1-1 Product Description The Automatic Transfer Switch Option may be added to any FD type Fire Pump Controller whenever automatic transfer from normal to alternate power is required. The automatic Transfer Switch and Fire Pump Controller are each mounted in separate enclosures to form one unit and interwired. Engine Test Button An engine test button is provided on the ATC-300 controller that can be used to test the Source 2 (generator) engine. The operator can select the engine run test time (0-600 minutes). As well, a silence pushbutton is provided which de-energizes the alarm bell. Product The FT60 Transfer Switch Controller utilizes an autotransformer that is inserted in the power supply to the motor to reduce the voltage at the motor terminals and to provide a smooth acceleration. The main contactor by-passes the autotransformer after a short acceleration time and applies full voltage to the motor terminals. Starting line current is 28% of the across-the-line starting inrush for controllers 60HP and up; 45% of across-the-line starting inrush of controllers 50HP and smaller. The FT60 can be programmed for either fully automatic or semi-automatic operation. Microprocessor Control EATON Cutler-Hammer LMR Transfer Switch Fire Pump Controllers are microprocessor based. All events surrounding the operation of the controller are stored within the memory, thus giving the ability to diagnose and troubleshoot problems based on an actual history of events. Events are time and date stamped. A main display unit provides a read-out of parameters such as current pressure, volts and amps and will display error messages as well as provide alarm indication. A status report is available which provides a record of the current state of the controller. The report can be printed locally via the printer / recorder. NEMA 2 Enclosures All LMR controllers come standard with NEMA 2 enclosures unless otherwise ordered. Available options include: NEMA 3R, 4, 4X, 12. Electrically and Mechanically Interlocked The FT Series transfer switch operating mechanisms are mechanically interlocked to prevent the normal and alternate source from connecting at the same time. The switch operates upon signals received from the ATC-300 controller. ATC - 300 The panel mounted, multifunction, microprocessor based ATC-300 controller accurately monitors two power sources and provides the necessary intelligence to reliably operate the transfer switch through a series of programmed sensing and timing functions. Keypad Programming The ATC-300 controller membrane is equipped with seven keypad input buttons which are used to program the controller as well as set operating parameters. LED Status Indication Five LED s indicate the status of the power sources. Source 1 Available Source 1 Connected Source 2 Available Source 2 Connected Unit Status Elapsed Time Meter The LMR monitors and records the run time of the motor, in hours, whenever the pump is running. The actual run time can be viewed on the LCD display in 1 hour increments. Last 2048 Messages The internal microprocessor stores the most recent 2048 messages in it s memory. The messages can be printed, viewed on the LCD screen or downloaded to a laptop. Each message is time and date stamped. The LCD display acts as a paperless chart recorder. LCD Message Retrieval The 2 line liquid crystal display allows viewing of all messages and event information without opening the front door of the controller. Messages can also be downloaded to a laptop computer via the communications port located on the top of the main microprocessor board. Automatic Transfer The FT Series Transfer Switches will perform an automatic transfer from Normal to Alternate source when the Voltage drops to 85% of normal, or there is a loss of any phase and/or Phase Reversal. Voltage & Frequency Sensing The ATC-300 continuously monitors the normal source for out of range setpoint values. When the source is outside the dropout setpoints, the source will become unavailable. This prompts a transfer to the alternate source. Retransfer occurs when the normal source s frequency and/or voltage return within pickup setpoints. Alarm Relay The alarm relay is de-energized to indicate an absence of an alarm state and energized to indicate the presence of an alarm condition. Alarm conditions include: Improper Circuit Breaker Operation Motor Operator Failure Lockout Failsafe Condition Aborted Engine Test Aborted Plant Exerciser Unsuccessful in-phase Transition Volts and Amps Display The LCD display located on the main display panel, simultaneously indicates the voltage and amps on all three phases of power coming into the controller. Emergency Start Operator A mechanically operated emergency start handle activates the motor contactor independent of any electrical control circuits or pressure switch input. Number of Operations Counter The LMR controller monitors and records the number of times the pump has started. The actual count can be viewed on the LCD display. Run Period Timer The run period timer is built into the LMR microprocessor and can be accessed via the membrane / keypad. It is programmable from 0-45 minutes and should be reset to ten (10) minutes when the controller is placed in service.
