Heurtey Petrochem Manufacturing FRANCE / USA / BRAZIL / ROMANIA / RUSSIA / SAUDI ARABIA / UAE INDIA / MALAYSIA / SOUTH AFRICA / KOREA / CHINA
GROUP PROFILE Founded in 1953, Heurtey Petrochem is an international oil and gas engineering Group Listed in the Paris stock exchange market Alternext of Euronext, IFP Energies Nouvelles as reference shareholder The Group operates within two market segments: Downstream - Process furnaces for refining, petrochemicals and hydrogen production, an area in which Heurtey Petrochem is a world leader. Upstream - Natural-gas treatment, through its subsidiary Prosernat. In this field, the Group is active as a technology provider and EPC (Engineering, Procurement & Construction) player. Heurtey Petrochem develops its business through an extensive network : Headquarters in France Subsidiaries in the USA, Brazil, Russia, India, Romania, South Africa, China, Korea, Malaysia, Saudi Arabia and UAE specialized in engineering, fabrication and project management International network Russia St Petersburg USA Tulsa USA Los Angeles France - Paris China - Beijing USA New York Romania Bucharest/Buzau USA Houston Saudi Arabia Al Khobar/Dammam India - Mumbai Korea - Seoul Malaysia Seri Kembangan Brazil - Sarzedo Headquarters Downstream Upstream Fabrication South Africa - Johannesburg
A HIGH QUALIFIED EXPERTISE In 2013, Heurtey Petrochem acquired 100% of the equity in the Beta Heurtey joint-venture set up in 2007. Now known as Heurtey Petrochem Manufacturing, this production site is totally dedicated to projects executed by Heurtey Petrochem in the fields of gas treatment and process fired heaters for the European and Russian markets. Heurtey Petrochem Manufacturing s fabrication workshop offers a total (and extendable) surface of over 57 000 m2 and the expertise of over 250 high qualified workers, dedicated to the fabrication of process fired heaters, cracking furnaces, reformers and all associated equipment. To face construction constraints and shorten erection periods, Heurtey Petrochem manufacturing provides prefabrication services for the modularization of equipment : Hundreds of references in the refining, petrochemical and hydrogen industries QUALITY ASSURANCE SYSTEM ISO 9001:2008 standards SGS UK ASME U and ASME S Stamps Authorization National Board CERTIFICATIONS DIN 18800-7:2008 - Class D TUV Rheinland
LOGISTICS & ENGINEERING SOLUTIONS The Heurtey Petrochem Manufacturing workshop is operating in Buzau, Romania and offers to the clients an optimal location near sea, road and railway transportation means. Theofficesandworkshopsarelocatedat only 100 km from the Bucharest Airport, 250 km from the Black Sea Constanta Port and 120 km from the Danube ports. This strategic location smoothens logistic processes and provides an optimal solution in terms of stock and delay issues. Heurtey Petrochem Romania Drafting Office Maximum 250 km perimeter access to all transportation means Heurtey Petrochem Manufacturing Fabrication workshop Buzau Bucharest Airport Bucharest Constanta Port Heurtey Petrochem Romania, one of the oldest Group subsidiaries is operating in Bucharest and performs mechanical and detailed design in close collaboration with the drafting office of Heurtey Petrochem Manufacturing. Both entities use the same taylor made 3D Model for producing detailed engineering drawings (Bucharest) and fabrication drawings (Buzau). This common tool, unique in the Heaters Industry, gives the guarantee to our customers of a complete compliance between the conception and the execution. Heurtey Petrochem Manufacturing s drafting office benefits from the competence of a high qualified team and 3D engineering tool formed engineers, offering to our customers a flexible work team organization including execution assistance, material supply followup and erection technology.
CAPACITY & RESOURCES PRODUCTION CAPACITY/MONTH 250 tons of steel structure 5000 inch equivalent weld joints of heater coils 100 m3 of refractory lining SURFACE Total surface: 57 000 m2 Workshops surface: 28 000 m2 Offices surface: 1 350 m2 Storage surface: 10 000 m2 MONTHLY PRODUCTION OF 250 TONS OF CASING AND STEELWORK FULL FLEXIBILITY ON MAN-HOURS LIFTING CAPACITY 18 bridge cranes Minimum bridge crane capacity: 5 tons/unit Maximum bridge crane capacity: 32 tons/unit Maximum one shot lifting capacity with 2 bridges: 64 tons The workshop employs nearly 200 permanent workers including foremen, locksmiths, welders, coil fabrication experts, refractory workers selected on competence and professionalism criteria. The staff organization offers a full flexibility of man-hours and provides to the customer an adjustable solution for the carry-out of their projects, up to 500 000 man-hours/year. Over 25 full time administrative employees including 10 managers come completing the Heurtey Petrochem Manufacturing workshop team, for an optimal follow-up of the projects.
