SYLLABUS For the trade of MECHANIC (ELECTRICAL DOMESTIC APPLIANCES Under Apprenticeship Training Scheme Government of India Ministry of Labour & Employment Directorate General of Employment & Training New Delhi-110001
GENERAL INFORMATION Name of the Trade : Mechanic (Electrical Domestic Appliances) N.C.O. Code No. : 7233.58 Entry Qualification : Passed 10 th class examination under 10+2 system of education or its equivalent. Duration of the Apprenticeship Training : 02 years Rebate allowed in Apprenticeship Training : One year and six months for trainees completed Broad Based Basic Training in Electrical Sector under Centre of Excellence Scheme and Advanced module of Centre of Excellence Scheme in Repair and Maintenance of Domestic Appliances. Ratio of apprentices to workers other than : 1:2 unskilled workers. Course Outline : The training shall comprise of a) On the job training The actual training shall be dependent on the facilities available in the establishment, with an idea to expose the trainees to as many activities as possible. The trainees shall maintain a daily work dairy for on-the-job training. Which shall be periodically authenticated by the supervisor. b) Project Each apprentice shall under take a project in any of the areas depending on her interest and facilities available in the establishment. The duration of the project shall be two Weeks.
SYLLABUS FOR TRDAE OF MECHANIC (ELECTRICAL DOMESTIC APPLIANCES) UNDER APPRENTICESHIP TRAINING SCHEME List of the members participated in design of the curriculum Sr. No. Name & designation Organization 1. D.P.Vaishnav Godrej Ltd. 2. Durgadas Bhutad RPG Cable Ltd. 3. Mahindra Raut Blue Star Ltd. 4. R.S.Jathar Pragat Electrical Pvt. Ltd. 5. P.N.Sahastrabudhe Bharat Bijlee Ltd. 6. V.D.Devdhar Crompton India Ltd. 7. V.P.Tandel Automatic Electricals Ltd. 8. A.S.Parekh Bharat Bijlee Ltd. 9. P.H.Limaye Thane Industries Association 10. Madhav Shintre Electrical Contractor 11. D.A.Dalavi Principal, ITI Nasik 12. M.V.Khatavkar Principal, ITI, Mumbai 13. Dr. Shivajirao Chavan Ex. Chief Engineer, MSEB
SYLLABUS FOR TRDAE OF MECHANIC (ELECTRICAL DOMESTIC APPLIANCES) UNDER APPRENTICESHIP TRAINING SCHEME S. No. SHOP FLOOR TRAINING 1 Introduction & understanding of shop floor working process in concerned industry. 2 To understand the domestic appliances manufactured in concerned industry. 3 To understand the heating appliances and their applications. 4 To understand the magnetic appliances and their applications. 5 Repairing & maintenance of Heaters, Hotplates, Iron, Toasters, Ovens & Micro- Wave Ovens, Geysers, etc. 6 Repairing & maintenance of fans, Mixer & Grinder, Blenders. Wet grinders. 7 Fault finding & replacement of parts of Washing Machine, Dish Washers. 8 Fault finding & rectification of Air Conditioners & refrigerators. 9 Servicing and customer care of compressors, refrigerators & controlling devices. 10 Servicing and customer care of washing machine, its inspection. 11 Dismantling and assembling of magnetic rotating appliances. 12 Testing and fault finding of various heating appliances. 13 Installation and testing of Geysers & Cooking Range. 14 Installation & testing of Washing Machine& dish washers. 15 Repair & maintenance of water lifting pump and connection of water level controllers. 16 Installation & servicing of Water Coolers & Air Conditioners. 17 Connection and maintenance of protective devices for appliances like ELCB, MCB & Home Protector. 18 Oiling, greasing & overhauling o rotating parts of appliances & their replacement. 19 Project Report on specialized module.
S. No. Related Instructions 1 Shop floor process in various departments. 2 Manufacturing processes of appliance manufacturing in concerned industry. 3 Heating appliances types, working & principle, uses. 4 Magnetic appliances types, working & principle, uses. 5 Heater types, construction. Iron types-& construction. Types & construction of Oven, Toasters, Geysers & Micro Wave Ovens. 6 Construction & types of fans, mixers, blenders & wet grinders, their circuit connection & testing methods. 7 Construction, types & circuit connection o washing machine & dish washer and testing methods. 8 Fault, remedies and troubleshooting o A.C. & refrigerators. 9 Construction and principle of compressor, controlling devices, its servicing chart. 10 Construction & principle of washing machine& its servicing chart. 11 Dismantling procedure and study o various parts of magnetic rotating appliances. 12 Faults, testing and diagnosis of heating appliances. 13 Assembly technique and fitting method of appliances. 14 Operating & installation procedure of washing machine & dish washer. 15 Construction, parts, function and repair of faults of a water lifting pump & motor. 16 Mounting & fixing of Air Conditioners & water coolers & its servicing chart. 17 Study the various types of protective devices used for domestic appliances, its function & operation. 18 Preventive maintenance & overhauling schedule, lubrication of rotating parts of appliances, check points & inspection.
List of Tools & Equipments for the trade of Mechanic (Electrical Domestic Appliances) S. No. Name of Items S. No. Name of Items 1 Measuring Tape Steel 100cm 2 Screw Driver heavy duty 250mm Insulated thick 3 Plier Insulated Combination 250mm 4 Knife double blade electrician 100mm 5 Pincer 150mm 6 Scriber 150mm 4mm 7 Punch Canter 150mm 8mm 8 Hammer Ball peen 0.75 kg with handle 9 Hammer cross peen 115 gms with 10 Saw Tenon 250mm handle 11 Firmer chisel wood 12mm 12 Gimlet 6mm 13 Bradwal 100mm 14 Wire Stripper 150mm 15 Heat Sink Plier 16 Electronic Tester 17 Screw Driver kit ( set of 6 blades with common insulated handle with neon tester) 18 Plier insulated 150mm 19 Soldering Iron : 15 W, 230V(temp. 20 Screw Driver 150mm with controlled) insulated handle 21 Plier round nose 100mm 22 Tweezer 100mm 23 Soldering Iron 15W, 65W, 250W 24 De-soldering pump 25 Frost Free Refrigerator 26 Window Air Conditioners 27 Soldering gun 28 Drill Machine electric portable 0-6mm capacity 29 Allen Key Set 30 Oil Cane 0.12 ltr. 31 Grease Gun( small size) 32 Grinder Bench Motorized 33 Hammer Hard Plastic with handle 34 Hammer Ball Peen 0.4kg 35 Spanner Kit(Double ended) 36 Hack saw Frame 300 mm 37 Hack Saw frame 200mm 38 Snip Straight 150mm 39 Drill S.S twist block (2mm-8mm) 40 File Flat 200mm smooth 41 File round 200mm 2 nd cut 42 File half round 250mm 43 File triangular 150mm 44 Vice hand 50mm jaw 45 Vice table 150mm jaw 46 Pipe cutter to cut 5 cm jaw 47 Crimping Tool 48 Multimeter (Digital) 49 Ammeter AC, 0-1A 50 Ammeter M.I. 0-5-10-15 A 51 Voltmeter M.I. 0-150-300-600V 52 Wheatstone Measuring Bridge (complete with galvanometer & battery) 53 Megger 500 V 54 B.A taps & Dies 0-2-4-6-8 sizes 55 Variable Auto Transformer 56 Washing Machine (Semi- Automatic)
57 Washing Machine (Fully Automatic) 58 Wattmeter single phase, single element (Flush mounting type ) multi range : 0-750-1500 Watt, Rectangular shape 59 Ammeter M.I. type, Rectangular shape, Flush Mounting size 106 84mm, multi-range 0-5-10 A 60 Voltmeter M.C type AC, Rectangular shape, Flush Mounting size 106 84mm, multirange 0-150-300V 61 Spanner set various types 62 Ratchet wrench/ Service valve wrench (Socket ¼" 3/16" sq and 9/16" 1/2" hexagonal 63 Monkey pliers(100mm) 64 Digital clamp mater 200kw DC Voltage up to 1000V AC, 750 V, Current 300A 65 Digital thermometer with puncture 66 Electronic leak detector prods 67 Tube cutter 68 Capillary tube cutter 69 Tube bender 70 Flaring & Swaging Tool 71 Pinch off Pliers 72 Piercing Pliers 73 Male & female Quick Coupler 74 Thermocouple Vacuum Gauge 75 Compound Gauge 76 Gauge Manifold 77 Burr Remover 78 Light Weight Hand Electrical Blower 79 Grinder Cum Buffing