1-2 Product Additional Output Relay An additional output relay labeled Future #1, can be user programmed to operate for nine (9) different functions. Programming is done in the LMR menu using the membrane / keypad. Common Alarm Relay and Contacts The LMR controller has a common alarm relay which de-energizes whenever there are any alarm conditions present. This relay is energized under normal conditions and has LED status indication on the main relay board. Extra Set of Form-C Contacts for Phase Reversal and Phase Failure The phase reversal and phase failure relays come standard with an extra set of contacts that can be used for remote alarm indication. Pressure Transducer: 0-600 psi Each LMR controller is equipped with a stainless steel, 0-600 psi pressure switch capable of withstanding a momentary surge pressure of 1000 psi. NEMA Rated Contactors NEMA rated Freedom or A200 Series EATON Cutler-Hammer contactors are used in all LMR fire pump controllers. A wide variety of coil voltages are available for domestic and international use. Status & Alarm Indication Pressure 102 PSI Alarm & Status Indication The display panel is equipped with nine red Alarm LED s and nine green Status LED s which indicate various functions and operations of the controller. The membrane keypad has curved dome windows which allow viewing from a wide angle. Weekly Test Timer The weekly test timer allows the user to set the controller to automatically start and stop the controller once per week. The number of weeks between tests is set via the front keypad. The weekly test date and time can be viewed on the LCD display. Sequential Start Timer The sequential start timer is used to program a start delay after an automatic start request. This function is used for staging the start of pumps in a multiple pump application and also in Diesel backup applications. Printer / Recorder The industrial grade thermal printer is housed in a rugged steel enclosure within the controller. The on/off switch, feed and reset buttons are front accessible. A bi-color status LED is also visible on the front of the printer. Green indicates - Printer Operational while yellow indicates - Out of Paper. Technical Data and Specifications Line Terminals (Incoming Cables) Max. Hp Line Terminals on Main Isolation Switch (Incoming Cables) LINE VOLTAGE 200-208 220-240 * 380-415 440-480 550-600 30 30 60 75 100 40 40 100 100-75 75 150 200 200 100 125 200 250 300 150 200 350 400 400 Qty. & Cable Sizes Service Entrance GND.LUG Qty. & Cable Sizes (1)#14-1/0 PER (CU/AL) (1)#14-2/0 (CU/AL) (1)#4-4/0 PER (CU/AL) (1)#14-2/0 (CU/AL) (1)#3-350MCM (CU/AL) (1)#4-350MCM (CU/AL) (2)3/0-250MCM (CU/AL) (2)#4-350MCM (CU/AL) (2)250-350MCM (CU/AL) (2)#2-600MCM (CU/AL) * Coils available: 380V-50Hz, 380V-60Hz, 415V-50Hz, 415V-60Hz. Standards & Certification The LMR Electric Fire Pump Controllers meet or exceed the requirements of Underwriters Laboratories, Underwriters Laboratories Canada, Factory Mutual, the Canadian Standards Association, New York City building code, CE mark requirements and are built to NFPA 20 standards. N. Y. C. APPROVED
Power Transfer Switch Power Transfer Switch Fire Pump Controller Dimensions FT60 Autotransformer 1-3 Motor Hp Line Voltage N. Y. C. APPROVED Withstand Rating Standard Intermediate High 5-40 5-50 5-75 5-100 5-100 200-208V 220-240V * 380-415V 440-480V 550-600V 100,000 25,000 150,000 100,000 200,000 700 (318) * Coils available: 380V-50Hz, 380V-60Hz, 415V-50Hz, 415V-60Hz. Approx. Weight Lbs. (Kg) NOTES: 1. All enclosures finished in FirePump red. 2. Cable Entrance either top or bottom. 3. Standard Enclosure type NEMA 2.
Power Transfer Switch Power Transfer Switch Fire Pump Controller 1-4 Dimensions FT60 Autotransformer Motor Hp 50-150 60-200 100-300 125-400 125-500 Line Voltage Withstand Rating Standard Intermediate High 200-208V 220-240V * 380-415V 440-480V 550-600V 100,000 25,000 Consult Factory 35,000 Consult Factory 1190 (540) Approx. Weight Lbs. (Kg) * Coils available: 380V-50Hz, 380V-60Hz, 415V-50Hz, 415V-60Hz. N. Y. C. APPROVED NOTES: 1. All enclosures finished in FirePump red. 2. Cable Entrance either top or bottom. 3. Standard Enclosure type NEMA 2.
