KEG FILLING Masterkegs Compact S 12 uk 1
MASTERKEGS COMPACT MB 11 S For the filling and washing of stainless steel kegs, SIFA suggests Masterkeg, a range of machines engineered and realized with a special care to the sanitary aspect and available in different sizes and models. The whole structure of the machine, such as the single parts which get in contact with the product, are entirely in stainless steel AISI 304L. The filling-head is realized with particular attention, in order to exclude any contact between air and the product and at the same time to ensure the filling up in a complete sterility. The washing-systems has been studied to ensure: A) a proper cleaning B) the verification and monitoring of the rinsing-phase C) at the end of every working-phase there is a check to ensure the absence of liquid in the keg and to verify and avoid undesired racking. As well to grant the execution of the discharge phase. The plants are prearranged for the connection to steam generator for hot sterilization of the containers. All the control and check parts are positioned in a watertight control panel and electronically managed by a PLC. Our valves, for the control of washing- and filling-cycles, are made in stainless steel ingot and, thanks to their perfect internal finishing, allow easy cleaning and sterilization of the parts and preventing depositing of the dirt. Furthermore, the special massive steel structure ensures an excellent resistance to the wear and minimizes the routine maintenance operations. Masterkegs Compact S 12 uk 2
SPECIFICATION MB 11 S Kegs filling range 10-50 Lt Product Beer Washing heads 1 Filling heads 1 Washing/Filling head / Liter-counter precision ± 0.20% Filling average precision ± 1,5% Accident prevention Double push button for cycle start Sanification sterilization water-chemical-steam PRODUCTION Max. hour production kegs 20/30 Lt 36 Max. hour production kegs 50 Lt 32 CONSTRUCTION MATERIAL Construction material AISI 304 L Material in contact with liquid AISI 304/316L/EPDM/PTFE/Silicone DIMENSIONS AND WEIGHTS Working level hight (mm) 850-870 Dimensions WxLxH (mm) 1600 x 1600 x 2350 Weight (Kg) 630 ELECTRICITY Filling power (kw) 1,5 Power of resistances - if included - (kw) 4,5 Number of phases 3/pe Tension (Volt AC) 400 Frequency (Hz) 50 USE CONNECTIONS Max. liquid flow (Lt/h) 3600 Product pressure (bar) 2-2,5 Air pressure (bar) 6 Air consumption (N Lt/min) 416 Co2 pressure (bar) 6 Co2 consumption (Lt/min) 134 Water pressure (bar) 3 Water flow (liters/hour) 800 Heating steam (kg/h) 24 Sterilizing Steam (kg/h) 18 CONNECTIONS Product DN 25 Compressed air slider valve ⅜ Co2 ⅜ gas Steam for detergent heating ½ gas Steam for sterilizing ½ gas Water ¾ gas Power supply 3P+T 16A Masterkegs Compact S 12 uk 3
Masterkeg compact MB 11 S MODEL INCLUDED EQUIPMENT Stainless steel frame Piping for product in AISI 304/316 L Control panel in AISI 304 L Feeding cable 5m Adjustable supporting feet Keg-type adjustable feature Washing and filling function by PLC Operator interface with touch screen Liquid detection-sensor at each end of rinsing-, washing- and steaming-phase (no condensation) Filling with pressure sensor and maximum liquid level-detection Detergent heater with steam pocket or electric resistances Electric plug for feeding pump connection CIP-tank for basic detergent CIP-tank for acid detergent Circulation pump for basic and acid detergent Washing- and sanitizing-kit for filling heads User and maintenance manual in Italian and English language Masterkegs Compact S 12 uk 4
ACCESSORIES ON REQUEST Buffer tanks for pasteurizer Keg-counter Steam generator Microfiltration installation for product Gas microfilter Gas micro filter cartridge Steam microfilter Steam microfilter cartridge Siemens magnetic induction liter-counter Feeding pump on troley Feeding pump with inverter on troley Customer s keg, adapted in a test-keg with sightglass and thermometer Rinsing of keg-extractor connection Outlet idle roll-conveyor 2000 mm Modem + distant tele-assistance kit Filling head for keg-extractor WELL-type with centering ring nut Filling head for keg-extractor FLAT-type with centering ring nut Kit lavaggio ricircolo pastorizzatore Keg pressure check-sensor, before the washing cycle Wheels Bio net kegs 30 kg Filterklin ph 26 Kg DETERGENTS GUARANTEE 12 months for electromechanical and mechanical parts. Guarantee is not valid if damage is caused by incorrect use of machinery or if by normal wear. Guarantee is limited to the supply of the damaged piece by previous return of it, and not as simple replacement. Masterkegs Compact S 12 uk 5
Masterkegs Compact S 12 uk 6 WORKING CYCLES PRE-WASHING PRE-WASHINGWITHC.WATERRESIDUALDISCHARGEWITHAIRPRE-WASHINGDISCHARGEWITHAIREMPTY-KEGCHECKPRESSURECHECKBASIC WASHING RINSING N.3RECIRCULATINGWASHINGSWITHBASICDETERGENTN.3BASICDETERGENTDISCHARGESWITHAIRRINSINGWITHWATERRINSINGDISCHARGEWITHAIREMPTY-KEGCHECKACID WASHING N.2RECIRCULATINGWASHINGSWITHACIDDETERGENTN.2ACIDDETERGENTDISCHARGESWITHAIRRINSINGWITHWATERRINSINGDISCHARGEWITHAIREMPTY-KEGCHECKRINSINGS STEAMING N.2RINSINGSWITHWATERN.2RINSINGDISCHARGESWITHAIRINSTEAMINGSTOPCYCLEWITHSTEAMEMPTYKEGCHECKFILLING FILLINGCONDENSATEDISCHARGEWITHNITROGENORCO2PRESSURIZATIONWITHNITROGENEMPTY-KEGCHECKRESIDUALDISCHARGEVALVEDRAFTEXTRACTORWASHINGDISCHARGEVALVEDRAFTEXTRACTORWASHING(THROWAWAY/RECOVERY)
Masterkegs Compact S 12 uk 7