Upflow/Horizontal Right or Upflow/Horizontal Left Induced Draft Gas Furnace XR 80

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Upflow/Horizontal Right or Upflow/Horizontal Left Induced Draft Gas Furnace XR 80 TUDA00A92B, TUDA00A930B, TUDA060A92B, TUDA060A936B, TUDB060A936B, TUDB080A92B, TUDB080A936B, TUDB080A98B, TUDC080A960B, TUDB00A936B, TUDB00A95B, TUDC00A98B, TUDC00A960B, TUDD00A972B, TUDCA95B, TUDDA960B, TUDD0A960B Single-Stage Fan Assisted Combustion System PUB. NO. 22-60-

General Features NATURAL GAS MODELS Central Heating furnace designs are certified by the American and Canadian Gas Associations for both natural and L.P. gas. Limit setting and rating data were established and approved under standard rating conditions using American National Standards Institute standards. SAFE OPERATION The Integrated System Control has solid state devices, which continuously monitor for presence of flame, when the system is in the heating mode of operation. Dual solenoid combination gas valve and regulator provide extra safety. QUICK HEATING Durable, cycle tested, heavy gauge aluminized steel heat exchanger quickly transfers heat to provide warm conditioned air to the structure. BURNERS burners will give years of quiet and efficient service. All models can be converted to L.P. gas. INTEGRATED SYSTEM CONTROL Exclusively designed operational program provides total control of furnace limit sensors, blowers, gas valve, flame control and includes self diagnostics for ease of service. Also contains connection points for E.A.C./humidifier. AIR LEAKAGE Air leakage less than 2% of design airflow rate in accordance with ASHRAE 93. AIR DELIVERY The -speed, direct drive blower motor, has sufficient airflow for most heating and cooling requirements, will switch from heating to cooling speeds on demand from room thermostat. The blower door safety switch will prevent or terminate furnace operation when the blower door is removed. STYLING Heavy gauge steel and wrap-around cabinet construction is used in the cabinet with baked-on enamel finish for strength and beauty. The heat exchanger section of the cabinet is completely lined with foil faced fiberglass insulation. This results in quiet and efficient operation due to the excellent acoustical and insulating qualities of fiberglass. FEATURES AND GENERAL OPERATION The XR 80 High Efficiency Gas Furnaces empoys an adaptive Hot Surface Ignition system, which eliminates the waste of a constant burning pilot. The integrated system control lights the main burners upon a demand for heat from the room thermostat. Complete front service access. a. Low energy power venter b. Vent proving pressure switch. 6 Trane All Rights Reserved 2 Pub.. 22-60-

Contents General Features 2 Features and Benefits Standard Equipment Optional Equipment General Data 5 TUDA00A92B 5 TUDA00A930B 5 TUDA060A92B 6 TUDA060A936B 6 TUDB060A936B 6 TUDB080A92B 7 TUDB080A936B 7 TUDB080A98B 7 TUDC080A960B 7 TUDB00A936B 8 TUDB00A95B 8 TUDC00A98B 8 TUDC00A960B 8 TUDD00A972B 9 TUDCA95B 9 TUDDA960B 9 TUDD0A960B 9 Performance Data 0 Field Wiring 2 Dimensions Electrical Data Pub.. 22-60- 3

Features and Benefits XR 80 UPFLOW/HORIZONTAL RIGHT or LEFT STANDARD EQUIPMENT Power supply Multi-port In-shot burners Integrated solid state control with self diagnostics Silicon Nitride hot surface igniter with adaptive heat up Complete front service access Heavy guage aluminized steel heat exchanger Slide out blower assembly Blower door safety switch Direct drive, -speed motor Optional L.P. conversion kit Common vent Alternate bottom/left/right return air Hinged blower door Perfect Fit door latches Gasketed blower door Single wire twinning Selectable cooling fan off delay Left-right gas connection Optional L.P. conversion kit Common vent capability 2 volt fuse Manual reset flame roll out switches Insulated blower door Insulated blower compartment Accessory hook-up capability - Hum and EAC Blower door safety switch XR 80 OPTIONAL EQUIPMENT Thermostat... BAYSTAT388 [ ] Thermostat, Heating/Cooling Single Stage (Mounts Horizontally)... AY28X092 [ ] Thermostat, Heating/Cooling Single Stage (Mounts Vertically)... BAYSTAT305 [ ] Thermostat, Electronic Programmable -Stage Heating/-Stage Cooling... TAYSTAT300C [ ] Propane Conversion Kit...BAYLPKTA [ ] Electronic Air Filter, Perfect Fit High Efficiency (-" Wide Gas Furnace)...TFMA9FR [ ] Electronic Air Filter, Perfect Fit High Efficiency (7-" Wide Gas Furnace)...TFM75A9FR [ ] Electronic Air Filter, Perfect Fit High Efficiency (2" Wide Gas Furnace)...TFMA9FR [ ] Electronic Air Filter, Perfect Fit High Efficiency (2-" Wide Gas Furnace)...TFM25A9FR [ ] Electronic Air Filter, Perfect Fit Standard Efficiency (7-" Wide Gas Furnace)... TFP75A9FR0 [ ] Electronic Air Filter, Perfect Fit Standard Efficiency (2" Wide Gas Furnace)... TFPA9FR0 [ ] Electronic Air Filter, Perfect Fit Standard Efficiency (2-" Wide Gas Furnace)... TFP25A9FR0 [ ] Coil Enclosure (-" Wide Cabinets)...BAYCLEA22A [ ] Coil Enclosure (7-" Wide Cabinets)...BAYCLE7A722A [ ] Coil Enclosure (2" Wide Cabinets)...BAYCLE2A230A [ ] Coil Enclosure (2-" Wide Cabinets)...BAYCLE2A230A [ ] High Altitude Pressure Switch Kit...BAYHALT28 [ ] Masonry Chimney Vent Kit (Upflow models only)... BAYVENT800B [ ] Filter Rack Kit... BAYRACK960A [ ] Pub.. 22-60-

General Data MODEL TYPE RATINGS 2 Input BTUH Capacity BTUH (ICS) 3 AFUE Temp. rise (Min.-Max.) F. BLOWER DRIVE Diameter - Width (In.). Used Speeds (.) CFM vs. in. w.g. Motor HP R.P.M. COMBUSTION FAN - Type Drive -. Speeds Motor HP - RPM FLA FILTER Furnished? Type Recommended Hi Vel. (.-Size-Thk.) VENT Size (in.) HEAT EXCHANGER Type-Fired -Unfired Gauge (Fired) ORIFICES Main Nat. Gas. Qty. Drill Size L.P. Gas Qty. Drill Size GAS VALVE PILOT SAFETY DEVICE Type BURNERS Type Number POWER CONN. V / Ph / Hz Ampacity (In Amps) Max Overcurrent Protection (Amps) PIPE CONN. SIZE (IN.) DIMENSIONS Crated (In.) WEIGHT Shipping (Lbs.) / Net (Lbs) PRODUCT SPECIFICATIONS TUDA00A92B 0,000 32,000 0 x 6 /5 080 Direct - /50-3000.0-6x25 - in. Round 2 5 2 56 2 6.3-3/ x 6- x 30-9 / 0 TUDA060A92B 60,000 7,000 35-65 0 x 6 /5 080 Direct - /50-3000.0-6x25 - in. Round Central Furnace heating designs are certified by AGA and CSA. 2 For U.S. applications, above input ratings (BTUH) are up to 2,000 feet, derate % per,000 feet for elevations above 2,000 feet above sea level. For Canadian applicaitons, above input ratings (BTUH) are up to,500 feet, derate % per,000 feet for elevations above,500 feet above sea level. 3 Based on U.S. government standard tests. The above wiring specifications are in accordance with National Electrical Code; however, installations must comply with local codes. 3 5 3 56 3 0. -3/ x 6- x 30-2 / TUDA00A930B 0,000 32,000 0 x 6 /3 075 Direct - /50-3000.0-6x25 - in. Round 2 5 2 56 2 6.3-3/ x 6- x 30-22 / 3 Pub.. 22-60- 5

General Data PRODUCT SPECIFICATIONS MODEL TYPE RATINGS 2 Input BTUH Capacity BTUH (ICS) 3 AFUE Temp. rise (Min.-Max.) F. BLOWER DRIVE Diameter - Width (In.). Used Speeds (.) CFM vs. in. w.g. Motor HP R.P.M. COMBUSTION FAN - Type Drive -. Speeds Motor HP - RPM FLA FILTER Furnished? Type Recommended Hi Vel. (.-Size-Thk.) VENT Size (in.) HEAT EXCHANGER Type-Fired -Unfired Gauge (Fired) ORIFICES Main Nat. Gas. Qty. Drill Size L.P. Gas Qty. Drill Size GAS VALVE PILOT SAFETY DEVICE Type BURNERS Type Number POWER CONN. V / Ph / Hz Ampacity (In Amps) Max Overcurrent Protection (Amps) PIPE CONN. SIZE (IN.) DIMENSIONS Crated (In.) WEIGHT Shipping (Lbs.) / Net (Lbs) TUDA060A936B 60,000 7,000 0 x 6 /3 075 Direct - /50-3000.0-6x25 - in. Round 3 5 3 56 3 9.0-3/ x 6- x 30-27 / 8 TUDB060A936B 60,000 7,000 0 x 7 /3 075 Direct - /50-3000.0-7x25 - in. Round 3 5 3 56 3 9.0-3/ x 9- x 30-37 / 27 TUDB080A92B 80,000 6,000 50-80 9 x 7 /5 080 Direct - /50-3000.0-7x25 - in. Round 5 56 0. -3/ x 9- x 30-39 / 29 Central Furnace heating designs are certified by AGA and CSA. 2 For U.S. applications, above input ratings (BTUH) are up to 2,000 feet, derate % per,000 feet for elevations above 2,000 feet above sea level. For Canadian applicaitons, above input ratings (BTUH) are up to,500 feet, derate % per,000 feet for elevations above,500 feet above sea level. 3 Based on U.S. government standard tests. The above wiring specifications are in accordance with National Electrical Code; however, installations must comply with local codes. 6 Pub.. 22-60-

General Data PRODUCT SPECIFICATIONS MODEL TYPE RATINGS 2 Input BTUH Capacity BTUH (ICS) 3 AFUE Temp. rise (Min.-Max.) F. BLOWER DRIVE Diameter - Width (In.). Used Speeds (.) CFM vs. in. w.g. Motor HP R.P.M. COMBUSTION FAN - Type Drive -. Speeds Motor HP - RPM FLA FILTER Furnished? Type Recommended Hi Vel. (.-Size-Thk.) VENT Size (in.) HEAT EXCHANGER Type-Fired -Unfired Gauge (Fired) ORIFICES Main Nat. Gas. Qty. Drill Size L.P. Gas Qty. Drill Size GAS VALVE PILOT SAFETY DEVICE Type BURNERS Type Number POWER CONN. V / Ph / Hz Ampacity (In Amps) Max Overcurrent Protection (Amps) PIPE CONN. SIZE (IN.) DIMENSIONS Crated (In.) WEIGHT Shipping (Lbs.) / Net (Lbs) TUDB080A936B 80,000 63,000 0 x 7 /3 075 Direct - /50-3000.0-7x25 - in. Round 5 56 0. -3/ x 9- x 30-2 / 32 TUDB080A98B 80,000 6,000 0 x 8 /3 075 Direct - /50-3000.0-7x25 - in. Round 5 56 9. -3/ x 9- x 30-2 / 32 TUDC080A960B 80,000 6,000 25-55 x0 3/ 00 Direct - /50-3000.0 - x25 - in. Round 5 56 3.8-3/ x 23 x 30-62 / Central Furnace heating designs are certified by AGA and CSA. 2 For U.S. applications, above input ratings (BTUH) are up to 2,000 feet, derate % per,000 feet for elevations above 2,000 feet above sea level. For Canadian applicaitons, above input ratings (BTUH) are up to,500 feet, derate % per,000 feet for elevations above,500 feet above sea level. 3 Based on U.S. government standard tests. The above wiring specifications are in accordance with National Electrical Code; however, installations must comply with local codes. Pub.. 22-60- 7

General Data PRODUCT SPECIFICATIONS MODEL TYPE RATINGS 2 Input BTUH Capacity BTUH (ICS) 3 AFUE Temp. rise (Min.-Max.) F. BLOWER DRIVE Diameter - Width (In.). Used Speeds (.) CFM vs. in. w.g. Motor HP R.P.M. COMBUSTION FAN - Type Drive -. Speeds Motor HP - RPM FLA FILTER Furnished? Type Recommended Hi Vel. (.-Size-Thk.) VENT Size (in.) HEAT EXCHANGER Type-Fired -Unfired Gauge (Fired) ORIFICES Main Nat. Gas. Qty. Drill Size L.P. Gas Qty. Drill Size GAS VALVE PILOT SAFETY DEVICE Type BURNERS Type Number POWER CONN. V / Ph / Hz Ampacity (In Amps) Max Overcurrent Protection (Amps) PIPE CONN. SIZE (IN.) DIMENSIONS Crated (In.) WEIGHT Shipping (Lbs.) / Net (Lbs) TUDB00A936B 00,000 79,000 0-70 0 x 7 /3 075 Direct - /50-3000.0-7x25 - in. Round 5 5 5 56 5 0. -3/ x 9- x 30- / TUDB00A95B 00,000 79,000 35-65 0 x 8 /3 075 Direct - /50-3000.0-7x25 - in. Round 5 5 5 56 5 0. -3/ x 9- x 30-3 / 3 TUDC00A98B 00,000 79,000 35-65 0 x 8 075 Direct - /50-3000.0 - x25 - in. Round 5 5 5 56 5.6-3/ x 23 x 30-62 / TUDC00A960B 00,000 79,000 x 0 075 Direct - /50-3000.0 - x25 - in. Round 5 5 5 56 5 2.8-3/ x 23 x 30-62 / Central Furnace heating designs are certified by AGA and CSA. 2 For U.S. applications, above input ratings (BTUH) are up to 2,000 feet, derate % per,000 feet for elevations above 2,000 feet above sea level. For Canadian applicaitons, above input ratings (BTUH) are up to,500 feet, derate % per,000 feet for elevations above,500 feet above sea level. 3 Based on U.S. government standard tests. The above wiring specifications are in accordance with National Electrical Code; however, installations must comply with local codes. 8 Pub.. 22-60-

General Data PRODUCT SPECIFICATIONS MODEL TYPE RATINGS 2 Input BTUH Capacity BTUH (ICS) 3 AFUE Temp. rise (Min.-Max.) F. BLOWER DRIVE Diameter - Width (In.). Used Speeds (.) CFM vs. in. w.g. Motor HP R.P.M. COMBUSTION FAN - Type Drive -. Speeds Motor HP - RPM FLA FILTER Furnished? Type Recommended Hi Vel. (.-Size-Thk.) VENT Size (in.) HEAT EXCHANGER Type-Fired -Unfired Gauge (Fired) ORIFICES Main Nat. Gas. Qty. Drill Size L.P. Gas Qty. Drill Size GAS VALVE PILOT SAFETY DEVICE Type BURNERS Type Number POWER CONN. V / Ph / Hz Ampacity (In Amps) Max Overcurrent Protection (Amps) PIPE CONN. SIZE (IN.) DIMENSIONS Crated (In.) WEIGHT Shipping (Lbs.) / Net (Lbs) TUDD00A972B 00,000 80000 x 0 3/ 00 Direct - /50-3000.0-2x25 - in. Round 5 5 5 56 5 3. -3/ x 26- x 30-75 / 63 TUDCA95B,000 96,000 35-65 x 0 075 Direct - /50-3000.0 - x25 - in. Round 6 5 6 56 6 2.8-3/ x 23 x 30-76 / 6 TUDDA960B,000 96,000 x 0 075 Direct - /50-3000.0-2x25 - in. Round 6 5 6 56 6 2.8-3/ x 26- x 30-86 / 7 TUDD0A960B 0,000,000 0-70 x 0 3/ 075 Direct - /50-3000.0-2x25 - in. Round 7 5 7 56 7 3. -3/ x 26- x 30-93 / 8 Central Furnace heating designs are certified by AGA and CSA. 2 For U.S. applications, above input ratings (BTUH) are up to 2,000 feet, derate % per,000 feet for elevations above 2,000 feet above sea level. For Canadian applicaitons, above input ratings (BTUH) are up to,500 feet, derate % per,000 feet for elevations above,500 feet above sea level. 3 Based on U.S. government standard tests. The above wiring specifications are in accordance with National Electrical Code; however, installations must comply with local codes. Pub.. 22-60- 9

Performance Data FURNACE AIRFLOW (CFM) VS. STATIC PRESSURE (ins. w.g.) MODEL SPEED TAP 0.0 0. 0.30 0.0 0.50 0.60 0.70 0.80 0.90 TUDA00A92B - - TUDA00A930B - - TUDA060A92B - - TUDA060A936B - - TUDB060A936B - - TUDB080A92B - - TUDB080A936B - - TUDB080A98B - - TUDC080A960B - - TUDB00A936B - - TUDB00A95B - - TUDC00A98B - - TUDC00A960B - - 08 87 76 67 307 72 030 892 03 835 72 6 26 23 02 900 88 329 090 89 99 772 63 393 06 900 839 323 092 788 2308 06 690 37 76 29 0 873 77 375 27 780 880 662 28 8 28 908 62 3 00 832 70 599 262 0 007 876 997 82 702 596 389 225 039 903 5 38 090 90 09 92 767 655 38 9 052 903 82 325 090 783 228 997 69 37 6 257 06 887 73 37 8 86 635 2 2 982 809 678 575 2 00 976 856 973 800 683 573 35 97 027 895 7 299 093 90 060 89 750 68 36 98 07 895 796 329 09 780 225 987 69 37 252 058 890 355 328 2 829 799 98 02 950 779 68 5 6 053 938 893 9 77 655 53 298 60 005 877 68 268 076 89 0 857 722 622 335 77 033 888 756 39 083 768 29 960 683 3 08 23 050 883 62 328 2 822 70 5 370 93 90 72 60 507 092 996 893 789 90 73 67 505 236 3 973 88 2 228 052 88 956 809 68 577 296 7 008 869 70 308 076 758 263 933 67 3 363 3 028 86 56 289 09 796 669 93 326 6 860 697 585 63 023 937 80 7 852 689 57 59 7 057 93 809 35 86 028 860 886 77 629 52 27 07 963 82 6 275 059 737 95 888 65 8 307 8 990 83 79 238 09 79 95 2 269 2 802 6 52 3 99 867 779 69 796 636 56 06 099 99 879 760 278 35 978 828 803 67 565 28 89 058 928 808 73 26 00 79 26 82 627 0 2 0 936 79 392 76 989 68 89 35 99 073 763 585 52 357 869 79 72 630 73 575 52 35 0 96 87 700 0 072 97 777 708 582 89 325 999 873 766 80 005 67 950 780 56 369 63 030 866 72 296 02 9 593 38 256 7 009 660 57 38 29 783 707 636 56 659 506 379 277 93 83 75 629 02 988 836 683 600 78 0 3 02 930 808 77 392 65 970 630 873 78 85 33 07 96 780 680 9 06 825 85 260 7 022 935 23 53 0 929 856 766 676 888 868 83 800 75 690 63 72 609 97 82 67 33 98 38 377 9 395 38 367 335 302 256 9 0 Pub.. 22-60-