Electrical Wiring Schematic FT60 Autotransformer 1-5 N. Y. C. APPROVED
1-6 Electrical Wiring Schematic FT Automatic Power Transfer Switch EMERGENCY SOURCE ATC-300 CONTROLLER CONTROL CIRCUIT NORMAL SOURCE N. Y. C. APPROVED
1-7 Electrical Wiring Schematic FT2U Automatic Power Transfer Switch c/w Second Utility UTILITY #2 ATC-300 CONTROLLER CONTROL CIRCUIT UTILITY #1 N. Y. C. APPROVED
1-8 Options - Wiring Diagram Typical Controller Connection Main Terminal Block: TB1 Transfer Switch Terminal Block NOTES: 1. Terminal 49 is common to all dry contact inputs. DO NOT APPLY A VOLTAGE ON THESE TERMINALS 2. Contacts shown in de-energized state (Fail Safe). Relay Card NOTES: 1. To Control Circuit 2. Spare for Customer Connections 3. To TB1 4. To Shunt Trip 5. Contacts Shown in De-Energized State - (Fail Safe)
1-9 Catalog Number Selection FT60 AUTOTRANSFORMER Controller Catalog Numbering System Catalog Number Selection Chart - FT60 (Gen Set) Catalog Number Selection Chart - FT60 (Gen Set) Catalog Number Voltage Hp Price Catalog Number Voltage Hp Price FT60-15A 200-208V 15 $22,600 FT60-15D 440-480V 15 $22,600 FT60-20A 60 HZ 20 $22,600 FT60-20D 60 HZ 20 $22,600 FT60-25A 25 $22,600 FT60-25D 25 $22,600 FT60-30A 30 $22,820 FT60-30D 30 $22,600 FT60-40A 40 $24,900 FT60-40D 40 $22,600 FT60-50A 50 $24,900 FT60-50D 50 $22,600 FT60-60A 60 $27,700 FT60-60D 60 $24,680 FT60-75A 75 $28,080 FT60-75D 75 $24,900 FT60-100A 100 $32,620 FT60-100D 100 $24,900 FT60-125A 125 $38,460 FT60-125D 125 $27,700 FT60-150A 150 $43,400 FT60-150D 150 $27,700 FT60-15B 220-240V 15 $22,600 FT60-200D 200 $28,080 FT60-20B 60 HZ 20 $22,600 FT60-250D 250 $38,460 FT60-25B 25 $22,600 FT60-300D 300 $38,460 FT60-30B 30 $22,600 FT60-350D 350 $49,120 FT60-40B 40 $24,900 FT60-400D 400 $49,120 FT60-50B 50 $24,900 FT60-15E 550-600V 15 $22,600 FT60-60B 60 $27,700 FT60-20E 60 HZ 20 $22,600 FT60-75B 75 $27,700 FT60-25E 25 $22,600 FT60-100B 100 $31,560 FT60-30E 30 $22,600 FT60-125B 125 $38,460 FT60-40E 40 $22,600 FT60-150B 150 $38,460 FT60-50E 50 $22,600 FT60-200B 200 $43,400 FT60-60E 60 $24,680 FT60-15C 380-415V 15 $22,600 FT60-75E 75 $24,680 FT60-20C 50 / 60 HZ 20 $22,600 FT60-100E 100 $24,900 FT60-25C 25 $22,600 FT60-125E 125 $27,020 FT60-30C 30 $22,600 FT60-150E 150 $27,020 FT60-40C 40 $22,600 FT60-200E 200 $27,700 FT60-50C 50 $22,600 FT60-250E 250 $37,400 FT60-60C 60 $24,900 FT60-300E 300 $38,460 FT60-75C 75 $24,900 FT60-350E 350 $44,180 FT60-100C 100 $27,700 FT60-400E 400 $44,180 FT60-125C 125 $27,700 FT60-450E 450 $56,180 FT60-150C 150 $28,080 FT60-500E 500 $56,180 FT60-200C 200 $38,460 FT60-250C 250 $43,400 FT60-300C 300 $43,400
1-10 Catalog Number Selection FT60 - Adder for Second Utility Alternate Power Source - Option 2U Catalog Number Selection Chart - 2nd Utility Adder Catalog Number Selection Chart - 2nd Utility Adder Catalog Number Voltage Hp 2U Adder Price Catalog Number Voltage Hp 2U Adder Price FT60-15A 200-208V 15 $4,010 FT60-15D 440-480V 15 $4,010 FT60-20A 60 HZ 20 $4,010 FT60-20D 60 HZ 20 $4,010 FT60-25A 25 $4,010 FT60-25D 25 $4,010 FT60-30A 30 $4,010 FT60-30D 30 $4,010 FT60-40A 40 $4,010 FT60-40D 40 $4,010 FT60-50A 50 $4,010 FT60-50D 50 $4,010 FT60-60A 60 $4,010 FT60-60D 60 $4,010 FT60-75A 75 $4,010 FT60-75D 75 $4,010 FT60-100A 100 $4,010 FT60-100D 100 $4,010 FT60-125A 125 $5,750 FT60-125D 125 $4,010 FT60-150A 150 $5,750 FT60-150D 150 $4,010 FT60-15B 220-240V 15 $4,010 FT60-200D 200 $4,010 FT60-20B 60 HZ 20 $4,010 FT60-250D 250 $4,010 FT60-25B 25 $4,010 FT60-300D 300 $5,750 FT60-30B 30 $4,010 FT60-350D 350 $5,750 FT60-40B 40 $4,010 FT60-400D 400 $5,750 FT60-50B 50 $4,010 FT60-15E 550-600V 15 $4,010 FT60-60B 60 $4,010 FT60-20E 60 HZ 20 $4,010 FT60-75B 75 $4,010 FT60-25E 25 $4,010 FT60-100B 100 $4,010 FT60-30E 30 $4,010 FT60-125B 125 $4,010 FT60-40E 40 $4,010 FT60-150B 150 $5,750 FT60-50E 50 $4,010 FT60-200B 200 $5,750 FT60-60E 60 $4,010 FT60-15C 380-415V 15 $4,010 FT60-75E 75 $4,010 FT60-20C 50 / 60 HZ 20 $4,010 FT60-100E 100 $4,010 FT60-25C 25 $4,010 FT60-125E 125 $4,010 FT60-30C 30 $4,010 FT60-150E 150 $4,010 FT60-40C 40 $4,010 FT60-200E 200 $4,010 FT60-50C 50 $4,010 FT60-250E 250 $4,010 FT60-60C 60 $4,010 FT60-300E 300 $4,010 FT60-75C 75 $4,010 FT60-350E 350 $4,010 FT60-100C 100 $4,010 FT60-400E 400 $5,750 FT60-125C 125 $4,010 FT60-450E 450 $5,750 FT60-150C 150 $4,010 FT60-500E 500 $5,750 FT60-200C 200 $4,010 FT60-250C 250 $4,010 FT60-300C 300 $5,750 To determine the price of a Second Utility Transfer Sw itch: Add together both the list price of the Standard Transfer Sw itch Controller and the above 2U price. Standard FT Controller + 2U Dual Utility Price Adder = Dual Utility Transfer Sw itch Controller FT60-100D-LMR-L1-X1 + 2U = FT60-100D-LMR-L1-X1-2U 24,900.00 + 4,010.00 = 28,910.00
1-11 Product Selection FT60 AUTOTRANSFORMER Controller Catalog Numbering System FT LMR Starting Type Options 30 = Across the Line A - Built-in Alarm System 40 = Part Winding B - Alarm Bell 50 = Primary Resistor C1 - Extra Contacts "Pump Run" (one N.O. std.) 60 = Autotransformer C2 - Extra Contacts "AC Power Failure" (two sets std.) 70 = Wye Delta (Star-Delta) Open C3 - Extra Contacts "Phase Rev." (two sets std.) 80 = Wye Delta (Star-Delta) Closed C4 - Remote Contacts (2 Form C) Low Reservoir 90 = Soft Start C5 - Remote Contacts (2 Form C) High Reservoir E1 - NEMA 3R - Raintight Enclosure E2 - NEMA 4 - Watertight Enclosure (Ref Dwg. Page 1-3) NEMA 4 - Watertight Enclosure (Ref Dwg. Page 1-4) Horsepower E3 - NEMA 12 - Industrial Dust Tight Enclosure 15 40 100 250 450 E5 - NEMA 4X - Stainless Steel Enclosure (Ref Dwg. Page 1-3) 20 50 125 300 500 NEMA 4X - Stainless Steel Enclosure (Ref Dwg. Page 1-4) 25 60 150 350 E8 - Tropicalization 30 75 200 400 E9 - NEMA 4X - Painted Steel (Ref. Dwg. Page 1-3) NEMA 4X - Painted Steel (Ref. Dwg. Page 1-4) E10 - NEMA 4X - 316 Stainless Steel Enclosure (Ref. Dwg. Page 1-3) NEMA 4X - 316 Stainless Steel Enclosure (Ref. Dwg Page 1-4) Voltage EX - Export Crating A = 200-208V 60 HZ F - Floor Stand (Standard c/w floor mounted enclosures) B = 220-240V 60 HZ F2 - Floor Stand - 2 Inch Height C = 380-415V 50/60 HZ H - High Withstand Rating (refer to tables) D = 440-480V 60 HZ I - Intermediate Withstand Rating (refer to tables) E = 550-600V 60 HZ P7 - Low Suction Pressure Switch c/w Pilot Light P8 - Low Suction Shutdown (Requires P7) P10 - Pressure Transducer - Sea Water Rated LMR Series P13 - Externally Mounted Pressure Transducer Microprocessor Control R1 - Space Heater (120 / 220V) R2 - Space Heater c/w Thermostat R3 - Space Heater c/w Humidistat Language R4 - Low Pump Room Temperature Switch and Pilot Light L1 = English X1 - Printer/Pressure Recorder L2 =French X2-4 - Inch Chart Recorder (10-300 psi fresh water) L5 = Spanish 2U - Second Utility
