Chromalox Heat Trace Control Panel Instruction Manual and Set-up Guide A Complete Heat Trace Control Solution ITAS / ITAS-EXT / ITLS / ITLS-EXT ITAS ITAS-EXT ITLS ITLS-EXT Ambient Sensing Control Panel Ambient Sensing Extender Control Panel Line Sensing Control Panel Line Sensing Extender Control Panel PK497 0037-75482 October 2011
Table of Contents Safety Precautions... 2 Introduction... 3 Model Overview... 4 Theory of Operation.... 5 Before Powering Up... 6 Main Menu Screen... 7 Owner Setup Menu... 8 Security Levels & Password Screen... 9 Setpoints Tab... 10 Apply Settings Globally... 12 Tuning Tab... 13 Control Modes: ON/OFF, Autotune & PID... 13 Soft Start Feature... 14 Sensor Mapping... 15 System Properties... 16 Auto Cycle Feature... 17 Auto Test... 18 Communications... 19 Remote Monitoring & System Management... 19 Event Log.... 20 Faults (Alarms)... 21 Clearing Alarms... 21 Alarm Troubleshooting... 22 Service Contact Information... 23 Appendix... 24 Panel Specifications... 25 Model Descriptions... 25 ITLS Line Sensing... 25 ITLS-EXT Extender Panel for the ITLS... 26 ITAS Ambient Sensing... 27 ITAS-EXT Extender Panel for the ITAS... 28 Spare Parts ITLS & ITAS... 29 ModBus Specification... 30 intellitrace TM ITLS/ITAS Instruction Manual - 1 -
Safety Precautions Important Safeguards Throughout the intellitrace TM Setup Guide, these symbols will alert you to potential hazards. Safety precautions should always be followed to reduce the risk of fire, electrical shock, and injury to persons. Please read all instructions before operating your intellitrace TM ITLS, ITAS, ITLS-EXT or ITAS-EXT Control Panel. To avoid electrical shock or injury, always remove power before servicing a circuit. Personnel working with or near high voltages should be familiar with modern methods of resuscitation. Contact an area supervisor or safety personnel for more information. WARNING HIGH VOLTAGE is used in the operation of this equipment; DEATH ON CONTACT may result if personnel fail to observe safety precautions. Learn the areas containing high-voltage connections when installing or operating this equipment. Be careful not to contact high-voltage connections when installing or operating this equipment. Before working inside the equipment, turn power off and ground all points of high potential before touching them. WARNING - ELECTRIC SHOCK HAZARD Any installation involving control equipment must be performed by a qualified person and must be effectively grounded in accordance with the National Electrical Code to eliminate shock hazard. - 2 - intellitrace TM ITLS/ITAS Instruction Manual
Introduction For more than 80 years, customers have relied upon Chromalox for premiere quality and innovative solutions for industrial heating applications. Chromalox manufactures the world s largest and broadest line of electric heat and control products. Welcome to the latest that Chromalox has to offer - intellitracetm ITLS & ITAS Multiple Loop Panels and Extender Panels. ITLS & ITAS are a complete temperature control and system management solution for electrical heat trace applications. They are designed for industrial applications in Non Hazardous Environments. intellitracetm provides the user with a new, easy to navigate touch-screen interface, continuous built-in monitoring, off duty preventative maintenance, application flexibility and system customization. The ITAS provides Ambient Sensing capabilities while the ITLS provides either Line Sensing or a hybrid function of both Line and Ambient Sensing capabilities. intellitrace TM Features: Ordinary, Non-Hazardous Environments 10 VGA Touch Screen HMI (Optional 15 Screen) 40 Amps/Loop @ 100 480 VAC SCR Control 6 Loops to 36 Loops Expandable to 72 Loops with Matching Extension Panels NEMA 4 Enclosure (Optional NEMA 4X 304 SS) Integral Circuit Panel with Circuit Breakers & Optional Main Disconnect Soft Start Feature Full Communications Enhanced Data Logging Full Alarm Capabilities Complete GFI Monitoring & Alarms Load Monitoring & Alarms UL, cul Listing (CE, FM available) Touch Screen Computer: 6 Loops displayed / screen Quick launch to any 6 loop group, Setup Menu or System Screens Remote Desktop Monitoring Full User Setting Capabilities Baud rate, set points, units, alarms, etc. Specific Loop Naming/Identification Options: Fully Customizable I/O (Sensor) Mapping (ITLS Option only) Enclosure Heater Wireless Communications 15 VGA Touch Screen Computer HMI intellitrace TM ITLS/ITAS Instruction Manual - 3 -