Performance Data FURNACE AIRFLOW (CFM) VS. STATIC PRESSURE (ins. w.g.) MODEL SPEED TAP 0.0 0. 0.30 0.0 0.50 0.60 0.70 0.80 0.90 TUDD00A972B BOTTOM AND LEFT SIDE RETURN - - TUDD00A972B - - TUDCA95B - - TUDDA960B - - TUDD0A960B - - 28 258 232 2387 232 SEE NOTE 27 97 753 9 262 889 65 27 235 906 66 23 262 228 755 0 88 750 6 230 88 63 2 88 632 7 22 76 6 2356 79 78 3 97 873 63 66 856 67 07 235 96 736 2 2303 53 732 3 67 839 69 00 36 87 96 39 228 5 79 27 229 28 76 3 37 805 606 386 05 777 75 375 226 702 2275 28 225 273 970 690 07 976 776 72 357 923 72 35 338 23 99 656 383 97 92 665 380 9 76 38 327 80 67 9 300 69 887 609 35 99 83 9 335 833 670 83 285 750 602 27 26 989 797 6 298 te : High speed CFM is based on bottom and left side return option for this model. Medium High, Medium Low, and Low speedtaps for this model do not have improved airflow with the addition of side return. 892 750 23 289 752 93 28 23 659 33 360 92 908 706 8 2 CFM VS. TEMPERATURE RISE MODEL Cubic Feet Per Minute (CFM) 500 600 700 800 900 000 00 0 300 00 00 600 700 800 900 00 0 20 2300 0 TUDA00A92B 59 9 2 37 33 30 TUDA00A930B 59 9 2 37 33 TUDA060A92B 63 56 9 TUDA060A936B 56 9 0 37 3 32 TUDB060A936B 56 9 0 37 3 32 TUDB080A92B 7 66 59 5 TUDB080A936B 59 5 9 6 2 TUDB080A98B 59 5 9 6 2 0 37 35 33 TUDC080A960B 5 9 6 2 0 37 35 33 3 30 28 27 26 TUDB00A936B 67 62 57 53 9 TUDB00A95B 62 57 53 9 6 TUDC00A98B 67 62 57 53 9 6 39 37 TUDC00A960B 62 57 53 9 6 39 37 35 3 32 3 TUDD00A972B 62 57 53 9 6 39 37 35 3 32 3 TUDCA95B 63 59 56 52 9 7 2 0 TUDDA960B 59 56 52 9 7 2 0 TUDD0A960B 69 65 6 58 55 52 9 7 5 Pub.. 22-60-

Field Wiring FIELD WIRING DIAGRAM FOR HEATING ONLY FIELD WIRING DIAGRAM FOR SINGLE STAGE HEATING/COOLING (OUTDOOR SECTION WITHOUT TRANSFORMER) From Dwg.. 2B337 Rev. From Dwg.. 2B336 Rev. 2 Pub.. 22-60-

Field Wiring From Dwg.. 2B322 Rev. From Dwg.. 2B323 Rev. Pub.. 22-60- 3

Dimensions TUD OUTLINE DRAWING (ALL DIMENSIONS ARE IN INCHES) Ø 7/8 HOLE WITH PLUG ELECTRICAL CONNECTION (ALTERNATE) Ø -5/8 HOLE WITH PLUG Ø -5/8 HOLE WITH PLUG MODEL DIM "A" DIM "B" DIM "C" DIM "D" *UDA00A92B, *UDA00A930B *UDA060A92B, *UDA060A936B -" 9-5/8" 3-/" 3" *UDB060A936B, *UDB080A92B *UDB080A936B, *UDB080A98B 7-" 9-5/8" 6-/" 6" *UDB00A936B, *UDB00A95B *UDC080A960B, *UDC00A98B *UDC00A960B, *UDCA95B 2" 3-/6" 9-3/" 9-" *UDD00A972B, *UDDA960B *UDD0A960B 2-" -5/6" 23-/" 23" Pub.. 22-60-

Electrical Data WIRING DIAGRAM FOR GAS FURNACES Pub.. 22-60-

SCHEMATIC DIAGRAM FOR GAS FURNACES Trane 60 Troup Highway Tyler, TX 75707 www.trane.com File. PL-UN-FURN-TDD-D- 3/98 05/6 Since Trane has a policy of continuous product and product data improvement, it reserves the right to change design and specifications without notice.