1-12 Product Selection Options Designation Description Price A Built-in Alarm System $350 B Alarm Bell $110 C1 Extra Contacts "Pump Run" (one N.O. std.) $90 C2 Extra Contacts "AC Pow er Failure" (tw o sets std.) $90 C3 Extra Contacts "Phase Rev." (tw o sets std.) $90 C4 Remote Contacts (2 Form C) Low Reservoir $90 C5 Remote Contacts (2 Form C) High Reservoir $90 E1 NEMA 3R - Raintight Enclosure $760 E2 NEMA 4 - Watertight Enclosure (Ref Dw g. Page 1-3) $2,400 NEMA 4 - Watertight Enclosure (Ref Dw g. Page 1-4) $4,400 E3 NEMA 12 - Industrial Dust Tight Enclosure $50 E5 NEMA 4X - Stainless Steel Enclosure (Ref Dw g. Page 1-3) $4,000 NEMA 4X - Stainless Steel Enclosure (Ref Dw g. Page 1-4) $6,000 E8 Tropicalization $550 E9 NEMA 4X - Painted Steel (Ref. Dw g. Page 1-3) $3,200 NEMA 4X - Painted Steel (Ref. Dw g. Page 1-4) $5,200 E10 NEMA 4X - 316 Stainless Steel Enclosure (Ref. Dw g. Page 1-3) $7,200 NEMA 4X - 316 Stainless Steel Enclosure (Ref. Dw g. Page 1-4) $11,000 EX Export Crating $525 F Floor Stand (Standard c/w floor mounted enclosures) Std. F2 Floor Stand - 2 Inch Height $25 H High Withstand Rating (refer to tables) $3,230 I Intermediate Withstand Rating (refer to tables) $1,520 L1 Language - English N/C L2 Language - French N/C L5 Language - Spanish $200 P7 Low Suction Pressure Sw itch c/w Pilot Light $570 P8 Low Suction Shutdow n (Requires P7) Std. P10 Pressure Transducer - Sea Water Rated $300 P13 Externally Mounted Pressure Transducer $250 R1 Space Heater (120 / 220V) $250 R2 Space Heater c/w Thermostat $320 R3 Space Heater c/w Humidistat $320 R4 Low Pump Room Temperature Sw itch and Pilot Light $290 X1 Printer/Pressure Recorder $1,075 X2 4 Inch Chart Recorder ( 10-300 psi fresh w ater) $700 2U Second Utility See Page 1-10 for details
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FIRE PUMP CONTROLLERS Fire Pump Controller Family FD20 Limited Service Controller FD30 Across-the-Line FD40 Part Winding FD50 Primary Resistor FD60 Autotransformer FD70 WYE DELTA (Star-Delta) Open Transition FT SERIES Transfer Switches FD100 / 110 Diesel Engine Controllers FDM Medium Voltage Controllers FDF Foam Pump Controllers FDC Compact Controllers FDR Residential Controllers FD80 WYE DELTA (Star-Delta) Closed Transition FDJP / JY Jockey Pump Controllers FD90 Soft Start FDAP-M Remote Alarm Panels For more information on Eaton Cutler-Hammer Fire Pump Controllers, email us at chcfirepump@eaton.com or call us at 1-877-860-7955. EATON Cutler-Hammer 403 East Lake Blvd., Airdrie, Alberta, T4A 2G1 Canada tel: 403-948-7955 fax: 403-948-6967 www.chfire.com 2006 Eaton Corporation All Rights Reserved Printed in Canada Publication No.: