1 PACKAGE AIR CONDITIONER UNITS 1.1 Monthly PM of Flame Proof for Analyzer House Air Conditioner Units at various locations.job includes but not limited to attending all complaints & rectifying the problems, checking of interlock of safety/ control device, checking of all electrical connections in unit, cleaning of coils with water/ chemicals / recommended solutions, air pressure etc. as per direction of EIC. The brief description and PM Format has been mentioned in SCC PartB 240 EA 1.2 Monthly PM of Normal Package Air Conditioner Units at various locations.job includes but not limited to attending complaints & rectifying the problems, checking of interlock of safety/ control device, checking of all electrical connections in unit, cleaning of coils with water/ Chemicals / recommended solutions, air pressure etc as per direction of EIC. The brief description and PM Format has been mention in SCC PartB 240 EA 1.3 1.4 Attending & rectifying the problems as and when requirement basis, the work includes attending all complaints of Flame proof / Normal Package Air Conditioner Units at various location. Job includes but not limited to attending all complaints & rectifying the problems, checking of interlock of safety/ control device, checking of all electrical connections in unit, if required cleaning to be done of coils with water and air pressure etc or as per direction of EIC. Supply and recharging of refrigerant as per direction of EIC, brazing it to copper piping connections. Leak test to be carried out to detect any leakage in the system by nitrogen pressure.vacuumize the system and charging with R22/R134A refrigerant (recommended gas as per manufacture) as per required and direction of EIC. The job also includes supply of the required refrigerant for filling and all other consumable required to complete the job and this work valid for six months followed by a leak test etc 60 EA 200 KG 1.5 Replacement of the compressor up to & including 2.5 TR to 7.5 TR in case of failure with the new compressor for package air conditioner units ranging from 2.5TR up to 15 TR. The works includes but not limited to supply of refrigerant gas, dismantling /replacement of faulty compressor, installation of new compressor in the equipment, brazing it to copper piping connections. Leak test to be carried out to detect any leakage in the system and rectifying it. Vacuumized the system, charging with R22/134A Refrigerant or recommended gas as per manufacture direction of EIC. The job also includes supply of the required refrigerant for filling and all others consumables required to complete the work. Only compressor shall be supplied by Gail and the faulty /Damage compressors will be the property of Gail and to be shifted at designated Gail Store 4 EA 1.6 Repairing of Semi Sealed 6D Voltas make compressor through M/s Voltas OEM, including supply of all spare parts and consumables and all other accessories required to complete the jobs to make ready compressor in all respect this job valid for Six Months. 2 EA 1.7 Installation of the condenser / evaporator unit of the package AC in case of failure and not repairable with the new condenser /evaporator unit of package air conditioner unit raging from 2.5TR to 15 TR, The work includes supply of recommended refrigerant, installation, testing and commissioning of new condenser / evaporator unit in the equipment after leak testing, brazing it to copper piping connections, leak test to be carried out to detect any leakage in the Units and rectifying it vacuumized the system and charging with R22 / R134A Refrigerant (Gas as recommended by the manufacturer) as per requirement and direction of EIC. The work also includes supply of all others consumables required to complete the work. The faulty /Damage condenser/ evaporator unit will be the property of Gail and to be shifted at designated Gail Store