Model Overview The new line of intellitrace TM Panels provides a significant amount of application & feature flexibility. The ITAS is designed for Ambient Sensing applications while the ITLS is designed for Line Sensing applications. Additionally, the ITLS has the capability to function as both a Line Sensing control panel and an Ambient Sensing control panel should the Customizable Sensor Mapping feature be selected. The intellitrace TM matching ITAS-EXT and ITLS-EXT Extension Panels provide the flexibility for the owner to meet their process expansion needs. Simply connect the Extension Panel to its matching ITLS or ITAS Base Panel and circuit capacity is seamlessly increased. The Extension Panels do not have a HMI, but otherwise are identical. These Panels are UL & cul Listed for Ordinary (Non Hazardous) Environments. Please see Table 1 below for applicable features & capabilities by Model type. Table 1 Standard Features/Capabilities ITLS ITAS ITLS-EXT ITAS-EXT Ordinary, Non-Hazardous Environments X X X X 10 VGA Touch Screen HMI X X n/a n/a 40 Amps/Loop @ 100 480 VAC X X X X Circuits 6, 12, 18, 24, 30, 36 SCR Control X X X X NEMA 4 Enclosure X X X X Integral Circuit Panel with Circuit Breakers X X X X Soft Start Feature X X 1 1 Full Communications X X 1 1 Enhanced Data Logging X X 1 1 Full Alarm Capabilities X X 1 1 Complete GFI Monitoring & Alarms X X 1 1 Load Monitoring & Alarms X X 1 1 UL, cul Listing X X X X Options 15 VGA Touch Screen Computer HMI X X n/a n/a Fully Customizable I/O (Sensor) Mapping X n/a 1 n/a Enclosure Heater X X X X Wireless Communications X X 1 1 Main Disconnect X X X X NEMA 4X 304 SS X X X X CE, FM available X X X X X - Available as a standard or option for this Model 1 - This feature is enabled when paired with matching base panel n/a - This feature is not available for this Model - 4 - intellitrace TM ITLS/ITAS Instruction Manual
Theory of Operation The set up of the individual and global loop parameters is explained in the Owner Setup and Setpoints Tab sections of this manual. This Theory of Operation overview is intended to give a quick summary of how it all works together. Each loop of the system may be enabled (active) or disabled (inactive). A disabled loop will have no output and will not map into the common alarm. It will display Loop # and Loop Disabled text in the middle of the screen. Alarms for disabled loops will not be monitored or displayed on the screen. Each loop of the system may use unique individual control parameters or the control parameters maybe alike. The Global Settings function facilitates this action. All active loops are individually tested for 2 seconds every 2 minutes. During the test, a current load value is updated on the yellow bar located on the Main Screen and a new GFI current is automatically and continuously calculated. If a ground fault is detected during normal operation and Trip checkbox on the Setup screen is checked, the output of the defective loop is set to 0% and that loop goes into an alarm condition. If Trip checkbox is not checked, the operation of that loop continues and that loop goes into alarm condition. During extended periods of time where the output of all loops are off, such as during warmer seasons, the Auto Cycle feature may be engaged. This feature initiates ground fault and current testing. Each output is tested for one minute within the desired Auto Cycle Interval. The Auto Cycle feature may be disabled by setting the Auto Cycle Interval time to 0 Hours. To limit inrush current on the overall system, a proprietary Soft Start algorithm is applied during system start-up. This will ONLY occur while the operation mode is set to AUTO. The Soft Start program will increment output % by 0.1% every 1 sec until the desired temperature is reached or the output % achieves 100%. After the Soft Start program completes its cycle, the Control Mode of the system will either be PID or ON/OFF Control Mode, depending what was selected by the user. The Soft Start Program will not function if the control mode is set to Manual. intellitrace TM ITLS/ITAS Instruction Manual - 5 -
Before Powering Up Chromalox takes great pride in knowing that we have provided to you a product of premium quality and workmanship. We have taken every precaution to ensure that your equipment arrives safe and secure. However, vibration and temperature changes during shipping can cause some components to become loose. Additionally, throughout the life span of this product, other environmental and application conditions may have affected the mechanical and electrical continuity of several internal components. Therefore, for your safety and overall product performance, please take the time to familiarize yourself with the MAINTENANCE, OPERATION, AND INSTALLATION INSTRUCTIONS technical manual that was shipped with your panel. Since it is not uncommon for electrical wiring and mechanical connections to become slightly loosened during shipment, we ask that you pay particular attention to section 4-5.3 Wiring and Connections: 4-5.3 WIRING AND CONNECTIONS. Check wiring and connections as follows: a. Inspect wiring for wear, fraying, chipping, nicks, and evidence of overheating. Repair minor defects with a good grade of electrical tape, or replace if needed. b. Inspect for loose electrical and mechanical connections. Tighten or replace defective crimp-style lugs. Re-solder loose solder connections. Tighten or replace all loose or missing hardware. - 6 - intellitrace TM ITLS/ITAS Instruction Manual
Main Menu Screen The ITAS/ITLS Touch Screen Computer is extremely user friendly and quite intuitive. Navigation to any other screens or any 6 Loop grouping of loops is accomplished by selecting the gray labeled buttons along the bottom of the screen or in the upper right or left hand corners. The main menu screen displays alarm status, loop number, loop name, process and set point temperatures, current load demand, manual / auto control state and output percentage for 6 loops at a time. See Figure 1. Figure 1 intellitrace TM ITLS/ITAS Instruction Manual - 7 -
Owner Setup Menu The SETUP button at the bottom of the screen is a quick launch to the Setup Property Sheet which is simply a series of tabaulated screens. See Figure 2. Figure 2 Each Tab contains input cells for the panel operation. For example, temperature, current and override controls are located within the Setpoints Tab. Likewise, one may navigate to any of the other Tab categories from within the Setup Property Sheet. Navigation notes: 1. Each screen illustrates 6 loops at a time. To make setting changes to Loops beyond the current screen within the Setpoints, Tuning, Sensor Mapping (if equipped) or Autocycle Tabs, one must select the Loop Navigation buttons in the upper right or left of screen. 2. For most screens, to save your settings, select the OK button. To exit out, select the X button. 3. The Auto Test is a Factory Tab and is not available to the owner. - 8 - intellitrace TM ITLS/ITAS Instruction Manual
Security Levels & Password Screen After touching the SETUP button but before the Setup Menu is presented, a popup screen will appear requesting a password. See Figure 3: Figure 3 Initial factory set passwords for the below levels of Security are: Level Title Code 4. Manager 999 3. Engineering 55 2. Supervisor 20 1. Operator 100 Enter the appropriate password and then hit OK to continue to the setup screen. Each of the above Security Levels has predefined accessibility & rights within the programming of the control panel. They include: Level Title Accessibility/Rights 4. Manager All customer pages, all passwords & Setpoints editing 3. Engineering All customer pages, Engineering password & All Setpoints editing 2. Supervisor Setpoints, Tuning & Sensor Mapping Tabs & All Setpoints editing 1. Operator Setpoints Tab. Temperature Set Point editing Changes to specific areas within the Setup Property Sheet can only be made once the correct security level code has been selected. intellitrace TM ITLS/ITAS Instruction Manual - 9 -
Setpoints Tab The Setpoints Tab (See Figure 4.) contains input cells for the following Settings for Each Loop: Customized Naming of each Loop Process Temperature Set Point High & Low Temperature Alarm Limits High & Low Current Alarm Limits Maximum allowable GFI (Ground Fault Interference) Alarm Limit Trip Enabled / Disabled (Output permission) upon GFI Violation Output behavior, whether Automatically or Manually Manual Output Load Percentage (if enabled) Loop Output Override (Enable or Disable Each Loop) Additionally, there exists a Global Setting within the Loop# 1 Grid Apply Globally Setting Figure 4-10 - intellitrace TM ITLS/ITAS Instruction Manual
Setpoints Tab Navigation notes: 1. Each screen illustrates 6 loops at a time. To make setting changes to Loops beyond the current screen within the Setpoints Tab, one must select the Loop Navigation buttons in the upper right or left of screen. Figure 5 illustrates the input cell location for a single loop within the Setpoints Tab: Figure 5 intellitrace TM ITLS/ITAS Instruction Manual - 11 -
Definitions for each of the Setpoints Tab Input Cells: Name: Customize the Name of this individual circuit or loop Temp SP: Process Temperature Set Point (degrees F or C) HI SP: High Temperature Alarm Limit (degrees F or C) LO SP: Low Temperature Alarm Limit (degrees F or C) Current HI: (Current) LO: GFI SP: Trip: High Current Alarm Limit (Amps) Low Current Alarm Limit (Amps) Maximum Allowable Leakage Current Limit (milliamps) If the GFI limit is met, the output will be 0% if Trip is selected. If not selected, output is unaffected. Loop will be in alarm state whether selected or not. Auto/Manual: Disable Output: Apply Globally: Select Auto if you wish the Output behavior to be a function of a PID Algorithm or ON/OFF Control (See Tuning Tab for selection) Select Manual if you wish the Output to be driven by a pre-determined Output Percentage. Enter the desired % output. Select this check box if you wish to turn off or disable this loop. This allows the user to copy all of the settings or Loop Parameters from Loop #1 to all other available Loops. Apply Settings Globally The ITLS/ITAS has a feature which allows the user to apply settings from a single loop to all of the remaining loops within the system. Within Loop #1 on the Setpoints Tab (See Figure 4), complete the input of the parameters and select the Apply Globally button to mirror these settings across all loops. - 12 - intellitrace TM ITLS/ITAS Instruction Manual
Tuning Tab The owner has a choice on how the output is to be operated: Auto, Manual or Off. These selections are made within the Setpoints Tab. If Auto, or Automatic Control Operation is desired, then the Tuning of the Automatic Control is accomplished via the Tuning Tab. See Figure 6. Figure 6 Control Modes: ON/OFF, Autotune & PID Select ON/OFF if you wish the operation of the heaters to be 100% ON when a demand for heat exists and 0% once the Set Point Temperature of the Process is achieved. Select PID if you desire PID Control of the heaters. The owner may input his/her Integral, Derivative and Proportional Band parameters in the appropriate cells. However, if the Autotune Feature is selected, then the PID parameters will be calculated and entered by the system once the Autotune function has completed its demand profile function. Tuning Tab Navigation notes: 1. Each screen illustrates 6 loops at a time. To make setting changes to Loops beyond the current screen within the Tuning Tab, one must select the Loop Navigation buttons in the upper right or left of screen. intellitrace TM ITLS/ITAS Instruction Manual - 13 -
Soft Start Feature The default setting of the Proprietary Soft Start Feature for each circuit is enabled. However, the Soft Start Feature may be disabled if so desired by the owner. The owner has the option to manage the Soft Start Feature on each circuit individually. See Figure 6. - 14 - intellitrace TM ITLS/ITAS Instruction Manual
Sensor Mapping When factory enabled, the ITLS Model provides the owner with customizable I/O Mapping. Therefore, a single input or sensor (RTD) may be the input source for multiple Loops or Circuits. (A sensor may not be assigned or mapped to more than one Loop). This becomes a quite desirable feature when the owner would like to have multiple Ambient Sensing Loops and/or a combination of Ambient Sensing and Line Sensing Loops. Customizable I/O Mapping is accomplished within the Sensor Mapping Tab. See Figure 7. Figure 7 Sensor Mapping Tab Navigation notes: 1. Each screen illustrates 6 loops at a time. To make setting changes to Loops beyond the current screen within the Sensor Mapping Tab, one must select the Loop Navigation buttons in the upper right or left of screen. intellitrace TM ITLS/ITAS Instruction Manual - 15 -
System Properties Several informative items and general settings are available within the System Tab. The System Tab is only available to the two highest owner security levels: Manager & Engineer. Here, one can enter/revise the Facility Name, Date, Time, Temperature Units, Auto Cycle Interval & Security Codes. The Manager has access to all security codes while the Engineer has access to only the Engineering Security Code. See Figure 8. Figure 8 The Autocycle Function is reviewed in the Autocycle Feature section. The Security Passwords and the respective rights for each security level are reviewed in the Security Level and Password Screen Section above. - 16 - intellitrace TM ITLS/ITAS Instruction Manual
Auto Cycle Feature During prolonged down time periods, typically during the summer months, it advisable to intermittently exercise the loops. This exercising of the Loops is accomplished via the Autocycle feature. To enable the Auto Cycle Feature, select an Auto Cycle Interval greater than 0 hours within the System Tab. See Figure 8. The Auto Cycle Feature is disabled when the Auto Cycle Interval equals 0 hours. On a sequential circuit basis, the Autocycle feature periodically monitors system performance between 1-999 hours. The minimum and maximum values for Current Load, GFI and Temperatures are stored. Once the new high or low value is attained the old value is overwritten and displayed in the Autocycle Tab Text Boxes. See Figure 9. Figure 9 This provides a certain level of preventative maintenance of the system as Faults (Alarms) will present themselves accordingly. Problem areas can be addressed during non essential operating periods. intellitrace TM ITLS/ITAS Instruction Manual - 17 -
Autocycle Tab Navigation notes: 1. Each screen illustrates 6 loops at a time. To make setting changes to Loops beyond the current screen within the Autocycle Tab, one must select the Loop Navigation buttons in the upper right or left of screen. WARNING: It is NOT advisable to engage the Auto Cycle feature during normal operating periods. The heating cables will become fully energized for one minute throughout the Auto Cycle Interval which could cause undesirable temperature overshoot. Auto Test The Auto Test Tab is a Factory Tab and is unavailable to the Owner. - 18 - intellitrace TM ITLS/ITAS Instruction Manual
Communications All changes to the MODBUS settings are achieved via the COMMS Screen. See Figure 10. The Comms (Communications) Screen may be accessed by selecting the COMMS Button located at the bottom of any screen. The MODBUS Address, Baud Rate, Parity and Stop parameters are set within the Communications Screen. Figure 10 For complete communications specification details on ModBus messaging, Registers & I/O Mapping please reference our ModBus Message Set Specification For Heat Trace Control Panel Communication manual. Remote Monitoring & System Management Users may monitor as well as adjust the System Parameters settings of the panel remotely. The files required for this feature are available at no cost to the owner. Due to the frequent program updates, we ask that you contact the factory for the most recent release version. intellitrace TM ITLS/ITAS Instruction Manual - 19 -
Event Log The purpose of Event Log is to record every alarm condition with a date and time stamp. This log may be viewed via the LOGS button at the bottom of any screen. See Figure 11. Figure 11 Alarm condition example: High Temperature alarm on channel 1 will be recorded as 03/29/2011 11:45:03 channel1 HI TEMP. Every alarm event is saved into a text file (\Storage Card\log5.txt). Each event is appended to the file string on a new line. This file holds up to 500 events (alarms). If the number of entries exceeds 500 then the file is automatically copied into an archive folder (\Storage Card\Archive) and the old log5.txt file is cleared. The name of the new file is renamed to the current date, for example, 03292011104504.txt which is March 29th 2011, at 11:45:04 AM. This process repeats indefinitely which allows the owner to store as many files as needed without loosing record of any of the alarms. To extract these files, one must: 1. Plug a USB flash drive into the USB port located on the back of the ITLS/ITAS computer. Select My computer, your USB drive will be visible as Hard Disk folder. 2. Enter \Storage Card\ folder and copy the log5.txt file (and Archive folder if needed) to your USB drive. - 20 - intellitrace TM ITLS/ITAS Instruction Manual
Faults (Alarms) Faults within any 6 Circuit or Loop grouping are indicted by RED ovals in the Left and Right panels on any screen. If the oval is GREEN, then no faults exist within that 6 Circuit grouping. Once a fault is realized within any 6 Loop grouping, one may view the individual fault loop or loops in two different ways: 1. When in the Main Menu Screen, one may navigate to the desired 6 loop grouping via the Navigation buttons found in the upper right hand or upper left hand corner. Fault conditions are illustrated within each loop window. Up to three Alarm Conditions can be illustrated for any single loop on the Main Menu Screen. 2. One may view the status of all fault conditions by selecting the FAULTS button located at the bottom of any screen. To navigate to the desired 6 Loop grouping, one must press the Loop Navigation buttons found in the upper right or left corner of any screen. See Figure 12. Figure 12 Clearing Alarms Except for a Communications Alarm condition, all other alarms are cleared once the acceptable parameters are achieved. However, the alarm(s) may be cleared by pressing the RESET ALM button found at the bottom of any screen. This has no effect on the actual readings. Therefore, unless the fault problem is resolved, the fault condition will return. intellitrace TM ITLS/ITAS Instruction Manual - 21 -
Alarm Troubleshooting The Alarm Condition, the resultant Output and the Solution for each Alarm Type can be found in Table 2 below. Table 2 Alarm Type Condition Output Solution HIGH TEMP Sensed Temp > Hi Temp Setpoint LOWTEMP Sensed Temp < Lo Temp Setpoint GFI Sensed GFI Current > GFI Setpoint HI CURRENT (LOAD on Faults Screen) LO CURRENT (LOAD on Faults Screen) SENSOR Sensed Load Current > Hi Current Setpoint Sensed Load Current < Lo Current Setpoint Sensor Open, Sensor Shorted, Sensor Fault No change No change If Trip is checked, Output will go to 0% (OFF) Output will switch to Manual Mode No change Output will switch to Manual Mode COMM Communication Error Output will switch to Manual Mode Alarm will be cleared automatically when Sensed Temp < Hi Temp Setpoint Alarm will be cleared automatically when Sensed Temp > Lo Temp Setpoint Alarm will be cleared automatically when sensed GFI Current < GFI Setpoint Alarm will be cleared automatically when sensed Load Current < Hi Current Setpoint Alarm will clear automatically when Sensed Load Current > Lo Current Setpoint. If your output is turned OFF, GFI and Load values will not be updated. Alarm will clear automatically when the RTD resistance is between75.44ω - 311.56Ω. Check if your sensor wire is not damaged and that it is properly connected to the Sensor board. Make sure that the communication cable that connects the Touchscreen computer with boards inside enclosure is properly connected and/or not broken. Press RESET ALM to reset this alarm. - 22 - intellitrace TM ITLS/ITAS Instruction Manual
Service Contact Information Chromalox is a global supplier, providing the highest level of customer support. If you should have questions concerning your intellitrace ITLS/ITAS control panel, or need information, you may contact Chromalox at: Corporate Headquarters Chromalox, Inc. 103 Gamma Drive Pittsburgh, PA 15238 Phone: (412) 967-3800 Controls Division Chromalox, Inc. 1347 Heil-Quaker Blvd LaVergne, TN 37086 Phone: (615) 793-3900 CUSTOMER SERVICE HOTLINE: 1-800-443-2640 For application questions, you can: 1. Call one of our application engineers for personal assistance at 1-888-996-9258. 2. Visit the technical reference section of our website at www.chromalox.com for downloadable manuals in PDF format. intellitrace TM ITLS/ITAS Instruction Manual - 23 -
Appendix Panel Specifications Supply Voltage:... 100-480 VAC, 3 phase Operating Environment:... -40 to +104 F (-40 to +40 C) Enclosure... NEMA 4 or Optional NEMA 4X 304 SS Enclosure Size... See Model Description Tables Communications:... RS-485 MODBUS, Ethernet & Optional Wireless Alarms:... Hi/Lo Temp, GFI 6mA 150 ma, adjustable Current 0.1 to 100A or off, indication & annunciation Input:... 100Ω Platinum 3-wire RTD Output:... SCR, Zero cross fired Current Maximum:... 40 Amps/Circuit Auto-Cycle:... 1 999 hours/off Failed Sensor Output Setting:... 0 100% Control Mode:... On/Off with adjustable dead band Load Management:... DOT (Demand On Transfer) timing, with Soft Start Approvals... UL, cul FM, CE available - 24 - intellitrace TM ITLS/ITAS Instruction Manual
Model Descriptions ITLS Line Sensing 6 36 Loops, Non hazardous Environment Model Product Description ITLS ITLS series Intelligent Line Sensing Heat Trace Panel. Designed for Industrial applications in Non-Hazardous Areas. ITLS series offers the following standard features: NEMA 4 enclosure, Industrial 10" Digital CE Computer Touchscreen Operator Interface, PID SCR Power Controller Rated at 40A Per Circuit at 104 F Ambient, Six to Thirty-Six Circuits (Expandable to Seventy-Two Circuits*), Common Alarm Output, Hand/Off/Auto Operation, Current Monitoring, 30 ma Ground Fault Equipment Protection, RS485 ModBus / Ethernet Communications, Remote Code Circuits & Enclosure Monitoring Capability, Modular SSR/GFI assembly, Modular RTD Sensor assembly, UL & cul Third Party Compliance. Options Include: NEMA 4XSS Enclosure, Thermostat Controlled Enclosure Heater, Customized Sensor Mapping, 15" Touchscreen Operator Interface, Wireless Ethernet Communications, CE Third Party Compliance. Code Circuits & Enclosure Size Panelboard Size Panelboard Rating 06 6 Circuits 48"H x 36"W x 12"D 18 position panel board 100A Main Bus Rating 12 12 Circuits 48"H x 36"W x 12"D 30 position panel board 225A Main Bus Rating 18 18 Circuits 60"H x 36"W x 12"D 42 position panel board 225A Main Bus Rating 24 24 Circuits 62"H x 60"W x 12"D 30 position panel board (X2) 225A Main Bus Rating 30 30 Circuits 62"H x 60"W x 12"D 42 position panel board (X2) 225A Main Bus Rating 36 36 Circuits 62"H x 60"W x 12"D 42 position panel board (X2) 225A Main Bus Rating Code Line Voltage Cable Voltage Circuit Breaker Rating - Type (1/Loop) 1 208/120 VAC, 3 Phase 4 Wire 120 VAC 120V-1 Pole 2 208/120 VAC, 3 Phase 4 Wire 208 VAC 208/240V-2 Pole 3 240/120 VAC, Single Phase 3 Wire 240 VAC 208/240V-2 Pole 4 480/277 VAC, 3 Phase 4 Wire 277 VAC 277-1 Pole 5 480/277 VAC, 3 Phase 4 Wire 480 VAC 480V-2 Pole Code Cable Load Circuit Breaker Rating Rating 1 15A Thermal Magnetic 2 20A Thermal Magnetic 3 30A Thermal Magnetic 4 40A Thermal Magnetic 5 50A Thermal Magnetic Code Main Disconnect / Circuit Breaker Rating 0 None 1 100A Thermal Magnetic 2 150A Thermal Magnetic 3 225A Thermal Magnetic 4 250A Thermal Magnetic 5 400A Thermal Magnetic 6 600A Thermal Magnetic Code Enclosure 1 NEMA 4 Single-Door Wall-Mount Steel Enclosure 2 NEMA 4X 304 Stainless Steel Wall-Mount Enclosure 48"H x 36"W x 12"D 3 NEMA 4X 304 Stainless Steel Wall-Mount Enclosure 60"H x 36"W x 12"D 4 NEMA 4X 304 Stainless Steel Floor Mount Enclosure 62"H x 60"W x 12"D Code Enclosure Heater 0 No Enclosure Heater 1 Thermostat Controlled Enclosure Heater (Anti-Condensation Heater) 2 Thermostat Controlled Enclosure Heater (to 0 F Ambient) 3 Thermostat Controlled Enclosure Heater (to -40 F Ambient) Code Customized Sensor Mapping 0 No capability 1 Field Customized Capability 2 Factory Programmed, Field Customizable Code Display/Communications Selection 0 Standard 10" Display 1 Standard 10" Display & Wireless Ethernet 2 15" Display 3 15" Display & Wireless Ethernet ITLS- 24 1 3 1 1 1 1 0 Typical Model Number * 42-72 circuit service via ITLS-EXT Extension Panel. See ITLS-EXT Heat Tracing Extension Panel - Line Sensing Order Table. intellitrace TM ITLS/ITAS Instruction Manual - 25 -
Model Descriptions ITLS-EXT Extender Panel for the ITLS (Add up to 36 Additional Loops of Service) Model Product Description ITLS-EXT ITLS-EXT series Intelligent Line Sensing Heat Trace Extension Panel. Designed for Industrial applications in Non-Hazardous Areas. Intended To Be Used With ITLS Heat Trace Line Sensing Panel to increase circuit service. ITLS-EXT series offers the following standard features: NEMA 4 enclosure, PID SCR Power Controller Rated at 40A Per Circuit at 104 F Ambient, Six to Thirty-Six Circuits, Common Alarm Output, Hand/Off/ Auto Operation, Current Monitoring, 30 ma Ground Fault Equipment Protection, RS485 ModBus / Ethernet Communications, Remote Monitoring Capability, Modular SSR/GFI assembly Modular RTD Sensor assembly, UL & cul Third Party Compliance. Options Include: NEMA 4XSS Enclosure, Thermostat Controlled Enclosure Heater, CE Third Party Compliance Code Circuits & Enclosure Size Panelboard Size Panelboard Rating 06 6 Circuits 48"H x 36"W x 12"D 18 position panel board 100A Main Bus Rating 12 12 Circuits 48"H x 36"W x 12"D 30 position panel board 225A Main Bus Rating 18 18 Circuits 60"H x 36"W x 12"D 42 position panel board 225A Main Bus Rating 24 24 Circuits 62"H x 60"W x 12"D 30 position panel board (X2) 225A Main Bus Rating 30 30 Circuits 62"H x 60"W x 12"D 42 position panel board (X2) 225A Main Bus Rating 36 36 Circuits 62"H x 60"W x 12"D 42 position panel board (X2) 225A Main Bus Rating Code Line Voltage Cable Voltage Circuit Breaker Rating - Type (1/Loop) 1 208/120 VAC, 3 Phase 4 Wire 120 VAC 120V-1 Pole 2 208/120 VAC, 3 Phase 4 Wire 208 VAC 208/240V-2 Pole 3 240/120 VAC, Single Phase 3 Wire 240 VAC 208/240V-2 Pole 4 480/277 VAC, 3 Phase 4 Wire 277 VAC 277-1 Pole 5 480/277 VAC, 3 Phase 4 Wire 480 VAC 480V-2 Pole Code Cable Load Circuit Breaker Rating Rating 1 15A Thermal Magnetic 2 20A Thermal Magnetic 3 30A Thermal Magnetic 4 40A Thermal Magnetic 5 50A Thermal Magnetic Code Main Disconnect / Circuit Breaker Rating 0 None 1 100A Thermal Magnetic 2 150A Thermal Magnetic 3 225A Thermal Magnetic 4 250A Thermal Magnetic 5 400A Thermal Magnetic 6 600A Thermal Magnetic Code Enclosure 1 NEMA 4 Single-Door Wall-Mount Steel Enclosure 2 NEMA 4X 304 Stainless Steel Wall-Mount Enclosure 48"H x 36"W x 12"D 3 NEMA 4X 304 Stainless Steel Wall-Mount Enclosure 60"H x 36"W x 12"D 4 NEMA 4X 304 Stainless Steel Floor Mount Enclosure 62"H x 60"W x 12"D Code Enclosure Heater 0 No Enclosure Heater 1 Thermostat Controlled Enclosure Heater (Anti-Condensation Heater) 2 Thermostat Controlled Enclosure Heater (to 0 F Ambient) 3 Thermostat Controlled Enclosure Heater (to -40 F Ambient) ITLS-EXT- 24 1 3 1 1 1 Typical Model Number - 26 - intellitrace TM ITLS/ITAS Instruction Manual
Model Descriptions ITAS Ambient Sensing 6 36 Loops, Non hazardous Environment Model Product Description ITAS ITAS series Intelligent Ambient Sensing Heat Trace Panel. Designed for Industrial applications in Non-Hazardous Areas. ITAS series offers the following standard features: NEMA 4 enclosure, Industrial 10" Digital CE Computer Touchscreen Operator Interface, PID SCR Power Controller Rated at 40A Per Circuit at 104 F Ambient, Six to Thirty-Six Circuits (Expandable to Seventy-Two Circuits*), Common Alarm Output, Hand/Off/ Auto Operation, Current Monitoring, 30 ma Ground Fault Equipment Protection, RS485 ModBus / Ethernet Communications, Remote Monitoring Capability, Modular SSR/GFI assembly, Modular RTD Sensor assembly, UL & cul Third Party Compliance. Options Include: NEMA 4XSS Enclosure, Thermostat Controlled Enclosure Heater, 15" Touchscreen Operator Interface, Wireless Ethernet Communications and CE Third Party Compliance. Code Circuits & Enclosure Size Panelboard Size Panelboard Rating 06 6 Circuits 48"H x 36"W x 12"D 18 position panel board 100A Main Bus Rating 12 12 Circuits 48"H x 36"W x 12"D 30 position panel board 225A Main Bus Rating 18 18 Circuits 60"H x 36"W x 12"D 42 position panel board 225A Main Bus Rating 24 24 Circuits 62"H x 60"W x 12"D 30 position panel board (X2) 225A Main Bus Rating 30 30 Circuits 62"H x 60"W x 12"D 42 position panel board (X2) 225A Main Bus Rating 36 36 Circuits 62"H x 60"W x 12"D 42 position panel board (X2) 225A Main Bus Rating Code Line Voltage Cable Voltage Circuit Breaker Rating - Type (1/Loop) 1 208/120 VAC, 3 Phase 4 Wire 120 VAC 120V-1 Pole 2 208/120 VAC, 3 Phase 4 Wire 208 VAC 208/240V-2 Pole 3 240/120 VAC, Single Phase 3 Wire 240 VAC 208/240V-2 Pole 4 480/277 VAC, 3 Phase 4 Wire 277 VAC 277-1 Pole 5 480/277 VAC, 3 Phase 4 Wire 480 VAC 480V-2 Pole Code Cable Load Circuit Breaker Rating Rating 1 15A Thermal Magnetic 2 20A Thermal Magnetic 3 30A Thermal Magnetic 4 40A Thermal Magnetic 5 50A Thermal Magnetic Code Main Disconnect / Circuit Breaker Rating 0 None 1 100A Thermal Magnetic 2 150A Thermal Magnetic 3 225A Thermal Magnetic 4 250A Thermal Magnetic 5 400A Thermal Magnetic 6 600A Thermal Magnetic Code Enclosure 1 NEMA 4 Single-Door Wall-Mount Steel Enclosure 2 NEMA 4X 304 Stainless Steel Wall-Mount Enclosure 48"H x 36"W x 12"D 3 NEMA 4X 304 Stainless Steel Wall-Mount Enclosure 60"H x 36"W x 12"D 4 NEMA 4X 304 Stainless Steel Floor Mount Enclosure 62"H x 60"W x 12"D Code Enclosure Heater 0 No Enclosure Heater 1 Thermostat Controlled Enclosure Heater (Anti-Condensation Heater) 2 Thermostat Controlled Enclosure Heater (to 0 F Ambient) 3 Thermostat Controlled Enclosure Heater (to -40 F Ambient) Code Display/Communications Selection 0 Standard 10" Display 1 Standard 10" Display & Wireless Ethernet 2 15" Display 3 15" Display & Wireless Ethernet ITAS- 24 1 3 1 1 1 0 Typical Model Number intellitrace TM ITLS/ITAS Instruction Manual - 27 -
