http://www.pisco.co.jp PREPARATION ACTUATOR PLARAILCHAIN HARMO ROBOT PARTS Hollow Fiber Membrane Filter Type Air Dryer with Built-in Push-In Fitting Fiber Dry Series 188 Hollow Fiber Membrane Filter Type Drier which does not require power supply. Connect in your pneumatic system as simple as a filter. Higher performance than a refrigeration air dryer. Removed water is evacuated as a water vapor and Fiber Dry Series produce no drainage. Purging flow is adjustable. Push-In Fitting is equipped. Lightweight by a plastic body. Compact size is available in some of matel-made dryer. Dry Unit Filter and Regulator Unit
0.5 0 MPa 1 Air preparation Series Fiber Dry SOLENOID VALVE Model Designation (Example) FDT 0 6 A PREPALATION 1 Type 2 Flow Rate 4 Drainage Method 3 Tube Dia. 5 Operating Flow Rate (Outlet Port) 1 Type Code Type Code Type Code Type FDT DMP DMM DMB DMF Dryer (Flexible Type) FFT Filter 2 Flow Rate Code 040 0 301 500 Flow Rate (l/min(anr)) 40 0 300 500 189 3 Tube Dia. Code 4 6 8 12 16 00 Tube Dia.(mm) ø4 ø6 ø8 ø ø12 ø16 No tube fitting * When 00 is selected, thread port Rc1/4 is for 0 series and Rc3/8 is for 301 series. In-line Filter 4 Drainage Method(* Filter drain is selectable for FDT and FFT only.) No Code:Manual Drain (Push type) A:Auto Drain (Automatic drain type) (When internal pressure in the body is less than 0.05MPa, the auto drain function starts the operation) 5 Operating Flow Rate (Outlet Port) (* DMM040 only) 1:16 l/min(anr) 2:30 l/min(anr) 3:40 l/min(anr)
http://www.pisco.co.jp Specifications Fluid Medium Air Operating Pressure Range Inside of hollow fiber:0.3 ~ 0.85MPa Outside of hollow fiber:0 ~ 0.05MPa Fluid Medium Temp. 0 ~ 40 (No freezing) Operating Temp. Range 0 ~ 60 (No freezing) * When fluid medium other than air is used, contact us for details before using. Basic Performance(For 0l/min(ANR)) Inlet Port Air Pressure 0.7MPa Air Flow Rate 125 l/min(anr) Air Temp. 20 Water Vapor Amount Saturation Purge Rate 20% (purging circuit:3) PREPARATION ACTUATOR PLARAILCHAIN HARMO ROBOT PARTS Outlet Port Air Air Flow Rate Achieved Dew Point 0 l/min(anr) -25 or less (Atmospheric pressure) 190 Mechanism of Dehumidification Only vapor in compressed air flows inside the hollow fiber films is discharged and purged to outside the system by the purging air (A part of dried air). Compressed Air (Wet air) Purging Flow Adjustment Dial IN Casing All compressed air flows inside the hollow fiber inside. Purging Purging Air OUT Dry Air Water Vapor Casing Oxygen Nitrogen Water Vapor Dry Air Inside Outside Hollow Fiber Membrane Compressed Air (Wet air) Dry Unit Filter and Regulator Unit
