduit Entries: 2 at 3/4" Max. Connected Sensors: 5 to 230 VAC / 24 VDC 0VA / 0 Watts Voltage Fee Relay Contact (N/O) Max 8A / 250 VAC RS485-2 Wire 9,200 Baud RS485-4 Wire 9,200 Baud 24 VDC, 200 ma Available Power - 4mm 2 4 AWG Max. Signals - 2.5mm 2 AWG Max. 25 (4 per TN4) Max. Alarm Relays 4 (Groups of ) Sensing Temperature Range: Display: Status Indicator Lamps: Dimensions: Construction: T500 Hotbus Control Unit - T5004V4C -23 F to +230 F (-3 C to +0 C) 4 Line by 20 Character LCD Power and Alarm LED's 9.7" x 7.4" x 4" (25cm x 9cm x 0cm) Polycarbonate Enclosure NEMA 2, IP55 CSA Class II, Division 2 - F, G (USA) CSA Class II, Division - E, F, G (Canada) Hotbus Control Unit LCD Message Center Programming Keys
R500 Alarm Relay Interface Alarm Relay Terminals Communications to Hotbus Network Power Terminal R500 Alarm Relay Interface Power Supply: 5 to 230 VAC / 24 VDC Power Consumption: 0VA / 0 Watts Relays: x Voltage Free Relay Contact (Changeover) Max 5A / 240 VAC Communications: RS485-2 Wire 9,200 Baud Conduit Entries: 2 at 3/4" Dimensions: 9.7" x 7.4" x 4" (25cm x 9cm x 0cm) Construction: Polycarbonate Enclosure NEMA 2, IP55 CSA Class II, Division 2 - F, G (USA) CSA Class II, Division - E, F, G (Canada) R500 Alarm Relay Interface
F500 Fieldbus Power Supply DeviceNet Interface (Others Available) 4-Wire Communications to F500 Power Terminal Power Supply: Power Consumption: Communications: Terminals: Gateways: F500 Fieldbus Unit 5 to 230 VAC / 24 VDC 0VA / 0 Watts RS485-4 Wire 9,200 Baud Power - 4mm 2 4 AWG Max. Signals - (Specify PLC Communications) Ethernet, DeviceNet, Profibus, Modbus (Specify When Ordering) Conduit Entries: 2 at 3/4" Dimensions: 9.7" x 7.4" x 4" (25cm x 9cm x 0cm) Construction: Polycarbonate Enclosure NEMA 2, IP55 CSA Class II, Division 2 - F, G (USA) CSA Class II, Division - E, F, G (Canada) F500 Fieldbus Unit
Hotbus 4 Input Node Communications & Power Terminal Sensor Terminals Hotbus 4 Input Node (Part # HOTBUS-TN4) HOTBOXTN4C (Input Node & Enclosure) Power Supply: 24 VDC Power Consumption: 20 ma Channels: 4 Sensor Inputs Communications: RS485-2 Wire 9,00 / 9,200 Baud Dimensions: 5.5" x 4.5" x 3.5" Conduit Entry: 4 at /2" NPT NEMA 4X, IP5 CSA Class II, Division 2 - F, G (USA) CSA Class II, Division - E, F, G (Canada) Special: Hotbus 4 Input Node with Hotbox - HOTBOXTN4C On Board Ambient Temperature Explosion Proof Enclosure Class II, Division I - E, F, G (Part # EXPENC)
WDB Series - Bearing Temperature Sensor Style: Thread Size: Conduit Entry: Resistance at 77 F: Resistance at 40 F: Resistance at 94 F: Sensing Voltage: Current Draw : Grease Through Positive Mounting /8" NPTF /2" NPT 0,000 Ohms 2,487 Ohms 9 Ohms 5 to 24 VDC ma CSA Class II, Division - E, F, G WDB Series ADB Series - Bearing Temperature Sensor Probe Lenghts: Thread Size: Conduit Entry: Resistance at 77 F: Resistance at 40 F: Resistance at 94 F: Sensing Voltage: Current Draw : 2, 4 and 8 Inches Available /8" NPT /2" NPT 0,000 Ohms 2,487 Ohms 9 Ohms 5 to 24 VDC ma CSA Class II, Division - E, F, G ADB Series Surface Mount Temperature Sensor - WDB70V3C Style: Surface Mount Bolt Entry: 5/" Factory (Can be Drilled to /2") Conduit Entry: /2" NPT Resistance at 77 F: 0,000 Ohms Resistance at 40 F: 2,487 Ohms Resistance at 94 F: 9 Ohms Sensing Voltage: 5 to 24 VDC Current Draw : ma CSA Class II, Division - E, F, G Surface Mount
Touchsw itch (Belt Alignment) - TS2V4C Supply Voltage: 24 VDC Pow er Consumption: 50 ma LED Indication: Adjustment: Output: Body Construction: Face Construction: Conduit Entry: Conductors: Dimensions: Pow er and Relay Energized Force Sensitivity Screw ( to 2 lbs.) Voltage Free Relay Contact (Changeover) Max 5A / 250 VAC Non-Inductive Pressed Seamless Steel Hardened and Annealed Stainless Steel /2" NPT at 22 AWG 3-/2" Dia x -3/4" (89mm Dia x 44.5mm) NEMA 4X, IP5 CSA Class II, Division - E, F, G CE and ATEX Available Touchswitch 7 M800 Elite Speed Sw itch - M800V0C Supply Voltage: Indication: Speed Range: Sensing Range: Start Up Delay: Trip Point: Operating Temp.: Conduit Entry: 24 to 240 VAC/VDC LED's for Target Detection 0-3,00 PPM (Pulses Per Minute) /32" (9mm) max. ferrous target 7/32" (mm) max. non-ferrous target User selectable 0-5 seconds 0% alarm and 20% shut dow n -3 F (-25 C) to 58 F (70 C) /2" NPT IP7 CSA Class II, Div - E, F, G (US & Canada) M800 Elite Speed Switch 9 Rotech Encoder - RSE4VBF Supply Voltage: Speed Range: Pulse Rate: Output: Body Construction: Weight: 0 to 30 VDC 0.03-500 RPM 4 PPR PNP Cast Aluminum or Polymer 4.5 lbs. IP5 FM Approved Class II, Division and Intrinsically Safe Approvals Available Rotech Encoder
3 Binsw itch (Plug Sw itch) - BSV4FC Supply Voltage: 24 VDC Pow er Consumption: 30 ma Type: Operating Temp: Sensor Range: Output: Calibration: Capacitance Proximity -22 F to +58 F " (25mm) Typical Voltage Free Relay Contact (Changeover) Max 3A / 240 VAC Non-Inductive Screw Potentiometer IP7 - NEMA and P Dust Tight and Water Resistant CSA Class II, Division - E, F, G Binswitch 8 Autoset Flush Probe (Plug Sw itch) - ATS7V0FC-FP Supply Voltage: Sensitivity: Type: Operating Temp: Display: Output: Calibration: Build Up: 5/230 VAC or 24 VDC 0.5 picofarad RF Capacitance Proximity -25 F to +0 F LED Show ing Measured Values Voltage Free Relay Contact (Changeover) Max 3A / 240 VAC Non-Inductive Push Button IP5 - NEMA 4 Pow er Shield Automatic Compensation for Material Build Up CSA Class II, Division - E, F, G Autoset Flush Probe