1.7.1 Installation of condenser coil of the package AC Units raging from 2.5TR to 7.5 TR, 1 EA 1.7.2 Installation of evaporator coil of the package AC Units raging from 2.5TR to 15 TR, 1 EA Supply and replacement of the following accessories for the package air conditioner units ranging from 2.5 TR to 1.8 15 TR. If any fault/ abnormality is detected in it, the same shall be covered under the defect liability period as per SCC PartB (Six Mmonth from date of installation) and the faulty /Damage materials will be the property of Gail and to be shifted at designated Gail Store 1.8.1 Thermostat 5 EA 1.8.2 Over load relay 5 EA 1.8.3 Blower motor 5 EA 1.8.4 Fan blade / impeller fan of blower motor 5 EA 1.8.5 Selector switch / rotary switch 5 EA 1.8.6 Knob for selector / rotary switch 5 EA 1.8.7 Copper Tube 11/8, 5/8,1/2 etc. 25 M 1.8.8 Hard Copper Bend / Elbow / Socket11/8, 5/8,1/2 etc. 20 EA 1.8.9 Dual pressure switch / LP / HP Cut Off Switch for 2.5 / 5.0 / 10 / 15 TR 5 EA 1.8.10 Expansion valve for 2.5 /5.0 /10 /15 TR 5 EA 1.8.11 Dryer Filter to 2.5 /5.0 /1 0 / 15 TR 5 EA 1.8.12 VBelt size A23 to A41, B32 20 EA 1.8.13 Hand shutoff Valves 5/8", 3/8" 10 EA 1.8.14 Propeller Fan for condenser motor 3 EA 1.8.15 Crankcase heater for compressor 5 EA 1.8.16 Compressor Contactor ragging from 2.5 to 7.5 Ton 2 EA 1.8.17 Package unit blower motor Contactor ragging from 2.5 to 15 Ton 2 EA 1.8.18 Package unit control relay ragging from 2.5 to 15 Ton 2 EA 1.8.19 O/L Relay for compressor ragging from 2.5 to 7.5 Ton 2 EA 1.8.20 O/L Relay for Package Unite Blower Motor ragging from 2.5 to 15 Ton 2 EA 1.8.21 Compressor Oil for R22 or R134A 7 L 1.8.22 Encapsulated HP switch 4 EA 1.8.23 Encapsulated LP switch 4 EA 1.8.24 Microcontroller / Microprocessor for 7.5 TR single / twin compressor unit with display unit 1 EA 1.8.25 Electronic Controller for (2.5+2.5+2.5) TR Package AC unit 1 EA 1.8.26 Motor Protection Device (MPD) for 7.5 TR Compressor 1 EA 1.8.27 Motor Protection Device (MPD) for 15 TR Package AC blower motor 2 EA
1.8.28 Return Air Filter for Flame Proof Analyser House 2 EA 1.8.29 Return Air Filter for Package Air Conditioners 2 EA 1.8.30 SPP (Single Phase preventer) 10 EA 1.8.31 Rotalock service valve for suction Line / Discharge Line 2 EA 1.8.32 Angle Service valve with port 2 EA 1.8.33 Pillow Block with bearing (to hold blower drum shaft) 1 EA 1.8.34 Blower drum pully 1 EA 1.8.35 Blower motor pully 1 EA 1.8.36 Discharge line thermostat (DLT) 2 EA 1.8.37 Sight Glass 1 EA 1.8.38 Impeller Fan with drum 1 EA 1.8.39 Scraeder Valve / NRV 2 EA 1.8.40 Air Flow Switch 2 EA 1.8.41 Conrtrol Relay for flameproof AC 1 EA 1.8.42 I S Relay 2 EA 1.8.43 Transformer Unit for Flame proof package AC. 1 EA 1.8.44 ON Delay Timer 1 EA 1.8.45 Drain Pipe 20 M 1.9 Healthiness Checking of Package Air Conditioner Units by OEM and identification of faults at Pata Plant 8 EA 1.10' Supply & Replacement of the compressor up to & including 2.5 TR to 5.0 TR in case of failure with the new compressor for package air conditioner units ranging from 2.5TR up to 5.0 TR. The works includes but not limited to supply of refrigerant gas, dismantling /replacement of faulty compressor, installation of new compressor in the equipment, brazing it to copper piping connections. Leak test to be carried out to detect any leakage in the system and rectifying it. Vacuumized the system, charging with R22/134A Refrigerant or recommended gas as per manufacture direction of EIC. The job also includes supply of the required refrigerant for filling and all others consumables required to complete the work. Only compressor shall be supplied by Gail and the faulty /Damage compressors will be the property of Gail and to be shifted at designated Gail Store. Party has to supply new Flame proof Compressor for Analyser House Air Conditioner Units ranging from 2.5 TR to 5.0 TR as per actual Make,Model and Rating in consulatation with EIC. 1.10.1 Flame Proof Compressor 2.5 TR Capacity. 1 EA 1.10.2 Flame Proof Compressor 4.0 TR Capacity. 1 EA 1.10.3 Flame Proof Compressor 5.0 TR Capacity. 1 EA
1.11 Supply & Replacement of the compressor up to & including 2.5 TR to 7.5TR in case of failure with the new compressor for package air conditioner units ranging from 2.5TR up to 7.5TR. The works includes but not limited to supply of refrigerant gas, dismantling /replacement of faulty compressor, installation of new compressor in the equipment, brazing it to copper piping connections. Leak test to be carried out to detect any leakage in the system and rectifying it. Vacuumized the system, charging with R22/134A Refrigerant or recommended gas as per manufacture direction of EIC. The job also includes supply of the required refrigerant for filling and all others consumables required to complete the work. Only compressor shall be supplied by Gail and the faulty /Damage compressors will be the property of Gail and to be shifted at designated Gail Store. Party has to supply new Flame proof Compressor for Analyser House Air Conditioner Units ranging from 2.5 TR to 7.5TR as per actual Make,Model and Rating in consulatation with EIC. 1.11.1 Compressor 2.5 TR Capacity.3ph 1 EA 1.11.2 Compressor 5.0 TR Capacity..3ph 1 EA 1.11.3 Compressor 7.5 TR Capacity..3ph 1 EA 1.12 Supply & Installation of the condenser / evaporator unit of the package AC in case of failure and not repairable with the new condenser /evaporator unit of package air conditioner unit raging from 2.5TR to 15 TR, The work includes supply of recommended refrigerant, installation, testing and commissioning of new condenser / evaporator unit in the equipment after leak testing, brazing it to copper piping connections, leak test to be carried out to detect any leakage in the Units and rectifying it vacuumized the system and charging with R22 / R134A Refrigerant (Gas as recommended by the manufacturer) as per requirement and direction of EIC. The work also includes supply of all others consumables required to complete the work. The faulty /Damage condenser/ evaporator unit will be the property of Gail and to be shifted at designated Gail Store. Party has to supply new condenser / evaporator unit as per existing make and rating ranging from 2.5 TR to 7.5 TR as per consulation of EIC. 1.12.1 Condenser unit of the package AC Units as per existing make and ratings, raging from 2.5TR to 7.5 TR. 1 EA 1.12.2 Evaporator unit of the package AC Units as per existing make and taings, raging from 2.5TR to 15 TR. 1 EA 2 AMC OF 1.5 / 2.0 TR WINDOW / SPLIT A/Cs 2.1 2.2 Monthly PM of 1.5 / 2.0TR Window / Split Air conditioners at various locations.job includes but not limited to attending complaints & rectifying the problems, checking of interlock of safety/ control device, checking of all electrical connections in unit, cleaning of coils with water/ chemicals / recommended solutions, air pressure as per direction of EIC. The brief description and PM Format has been mentioned in SCC PartB FAULT Attending & rectifying the problems as and when requirement basis, the work includes attending all complaints of 1.5 / 2.0TR Window / Split Air conditioners at various locations, job includes but not limited to attending all complaints & rectifying the problems, checking of interlock of safety/ control device, checking of all electrical connections in unit, if required cleaning to be done of coils with water and air pressure etc or as per direction of EIC. 5340 EA 1000 EA
2.3 2.4 2.5 2.6 2.7 2.8 Supply & Installation of new compressor including supply of R22 Gas and charging in case of failure with the compressor of 1.5 / 2.0 TR window / split air conditioners the work includes but not limited to replacement of faulty compressor, installation of new compressor in the existing equipment, brazing it to copper piping connections etc. Party will New Reciprocating / Hermatic Compressor for Window / split Air Conditioner Units ranging from 1.5 TR to 2.0 TR as per actual Make,Model and Rating as per instruction of EIC. Supply & Charging of R22 Refrigerant gas in case of low pressure & leakage of refrigerant gas in 1.5 /2.0 TR Window / Split air conditioners. This work valid for six months followed by a leak test etc. Dismantling and Replacement of fan / blower motor in case of failure with the motors of 1.5 /2.0 TR Window / Split air conditioners. The repaired motors shall be supplied by the GAIL, Only motor bush or bearing supply in the scope of Vender. The work includes but not limited to dismantling of faulty motor and replacement etc. Replacement of compressor including supply of R22 Gas and charging in case of failure with the compressor of 1.5 / 2.0 TR window / split air conditioners the work includes but not limited to replacement of faulty compressor, installation of new compressor in the existing equipment, brazing it to copper piping connections etc. Only compressor supply in the scope of Gail. Installation of 1.5 / 2.0 TR Window air conditioners the work includes but not limited to lifting & shifting of air conditioners from one locations to installation place (The location shall be decided by EIC), preparation of window with wooden frame, installation, testing to restore it in normal working condition. All consumables with AC wooden frame supply in the scope of vender. Only Gail shall be provided suitable wall Hole for Window Air Conditioners. Installation of 1.5 / 2.0 TR Split air conditioners the work includes but not limited to lifting & shifting of air conditioners from one locations to installation place (The location shall be decided by EIC), Making of wall Hole, fixing of out door and indoor unit, Installations, leak testing, Pipe brazing, gas charging & testing to restore it in normal working condition. All consumables supply in the scope of vender. 1 EA 50 Kg 76 EA 33 EA 20 EA 16 EA Supply & Replacement of following faulty parts in case of failure with new one for 1.5 / 2.0 TR Window/Split air conditioners, the works includes replacement of faulty parts and testing of air conditioners to restore it in normal 2.9 working condition, the same shall be covered under the defect liability period as per SCC PartB (Six Mmonth from date of installation) and the faulty / damage materials will be the property of Gail and to be shifted at designated Gail Store 2.9.1 Capacitor 80100 MFD, 415 Volt AC+/10% Make EPCOS,RESCON,ALCON & ELCIAR 150 EA 2.9.2 Capacitor 3680 MFD, 415 Volt AC+/10% Make EPCOS,RESCON,ALCON & ELCIAR 100 EA 2.9.3 Split A/Cs piping insulation cover of Indoor and Out door unit pipes 500 M 2.9.4 Condencer Coil / Evaparator coil 10 EA 2.9.5 Starting Relay 50 EA 2.9.6 Thermostat 116 EA 2.9.7 Overload Relay 76 EA 2.9.8 Fan motor of window A/C 26 EA 2.9.9 Fan blade of window A/C 50 EA 2.9.10 Blower of window A/C 26 EA 2.9.11 Out door fan motor of split A/C 8 EA
2.9.12 Out door fan blade of split A/C 16 EA 2.9.13 In door fan motor of split A/C 8 EA 2.9.14 In door blower of split A/C 16 EA 2.9.15 Air filter of window A/C 150 EA 2.9.16 Air filter of split A/C 36 EA 2.9.17 Control PCB of window / split A/C 4 EA 2.9.18 Remote control of window / split A/C 10 EA 2.9.19 Selector / rotary switch 36 EA 2.9.20 Knob for Selector / rotary switch 76 EA 2.9.21 Front grill of window A/C 20 EA 2.9.22 Front grill of split A/C 2 EA 2.9.23 Fan motor rubber pad 36 EA 2.9.24 Compressor rubber pad 20 EA 2.9.25 Capillary tubes 16 M 2.9.26 Copper tubes 1/4 DIA 20 M 2.9.27 Copper tubes 3/8 DIA 20 M 2.9.28 Copper tubes 1/2 DIA 20 M 2.9.29 Copper tubes 5/8 DIA 20 M 3 AMC FOR WATER COOLERS OF 40 TO 100 LTRS 3.1 3.2 3.3 3.4 3.5 3.6 BiMonthly PM of Water Coolers at various locations job includes but not limited to attending complaints & rectifying the problems, checking of interlock of safety/ control device, checking of all electrical connections in unit, cleaning of coils and Water tanks etc with Air Pressor, water,detergents or as per direction of EIC. The brief description and PM Format has been mentioned in SCC PartB FAULT Attending & rectifying the problems as and when requirement basis, the work includes attending all complaints of Water coolers at various locations, job includes but not limited to attending all complaints & rectifying the problems, checking of interlock of safety/ control device, checking of all electrical connections in unit, if required cleaning to be done of Water storage tank, coils with water, air pressure etc or as per direction of EIC. Supply & charging of R134A refrigerant gas in case of low pressure or leakage of refrigerant gas with the new gas in water coolers. This work valid for six months followed by a leak test. Replacement of compressor including supply of R134A Gas and charging in case of failure with the new compressor of water coolers. The work includes replacement of faulty compressor, installation of new compressor in the equipment, brazing it to be cooper pipe connections & leak teste tc, Only compressor supply in the scope of Gail.. Replacement of condenser fan motor in case of failure with the repaired motor of water cooler. The repaired motor shall be supplied by the GAIL. The work includes dismantling of faulty motor, installation of repaired motor. Repair Motor Supply by Gail Installation of water cooler the work includes lifting & shifting, installation at place & testing water coolers to be restore it normal working condition 720 EA 400 EA 12 Kg 15 EA 16 EA 6 EA
Supply & replacement of faulty parts in case of failure with the new one of water coolers with capacity ranging from 40100 Ltrs. The work includes replacement of faulty parts, installation of new parts & testing of water 3.7 coolers to be restore it in normal working, the same shall be covered under the defect liability period as per SCC PartB (Six Month from date of installation) and the faulty / damage materials will be the property of Gail and to be shifted at designated Gail Store 3.7.1 Fan BLASTPROOF capacitor 2.5 MFD, 415 Volt AC+/10% MakeTIBCON, EPCOS,RESCON,ALCON & ELCIAR 25 EA 3.7.2 Running BLASTPROOF capacitor 1020 MFD, 415 Volt AC+/10% MakeTIBCON, EPCOS,RESCON, ALCON & ELCIAR 25 EA 3.7.3 Starting BLASTPROOF capacitor 4060 MFD, 415 Volt AC+/10% MakeTIBCON, EPCOS,RESCON,ALCON & ELCIAR 25 EA 3.7.4 Starting relay 16 EA 3.7.5 Thermostat 16 EA 3.7.6 Overload relay 16 EA 3.7.7 Door gasket 16 EA 3.7.8 Float valve 16 EA 3.7.9 Drain tap 12 EA 3.7.10 Drain tray 12 EA 3.7.11 Drain pipe 12 M 3.7.12 Condenser fan motor 8 EA 3.7.13 Condenser fan blade 12 EA 3.7.14 Condenser Coil 10 EA 3.7.15 Capillary tubes 16 M 3.8 Supply & Installation of new compressor including supply of R134A Gas and charging in case of failure with the new compressor of water coolers. The work includes replacement of faulty compressor, installation of new compressor in the equipment, brazing it to be cooper pipe connections & leak test. Party will supply compressor of Water Cooler raging from 4080 Ltrs capacity as per actual make and rating as per instruction of EIC. 1 EA 4 AMC FOR REFRIGERATORS OF up to 390 LTRS 4.1 4.2 FAULT Attending & rectifying the problems of refrigerators capacity ranging up to 390 ltr and rectifying it, the work includes but not limited to Cleaning of refrigerator as per recommended solutions/ water/ Air/ etc. or as per instruction of EIC, all power and control circuit wiring shall be checked and rectifying the same or as per instruction of EIC. Replacement of compressor including supply of R134A Gas and charging up to 390 ltrs in case of failure with the compressor of refrigerators capacity ranging from300 390 ltr the work includes replacement of faulty compressor, installation of new compressor only compressor supply in the scope of Gail. 45 EA 8 EA 4.3 4.4 Supply and charging of R134A Refrigerant gas in case of low pressure & leakage of refrigerant gas in refrigerators capacity ranging up to 390ltr. This work valid for six months followed by a leak test. Lifting / Shifting of refrigerators at its place to another place including of testing/ commissioning of refrigerator capacity ranging up to 390ltr to restore it in normal working. 10 Kg 6 EA
4.5 Supply & replacement of faulty parts in case of failure with new one of refrigerator capacity ranging UP TO 185 LIITER the work includes replacement of faulty parts, installation of new parts & testing of refrigerator, the same shall be covered under the defect liability period as per SCC PartB (Six Month from date of installation) and the faulty / damage materials will be the property of Gail and to be shifted at designated Gail Store. 4.5.1 Capacitor BLASTPROOF 35 MFD, 415 Volt AC+/10% Make TIBCON, EPCOS,RESCON,ALCON & ELCIAR 4 EA 4.5.2 Starting relay 4 EA 4.5.3 Thermostat 4 EA 4.5.4 Overload relay 4 EA 4.5.5 Freezer 2 EA 4.5.6 Door gasket 4 EA 4.5.7 Capillary tubes 10 M 4.5.8 Freezer inner door 2 EA 4.5.9 Selector / rotary switch 4 EA 4.5.10 Knob for Selector / rotary switch 4 EA 4.5.11 Condenser for refrigerator 4 EA 4.5.12 Timer for refrigeration 4 EA 4.6 Supply & replacement of faulty parts in case of failure with new one of refrigerator capacity ranging from 186 to 390 ltr the work includes replacement of faulty parts, installation of new parts & testing of refrigerator. the same shall be covered under the defect liability period as per SCC PartB (Six month from date of installation) and the faulty / damage materials will be the property of Gail and to be shifted at designated Gail Store 4.6.1 Capacitor BLASTPROOF 510 MFD, 415 Volt AC+/10% MakeTIBCON, EPCOS,RESCON, ALCON & ELCIAR 4 EA 4.6.2 Starting relay 4 EA 4.6.3 Thermostat 10 EA 4.6.4 Overload relay 10 EA 4.6.5 Bimetal thermostat 2 EA 4.6.6 Freezer cooling fan motor 2 EA 4.6.7 Freezer cooling fan blade 2 EA 4.6.8 Condenser 2 EA 4.6.9 Door gasket 6 EA 4.6.10 Capillary tubes 10 M 4.6.11 Selector / rotary switch 6 EA 4.6.12 Knob for Selector / rotary switch 6 EA 4.6.13 Timer for refrigeration 4 EA
Supply & Installation of new compressor including supply of R134A Gas and charging up to 390 ltrs in case of 4.7 failure with the compressor of refrigerators capacity ranging from300 390 ltr the work includes replacement of faulty compressor, installation. Party has to supply new compressor as per site condition of Refrigerator Compressor as per instaruction of EIC. 4.7.1 Refrigerator Compressor for up to 185 Ltr Capacity as per actual make and rating. 1 EA 4.7.2 Refrigerator Compressor for 186390 Ltr Capacity as per actual make and rating. 1 EA SubTotal Service Tax & Cess in (%) including ST & Cess CENVAT benefit in (%) considering CENVAT benefit Name of authorized person submitting the tender on behalf of the Bidder (s): Designation of authorized person: Name of firm / Contractor: Note: Bidders are required to quote as per instructions given in tender document.