0.5 0 MPa 1 Air preparation Series Fiber Dry SOLENOID VALVE Piping Example Pneumatic System with Oil Mist PREPALATION Filter Oil Mist Filter Fiber Dry Regulator * Place a Dry Unit with Mist Filter for a pneumatic system containing oil mist. Pneumatic System without Oil Mist Filter Fiber Dry Regulator * Make sure to place a filter for a pneumatic system generating water drop. 191 Relation between Use Condition and Dry Level Refer to the following chart when you select Fiber Dry Series. In-line Filter High Dry Level Low Low High Supplied Air Pressure High Dry Level Low Low High Supplied Air Temp. High Dry Level Low Small Large Supplied Air Amount High Dry Level Low Small Large Purging Amount Classification by Flow Rate Flow Rate (l/min(anr)) 500 DMB 500 400 300 DMM 301 Unit Dry 200 0 FDT 0 DMP 0 DMM DMB Dry 0 0 Unit 0 DMM 040 DMF 040
http://www.pisco.co.jp Detailed Safety Instructions Before using PISCO products, be sure to read Safety Instructions and Safety Instruction Manual on page 17-21 and Common Safety Instructions for Fiber Dry Series and Dry Unit Series on page 171. Caution 1. Be sure to turn Purging Flow Adjustment Dial to the correct direction as the marking on the body shows. Incorrect way can damage the product. Safety Rules for Use Follow Piping Example to arrange a pneumatic system in order to maintain a stability and long life cycle of a Fiber Drier. Before piping, remove dust and pipe cutting powder inside. PREPARATION ACTUATOR PLARAILCHAIN HARMO ROBOT PARTS When a compressor is connected directly to Fiber Dry, make sure to place a Dryer and a Filter Set (Dryer Unit). (Or place a filter) Avoid using corrosive gas or organic solvent gas, and also do not use the product in the atmosphere of these asses. Do not apply an excessive pressure, temp. and impact to the product. Do not left dust, water, rust and oil, etc. enter the inside of the product. 192 Use the product indoor in principal. Avoid exposing it to sunshine, rain or water. Do not dismantled the product. At the start of each operation, please idle the dryer from to 20 minutes prior to the actual operation. Dry Unit Filter and Regulator Unit
0.5 0 MPa 1 Air preparation Series Fiber Dry SOLENOID VALVE PREPALATION Standard Size List Page to Tube O.D. 1 Tube O.D. 2(mm) Type refer (mm) 4 6 8 12 16 FDT Dryer and Filter Set P.195 4 6 8 DMP Resin Body Dryer P.195 4 0 Type 6 8 FFT Filter P.196 4 6 8 DMM Metal Body Dryer P.196 4 0 Type 6 8 Page to Tube O.D. 1 Tube O.D. 2(mm) Type refer (mm) 4 6 8 12 16 DMM Resin Body Dryer P.197 6 301 Type 8 12 16 DMM Resin Body Dryer P.197 4 040 Type 6 DMB Union Straight Dryer P.198 4 0 Type 6 8 DMB Union Straight Dryer P.198 12 500 Type DMF Flexible Type Dryer P.199 4 6 8 193 Adjustment Method of Purging Flow In-line Filter Purging Flow Adjustment Dial When the amount of Purging Flow is large, turn the dial clockwise so that purging flow decreases. Turn the dial counterclockwise to increase the purging flow. But the temp. of dew point will be slightly up. Refer to Purging Flow Chart in order to select the best condition. * Purging Adjustment is not available for DMM040. FDT and DMP (Plastic Body) 3 2 0 1 DMM (Metal Body) DMB (Union Straight) DMF (Flexible Type)