FACILITIES & EQUIPMENT WELDING EQUIPMENT 21 WIG welding machines (8 pcs GTAW air cooled & 13 pcs GTAW liquid cooled) 31 Electrodes welding machines (SMAW) 35 MIG MAG welding machines (23 pcs GMAW air cooler & 12 pcs GMAW liquid cooler) 5 cart devices for MIG MAG welding 2cartdevicesforSAW 6 multiprocessing welding machines (GTAW + GMAW + SMAW air cooled) 2 power supply source for SAW OTHER EQUIPMENTS 8 heat treatment portable units 4 hydraulic test pumps 4 concrete mixers 2 portable concrete drying units 6 electrode baking ovens Shot blasting Cabin 17 x 7 x 5 m Duplex painting & drying cabin 2 x 12 x 5 x 5 m CUTTING AND MACHINING EQUIPMENT 2 plasma cutting machines 1 guillotine (max. thnk 20 mm, I=3500 mm) 5 tape saws (up to 400 mm diameter) 1 bending machine (max. thk 12 mm, I=3000 mm) 1 plate bending machines 1 planner for steel plates beveling 4 portable pipes beveling machines 6 fixed drilling machines
REFERENCES TOTAL, LINDSEY OIL REFINERY // UNITED KINGDOM (2008) 1 STEAM REFORMER (JACOBS) 64 TUBES Manufacturing and delivery of radiation, convection, air ducts, FGD, stack and accesses (327 tons), welding of radiant and convection coils (530 BW TP321H, P11, P22 and A106B), refractory application (330 m3), painting and packing. OMV, SCHWECHAT // AUSTRIA (2008) 1HRUHEATER Manufacturing and delivery of convection modules, air ducts, FDG, stack and accesses (675 tons), welding of convection coils (2060 BW 316 Ti, P11 and A106B), refractory application (450 m3), painting and packing. LUKOIL // RUSSIA (2008) 1 REACTOR FEED & 1 FRACTIONATOR FEED HEATERS Manufacturing and delivery of radiation, convection, stack, FGD and accesses (240 tons), welding of radiant and convection coils (780 BW TP321, P5 and P11), refractory application (210 m3), painting and packing. TANECO // RUSSIA (2009) 1 HYDROGEN REFORMING HEATER Manufacturing and delivery of convection modules, air ducts, FDG, stack and accesses (601 tons), welding of convection coils (5150 BW 304H, P22, P11 and A106B), refractory application (250 m3), painting and packing. SONATRACH // ALGERIA (2008) 3 CYLINDRICAL HEATERS Manufacturing and delivery of radiation, convection, stack, FGD and accesses (265 tons), welding of radiant and convection coils (1050 BW TP321, A106), refractory application (270 m3), painting and packing. TOTAL LEUNA // GERMANY (2009) 1 REACTOR CHARGE HEATER AND 1 REBOILER Manufacturing and delivery of convection modules, air ducts, FDG, stack and accesses (338 tons), welding of convection coils, refractory application (28 m3), painting and packing.
REFERENCES HELLENIC PETROLEUM, ELEFSIS // GREECE (2010) 1 STEAM REFORMER AND 2 HYDROCRACKERS Manufacturing and delivery of radiation, convection, FGD, stack and accesses (1692 tons), welding of radiant and convection coils (3093 BW), refractory application (200 m3), painting and packing. RUSVINYL, IKRA // RUSSIA (2009) 2HEATERS Manufacturing and delivery of radiants, convection modules, FDG, stack and accesses (325 tons), welding of radiant and convection coils (1058 BW), refractory application (131 m3), painting and packing. TOTAL DONGES // FRANCE 2 CDU & 1 VDU HEATERS Manufacturing and delivery of convection modules, air ducts, FGD, stack and accesses (196 tons), welding of convection coils (2352 BW P22 316H and A106B), refractory application (195 m3), painting and packing. TOTAL PETROCHEMICALS, GONFREVILLE // FRANCE 2 ETHYLENE CRACKERS Manufacturing and delivery of convection assembly, inlet & outlet manifold (1060 BW), casing of radiation, convection, stack, platforms and duct (1376 tons), refractory application (500 m3), painting and packing. NIS PANCEVO // SERBIA 2 HYDROCRACKERS Manufacturing radiant and convection sections casing, radiant and convection coil, stack, air dicts, dampers, platforms and accesses (646 tons), welding of radiant and convection coils, (934 welds) refractory application (605 m3), painting and packing. 1 HYDROGEN PRODUCTION UNIT Manufacturing of reformer feed preheat coil, radiant and convection casing with grating, ladders and platforms, flue gas ducts casing, air ducts casing (1058 tons), welding of radiant and convection coils (2106 BW), refractory application (121 m3), painting and packing.
HEURTEY PETROCHEM MANUFACTURING 39 Street Santierului 120226 Buzau, Romania Phone: +40 238 402 500 Fax +40 238 402 508 www.heurtey.com