http://www.pisco.co.jp How to insert and disconnect 1. How to insert and disconnect tubes 1 Tube installation For Fiber Dry Series with built-in push-in fitting, insert a Push-In Fitting until it touches to the tube end which makes the lock-claws bite the tube to fix and the elastic sleeve seal around the tube. Refer to 2. Instructions for Tube Installation under Common Safety Instructions for Fittings when installing a tube fitting. 2 Tube disconnection The tube is disconnected by pushing the release-ring which releases the lockclaws. Make sure to stop air supply before the tube disconnection. PREPARATION ACTUATOR PLARAILCHAIN HARMO ROBOT PARTS 2. How to fix Fiber Dry Series 1 Fixing Fiber Dry Series Fix M5 or M4 screws to bracket fixing holes which are equipped with Fiber Dry Series. (Refer to the dimensional drawings for the hole pitch and the screw size.) 194 Applicable Tube and Related Products Polyurethane Tube (Piping products catalog P.596) Nylon Tube (Piping products catalog P.608) Dry Unit Filter and Regulator Unit
0.5 0 MPa 1 Air preparation Series Fiber Dry SOLENOID VALVE PREPALATION FDT 0 Dryer and Filter Set 2-5.5 (Fixing hole for M5 Screw) L1 124 L2 2-C 42 82 2-øD ø46 130 22.5 7 56 20 27 Model Code FDT0-4 FDT0-4-A FDT0-6 FDT0-6-A FDT0-8 FDT0-8-A FDT0- FDT0--A Tube O.D. ød L1 L2 C Weight (g) 4 6 8 Unit:mm file name 195 In-line Filter DMP Resin Body Dryer 0 2-5.5 (Fixing hole for M5 Screw) 84 56 2-E 50 20 27 130 22.5 2-øD 74 7 2-C Model Code Tube O.D. ød C E Weight (g) Unit:mm file name DMP0-4 4 DMP0-6 6 DMP0-8 8 DMP0- Dehumidifying Performance Chart(example) Achieved Dew Point (At atmospheric pressure) ( ) 0 - -20-30 -40 Inlet Pressure:0.7MPa Air Temp.:20 Humidity:Saturation Circuit1 Circuit3 Circuit2 20 30 40 50 60 70 80 90 0 1 Operating Flow Rate (l/min(anr)) FDT DMP Purging Flow Chart Purging Flow (l/min(anr)) 40 30 Circuit3 20 Circuit2 Circuit1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 Inlet Pressure (MPa) data is available at PISCO website.
http://www.pisco.co.jp FFT 0 Filter 2-5.5 (Fixing hole for M5 Screw) E1 E2 27.5 27 2-C 20 82 22.5 7 2-øD ø46 Manual Drain 6.5 Auto Drain M5 Female Thread Model Code FFT0-4 FFT0-4-A FFT0-6 FFT0-6-A FFT0-8 FFT0-8-A FFT0- FFT0--A Tube O.D. ød E1 E2 C Weight (g) 4 6 8 Unit:mm file name PREPARATION ACTUATOR PLARAILCHAIN HARMO ROBOT PARTS Drainage Drainage DMM 0 Metal Body Dryer 2-5.5 (Fixing hole for M5 Screw) 70 60 45 45 25 ø15 12.5 2-øD 2-C 2-E Purging Hole 150 20 Model Code Tube O.D. ød C E Weight (g) Unit:mm file name DMM0-4 4 DMM0-6 6 DMM0-8 8 DMM0- DMM0-00 - - - 196 Dehumidifying Performance Chart (example) Achieved Dew Point (At atmospheric pressure) ( ) 0 - -20-30 -40 Inlet Pressure:0.7MPa Air Temp.:20 Humidity:Saturation Circuit1 Circuit3 Circuit2 20 30 40 50 60 70 80 90 0 1 Operating Flow Rate (l/min(anr)) Purging Flow Chart Purging Flow (l/min(anr)) 40 30 Circuit3 20 Circuit2 Circuit1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 Inlet Pressure (MPa) Dry Unit Filter and Regulator Unit data is available at PISCO website.
0.5 0 MPa 1 Air preparation Series Fiber Dry SOLENOID VALVE PREPALATION DMM 301 Resin Body Dryer Purging Flow Adjustment Dial 0 55 60 50 30 45 ø15 14 2-5.5 (Fixing hole for M5 Screw) 2-øD 2-C 2-E 20 Model Code Tube O.D. ød C E Weight (g) Unit:mm file name DMM301-6 6 DMM301-8 8 DMM301- DMM301-12 12 DMM301-16 16 DMM301-00 - - - 200 Purging Hole 197 Dehumidifying Performance Chart (example) Achieved Dew Point (At atmospheric pressure) ( ) 0 - -20-30 -40 Inlet Pressure:0.7MPa Air Temp.:20 Humidity:Saturation 50 Circuit1 Circuit2 Circuit3 0 150 200 250 300 350 Operating Flow Rate (l/min(anr)) Purging Flow Chart Purging Flow (l/min(anr)) 80 60 40 20 Circuit3 Circuit2 Circuit1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 Inlet Pressure (MPa) In-line Filter DMM 040 Resin Body Dryer 75 20 5 2-øD 15 2-C M5 0.8 Purging Hole 2-ø4.2 30 15 B 36 13 Model Code Tube O.D. ød B C Weight (g) Unit:mm file name DMM040-4- 4 DMM040-6- 6 * Purging Flow Adjustment is not available for DMM040. Refer to the following table to select the best item. Code Operating Flow Rate (Outlet Port) 1 16l/min(ANR) 2 30l/min(ANR) 3 40l/min(ANR) Dehumidifying Performance Chart (example) Achieved Dew Point (At atmospheric pressure) ( ) 0 - -20-30 -40 Inlet Pressure:0.7MPa Air Temp.:20 Humidity:Saturation 5 15 20 25 30 35 40 45 Operating Flow Rate(l/min(ANR)) Purging Flow Chart Purging Flow(l/min(ANR)) 12 8 6 4 2 DMM 040- -3 DMM 040- -2 DMM 040- -1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 Inlet Pressure (MPa) data is available at PISCO website.
http://www.pisco.co.jp DMB Achieved Dew Point (At atmospheric pressure) ( ) 0 0 - -20-30 -40 Union Straight Dryer 2-øD 39 20 IN ø32 2-C 2-ø4.5 B 33 (Fixing hole for bracket) Dehumidifying Performance Chart (example) Inlet Pressure:0.7MPa Air Temp.:20 Humidity:Saturation 58.5 20 30 40 50 60 70 80 90 0 1 Operating Flow Rate (l/min(anr)) Model Code Tube O.D. ød B C Weight (g) Unit:mm file name DMB0-4 4 OUT DMB0-6 6 DMB0-8 8 DMB0- Purging Flow Chart Purging Flow (l/min(anr)) 40 30 Circuit3 20 Circuit2 Circuit1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 Inlet Pressure (MPa) PREPARATION ACTUATOR PLARAILCHAIN HARMO ROBOT PARTS 198 DMB 500 Union Straight Dryer 85 2-ø12 IN ø85 73 2-23.5 150 OUT 397 27 Unit:mm Weight Model Code (g) file name DMB500-12 Dehumidifying Performance Chart (example) Achieved Dew Point (At atmospheric pressure) ( ) 0 - -20-30 -40 Inlet Pressure:0.7MPa Air Temp.:20 Humidity:Saturation 50 0 150 200 250 300 350 400 450 500 550 Operating Flow Rate (l/min(anr)) Purging Flow Chart 140 120 0 80 60 40 20 Purging Flow (l/min(anr)) Circuit3 Circuit2 Circuit1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 Inlet Pressure (MPa) Dry Unit Filter and Regulator Unit data is available at PISCO website.
0.5 0 MPa 1 Air preparation Series Fiber Dry SOLENOID VALVE PREPALATION DMF 040 Flexible Type Dryer 80 55 2-ø25 IN OUT 2-C 2-øD E2 E1 83 526 240 Model Code Tube O.D. ød C E1 E2 Weight (g) DMF040-4 4 DMF040-6 6 DMF040-8 8 Unit:mm file name Dehumidifying Performance Chart (example) Achieved Dew Point (At atmospheric pressure) ( ) 0 199 In-line Filter - -20-30 -40 Inlet Pressure:0.7MPa Air Temp.:20 Humidity:Saturation 5 15 20 25 30 35 40 45 Operating Flow Rate (l/min(anr)) Purging Flow Chart Purging Flow (l/min(anr)) 12 8 6 4 2 Circuit3 Circuit2 Circuit1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 Inlet Pressure (MPa) data is available at PISCO website.
http://www.pisco.co.jp Filter Element Replacement of FDT and FFT 1 Confirm the air pressure inside of Fiber Dry is released. 2 Push down the red lock button to the arrowed direction. 3 Turn the bowl supporter left and pull it down. (Detach the bowl guard from the bowl supporter) 3 4Take out the bowl. 5 Remove a screw at the bottom of the retainer with a Phillips screwdriver. 6 Detach the retainer from the element. Place a new 5 6 element, attach the retainer and tighten them with the screw. (Recommended Torque Force: 0.3 to 0.5Nm) 1 Lock Button 2 Bowl Supporter Bowl Guard Element (FFE15) Retainer 4 6 Phillips Screwdriver PREPARATION ACTUATOR PLARAILCHAIN HARMO ROBOT PARTS 7 Place the bowl guard first and then the bowl in the bowl supporter. 8 Meet the position of the lock button and the groove on the Fiber Dry body and push up the bowl supporter until there is no space between the supporter and the body part. Turn the supporter right until the lock button comes to the proper position. 8 Groove 200 9 Push the lock button up in order to lock the bowl supporter. Caution Apply grease to O-ring when replacing an element. Bowl Bowl Guard 9 7 8 Bowl Supporter Dry Unit Filter and Regulator Unit
0.5 0 MPa 1 Air preparation Series Fiber Dry PREPALATION SOLENOID VALVE 201 In-line Filter
Safety Instructions SAFETY Instructions This safety instructions aim to prevent personal injury and damage to properties by requiring proper use of PISCO products. Be certain to follow ISO 4414 and JIS B 8370 ISO 4414:Pneumatic fluid power Recomendations for the application of equipment to transmission and control systems. JIS B 8370:General rules and safety requirements for systems and their components. This safety instructions is classified into Danger, Warning and Caution depending on the degree of danger or damages caused by improper use of PISCO products. Danger Warning Caution Hazardous conditions. It can cause death or serious personal injury. Hazardous conditions depending on usages. Improper use of PISCO products can cause death or serious personal injury. Hazardous conditions depending on usages. Improper use of PISCO products can cause personal injury or damages to properties. 17 Warning 1. Selection of pneumatic products 1 A user who is a pneumatic system designer or has sufficient experience and technical expertise should select PISCO products. 2 Due to wide variety of operating conditions and applications for PISCO products, carry out the analysis and evaluation on PISCO products. The pneumatic system designer is solely responsible for assuring that the user's requirements are met and that the application presents no health or safety hazards. All designers are required to fully understand the specifications of PISCO products and constitute all systems based on the latest catalog or information, considering any malfunctions. 2. Handle the pneumatic equipment with enough knowledge and experience 1 Improper use of compressed air is dangerous. Assembly, operation and maintenance of machines using pneumatic equipment should be conducted by a person with enough knowledge and experience. 3. Do not operate machine / equipment or remove pneumatic equipment until safety is confirmed. 1 Make sure that preventive measures against falling work-pieces or sudden movements of machine are completed before inspection or maintenance of these machine. 2 Make sure the above preventive measures are completed. A compressed air supply and the power supply to the machine must be off, and also the compressed air in the systems must be exhausted. 3 Restart the machines with care after ensuring to take all preventive measures against sudden movements.. This safety instructions are subject to change without notice.
http://www.pisco.co.jp Disclaimer 1. PISCO does not take any responsibility for any incidental or indirect loss, such as production line stop, interruption of business, loss of benefits, personal injury, etc., caused by any failure on use or application of PISCO products. 2. PISCO does not take any responsibility for any loss caused by natural disasters, fires not related to PISCO products, acts by third parties, and intentional or accidental damages of PISCO products due to incorrect usage. 3. PISCO does not take any responsibility for any loss caused by improper usage of PISCO products such as exceeding the specification limit or not following the usage the published instructions and catalog allow. 4. PISCO does not take any responsibility for any loss caused by remodeling of PISCO products, or by combinational use with non-pisco products and other software systems. 5. The damages caused by the defect of Pisco products shall be covered but limited to the full amount of the PISCO products paid by the customer. 18
Safety Instructions 19 SAFETY INSTRUCTION MANUAL PISCO products are designed and manufactured for use in general industrial machines. Be sure to read and follow the instructions below. Danger 1. Do not use PISCO products for the following applications. 1 Equipment used for maintaining / handling human life and body. 2 Equipment used for moving / transporting human. 3 Equipment specifically used for safety purposes. Warning 1. Do not use PISCO products under the following conditions. 1 Beyond the specifications or conditions stated in the catalog, or the instructions. 2 Under the direct sunlight or outdoors. 3 Excessive vibrations and impacts. 4 Exposure / adhere to corrosive gas, inflammable gas, chemicals, seawater, water and vapor. * * Some products can be used under the condition above(4), refer to the details of specification and condition of each product. 2. Do not disassemble or modify PISCO products, which affect the performance, function, and basic structure of the product. 3. Turn off the power supply, stop the air supply to PISCO products, and make sure there is no residual air pressure in the pipes before maintenance and inspection. 4. Do not touch the release-ring of push-in fitting when there is a working pressure. The lock may be released by the physical contact, and tube may fly out or slip out. 5. Frequent switchover of compressed air may generate heat, and there is a risk of causing burn injury. 6. Avoid any load on PISCO products, such as a tensile strength, twisting and bending. Otherwise, there is a risk of causing damage to the products. 7. As for applications where threads or tubes swing / rotate, use Rotary Joints, High Rotary Joints or Multi-Circuit Rotary Block only. The other PISCO products can be damaged in these applications. 8. Use only Die Temperature Control Fitting Series, Tube Fitting Stainless SUS316 Series, Tube Fitting Stainless SUS316 Compression Fitting Series or Tube Fitting Brass Series under the condition of over 60 (140 F) water or thermal oil. Other PISCO products can be damaged by heat and hydrolysis under the condition above. 9. As for the condition required to dissipate static electricity or provide an antistatic performance, use EG series fitting and antistatic products only, and do not use other PISCO products. There is a risk that static electricity can cause system defects or failures.. Use only Fittings with a characteristic of spatter-proof such as Antispatter or Brass series in a place where flame and weld spatter is produced. There is a risk of causing fire by sparks. 11. Turn off the power supply to PISCO products, and make sure there is no residual air pressure in the pipes and equipment before maintenance. Follow the instructions below in order to ensure safety. 1 Make sure the safety of all systems related to PISCO products before maintenance. 2 Restart of operation after maintenance shall be proceeded with care after ensuring safety of the system by preventive measures against unexpected movements of machines and devices where pneumatic equipment is used. 3 Keep enough space for maintenance when designing a circuit. 12. Take safety measures such as providing a protection cover if there is a risk of causing damages or fires on machine / facilities by a fluid leakage.
http://www.pisco.co.jp Caution 1. Remove dusts or drain before piping. They may get into the peripheral machine / facilities and cause malfunction. 2. When inserting an ultra-soft tube into push-in fitting, make sure to place an Insert Ring into the tube edge. There is a risk of causing the escape of tube and a fluid leakage without using an Insert Ring. 3. The product incorporating NBR as seal rubber material has a risk of malfunction caused by ozone crack. Ozone exists in high concentrations in static elimination air, clean-room, and near the high-voltage motors, etc. As a countermeasure, material change from NBR to HNBR or FKM is necessary. Consult with PISCO for more information. 4. Special option Oil-free products may cause a very small amount of a fluid leakage. When a fluid medium is liquid or the products are required to be used in harsh environments, contact us for further information. 5. In case of using non-pisco brand tubes, make sure the tolerance of the outer tube diameter is within the limits of Table 1. Table 1. Tube O.D. Tolerance mm size Nylon tube Polyurethane tube inch size Nylon tube Polyurethane tube ø1.8mm ±0.05mm ø1/8 ±0.1mm ±0.15mm ø3mm ±0.15mm ø5/32 ±0.1mm ±0.15mm ø4mm ±0.1mm ±0.15mm ø3/16 ±0.1mm ±0.15mm ø6mm ±0.1mm ±0.15mm ø1/4 ±0.1mm ±0.15mm ø8mm ±0.1mm ±0.15mm ø5/16 ±0.1mm ±0.15mm ømm ±0.1mm ±0.15mm ø3/8 ±0.1mm ±0.15mm ø12mm ±0.1mm ±0.15mm ø1/2 ±0.1mm ±0.15mm ø16mm ±0.1mm ±0.15mm ø5/8 ±0.1mm ±0.15mm 6. Instructions for Tube Insertion 1 Make sure that the cut end surface of the tube is at right angle without a scratch on the surface and deformations. 2 When inserting a tube, the tube needs to be inserted fully into the pushin fitting until the tubing edge touches the tube end of the fitting as shown in the figure below. Otherwise, there is a risk of leakage. 20 Tube end Sealing Tube is not fully inserted up to tube end. 3 After inserting the tube, make sure it is inserted properly and not to be disconnected by pulling it moderately.. When inserting tubes, Lock-claws may be hardly visible in the hole, observed from the front face of the release-ring. But it does not mean the tube will surely escape. Major causes of the tube escape are the followings; 1Shear drop of the lock-claws edge 2The problem of tube diameter (usually small) Therefore, follow the above instructions from 1 to 3, even lock-claws is hardly visible.
Safety Instructions 7. Instructions for Tube Disconnection 1 Make sure there is no air pressure inside of the tube, before disconnecting it. 2 Push the release-ring of the push-in fitting evenly and deeply enough to pull out the tube toward oneself. By insufficient pushing of the releasering, the tube may not be pulled out or damaged by scratch, and tube shavings may remain inside of the fitting, which may cause the leakage later. 8. Instructions for Installing a fitting 1 When installing a fitting, use proper tools to tighten a hexagonal-column or an inner hexagonal socket. When inserting a hex key into the inner hexagonal socket of the fitting, be careful so that the tool does not touch lock-claws. The deformation of lock-claws may result in a poor performance of systems or an escape of the tube. 2 Refer to Table 2 which shows the recommended tightening torque. Do not exceed these limits to tighten a thread. Excessive tightening may break the thread part or deform the gasket and cause a fluid leakage. Tightening thread with tightening torque lower than these limits may cause a loosened thread or a fluid leakage. 3 Adjust the tube direction while tightening thread within these limits, since some PISCO products are not rotatable after the installation. Table 2: Recommended tightening torque / Sealock color / Gasket materials 21 Thread type Thread size Tightening torque Sealock color Gasket materials M3 0.5 0.7N m SUS304 M5 0.8 1.0 ~ 1.5N m NBR M6 1 2 ~ 2.7N m Metric thread M3 0.5 0.5 ~ 0.6N m M5 0.8 1 ~ 1.5N m M6 0.75 0.8 ~ 1N m POM M8 0.75 1 ~ 2N m R1/8 7 ~ 9N m Taper pipe thread R1/4 12 ~ 14N m R3/8 22 ~ 24N m White R1/2 28 ~ 30N m Unified thread No.-32UNF 1.0 ~ 1.5N m SUS304 NBR 1/16-27NPT 7 ~ 9N m 1/8-27NPT 7 ~ 9N m National pipe 1/4-18NPT 12 ~ 14N m thread taper 3/8-18NPT 22 ~ 24N m White 1/2-14NPT 28 ~ 30N m These values may differ for some products. Refer to each specification as well. 9. Instructions for removing a fitting 1 When removing a fitting, use proper tools to loosen a hexagonal-column or an inner hex bolt. 2 Remove the sealant stuck on the mating equipment. The remained sealant may get into the peripheral equipment and cause malfunctions.. Arrange piping avoiding any load on fittings and tubes such as twist, tensile, moment load, shaking and physical impact. These may cause damages to fittings, tube deformations, bursting and the escape of tubes.
0.5 0 MPa 1 Air preparation Series SOLENOID VALVE PREPALATION Common Safety Instructions for Fiber Dry Series and Dry Unit Series Before selecting or using PISCO products, read the following instructions. Read the detailed instructions for individual series. Warning 1. When installing the dryer, provide adequate support and fix it securely. Looseness or dropping off of the dryer may cause injuries. 2. Do not use the dryer without the explosion-proof casing (bowl guard). If the bowl breaks, the pieces may fly apart to cause injuries. 3. Make sure to set the lock lever on the filter, mist filter and micromist filter to "lock" before using. Otherwise, there is a risk of Bowl Guard or Bowl coming off which may cause injuries. 4. When conducting the maintenance, checkup, or replacement of the product, make sure to turn off the power and shut off the air supply. Confirm the residual pressure in the piping becomes zero before maintenance or replacement of expendables. 171 5. Do not use the dryer in a fluid or atmosphere containing corrosive gas or organic solvent gas. Such a use may deteriorate the dryer body which causes leakage or damage. Caution 1. Air Filter and Micromist Filter shall be installed downward in a vertical direction. Improper installation may cause faulty draining. 2. Drain in Air Filter, Mist Filter and Micromist Filter are discharged automatically at the air pressure less than 0.05MPa for the manual drain type and 0.15MPa for the auto drain type.when installing, consider the self-discharging of air and drain. 3. The dryer requires to 20 minutes of initial drying operation (idling) before it reaches the designated performance. 4. When the manual drain type is selected, discharge drain before it reaches to the MAX. DRAIN LEVEL. Otherwise, it may become the cause which the drain flows into a secondary side. 5. Do not operate Fiber Dry with Purging Flow Adjustment Dial Zero. It may impair the dehumidification performance. Refer to the performance data in this calalog for the details of the dehumidification. 6. Check the IN side of air supply by the mark. Wrong piping may impair the performance. 7. Do not apply back pressure to the purge hole. It may impair the performance.
1 3 http://www.pisco.co.jp Fiber Dry Series IN Push-In Fitting Recommended Tube O.D.: Wide range of the O.D. ø4, 6, 8,, 12 and 16mm 2 Fixing Bracket Use two fixing holes to install the product by M5 screws OUT Adjusting Dial When the Purging Flow is too much, it can be reduced by adjusting the dial. PREPARATION ACTUATOR PLARAILCHAIN HARMO ROBOT PARTS Dry Unit Series Fixing Bracket Use four fixing holes to install the product by M6 screws IN Piping Method There is a taper female thread (Rc1/4 or Rc3/8) used for the port. Use a fitting with a taper male thread (R1/4 or R3/8) for piping. PUSH Draining Method There are two selection of draining. (Manual Draining or Auto Draining) Air Filter Filter to remove drain and dust (Filtering Accuracy:5µm) PUSH Purging Flow Adjustment Dial When the Purging Flow is too much, it can be reduced by adjusting the dial. Regulator Pressure reducing valve equipped with direct mount type pressure gauge which is compact size and the display is readable from the side by a special scale. Fiber Dry Remove water vapor from compressed air with Hollow Fiber Membrane. Purge Hole Exhaust water vapor filtered from compressed air. Mist (Micromist) Filter Filter to remove microparticle dust or oil mist. (Filtering Accuracy: Mist Filter 0.3µm, Micromist Filter 0.01µm) 0.5 0 MPa 1 OUT 172 In-line Filter Dry Unit Filter and Regulator Unit