Model Descriptions ITAS-EXT Extender Panel for the ITAS (Add up to 36 Additional Loops of Service) Model Product Description ITAS-EXT ITAS series Intelligent Ambient Sensing Heat Trace Extension Panel. Designed for Industrial applications in Non-Hazardous Areas. Intended To Be Used With ITAS Heat Trace Ambient Sensing Panel to increase circuit service. ITAS series offers the following standard features: NEMA 4 enclosure, PID SCR Power Controller Rated at 40A Per Circuit at 104 F Ambient, Six to Thirty-Six Circuits, Common Alarm Output, Hand/Off/Auto Operation, Current Monitoring, 30 ma Ground Fault Equipment Protection, RS485 ModBus / Ethernet Communications, Remote Monitoring Capability, Modular SSR/GFI assembly, Modular RTD Sensor assembly, UL & cul Third Party Compliance. Options Include: NEMA 4XSS Enclosure, Thermostat Controlled Enclosure Heater and CE Third Party Compliance. Code Circuits & Enclosure Size Panelboard Size Panelboard Rating 06 6 Circuits 48"H x 36"W x 12"D 18 position panel board 100A Main Bus Rating 12 12 Circuits 48"H x 36"W x 12"D 30 position panel board 225A Main Bus Rating 18 18 Circuits 60"H x 36"W x 12"D 42 position panel board 225A Main Bus Rating 24 24 Circuits 62"H x 60"W x 12"D 30 position panel board (X2) 225A Main Bus Rating 30 30 Circuits 62"H x 60"W x 12"D 42 position panel board (X2) 225A Main Bus Rating 36 36 Circuits 62"H x 60"W x 12"D 42 position panel board (X2) 225A Main Bus Rating Code Line Voltage Cable Voltage Circuit Breaker Rating - Type (1/Loop) 1 208/120 VAC, 3 Phase 4 Wire 120 VAC 120V-1 Pole 2 208/120 VAC, 3 Phase 4 Wire 208 VAC 208/240V-2 Pole 3 240/120 VAC, Single Phase 3 Wire 240 VAC 208/240V-2 Pole 4 480/277 VAC, 3 Phase 4 Wire 277 VAC 277-1 Pole 5 480/277 VAC, 3 Phase 4 Wire 480 VAC 480V-2 Pole Code Cable Load Circuit Breaker Rating Rating 1 15A Thermal Magnetic 2 20A Thermal Magnetic 3 30A Thermal Magnetic 4 40A Thermal Magnetic 5 50A Thermal Magnetic Code Main Disconnect / Circuit Breaker Rating 0 None 1 100A Thermal Magnetic 2 150A Thermal Magnetic 3 225A Thermal Magnetic 4 250A Thermal Magnetic 5 400A Thermal Magnetic 6 600A Thermal Magnetic Code Enclosure 1 NEMA 4 Single-Door Wall-Mount Steel Enclosure 2 NEMA 4X 304 Stainless Steel Wall-Mount Enclosure 48"H x 36"W x 12"D 3 NEMA 4X 304 Stainless Steel Wall-Mount Enclosure 60"H x 36"W x 12"D 4 NEMA 4X 304 Stainless Steel Floor Mount Enclosure 62"H x 60"W x 12"D Code Enclosure Heater 0 No Enclosure Heater 1 Thermostat Controlled Enclosure Heater (Anti-Condensation Heater) 2 Thermostat Controlled Enclosure Heater (to 0 F Ambient) 3 Thermostat Controlled Enclosure Heater (to -40 F Ambient) ITAS-EXT- 24 1 3 1 1 0 Typical Model Number - 28 - intellitrace TM ITLS/ITAS Instruction Manual
Spare Parts Part Number Item Description 0135-02261 SSR/GFI Power Control Assy., with Heat Sink 0135-02262 RTD Sensor Input Board Assembly 0135-02263 Digital Distribution Comm Board Assembly 0002-60054 SSR, 40 Amp rated 0029-00640 SSR Thermstrate Material 0025-05227 Common Alarm Relay 0081-10063 Power Supply 5VDC 6A 30W DIN Rail Mount 0081-10047 Power Supply 24VDC 2.5A 60W DIN Rail Mount 0135-30490 ITLS-Digital Control 10 Display, programmed All spare parts are 0135-30491 ITLS-Digital Control 15 Display, programmed 0135-30492 ITAS-Digital Control 10 Display, programmed 0135-30493 ITAS-Digital Control 15 Display, programmed 0017-42931 15A 1P Thermal Mag Circuit Breaker (120V) 0017-43355 20A 1P Thermal Mag Circuit Breaker (120V) 0017-43356 30A 1P Thermal Mag Circuit Breaker (120V) 0017-43427 40A 1P Thermal Mag Circuit Breaker (120V) 0017-43428 50A 1P Thermal Mag Circuit Breaker (120V) 0017-43373 15A 2P Thermal Mag Circuit Breaker (208/240V) 0017-43374 20A 2P Thermal Mag Circuit Breaker (208/240V) 0017-43345 30A 2P Thermal Mag Circuit Breaker (208/240V) 0017-43375 40A 2P Thermal Mag Circuit Breaker (208/240V) 0017-43429 50A 2P Thermal Mag Circuit Breaker (208/240V) 0017-43013 15A 1P Thermal Mag Circuit Breaker (277V) 0017-42912 20A 1P Thermal Mag Circuit Breaker (277V) 0017-42913 30A 1P Thermal Mag Circuit Breaker (277V) 0017-43349 40A 1P Thermal Mag Circuit Breaker (277V) 0017-42966 50A 1P Thermal Mag Circuit Breaker (277V) 0017-42970 15A 2P Thermal Mag Circuit Breaker (480V) 0017-43000 20A 2P Thermal Mag Circuit Breaker (480V) 0017-42928 30A 2P Thermal Mag Circuit Breaker (480V) 0017-43430 40A 2P Thermal Mag Circuit Breaker (480V) 0017-43431 50A 2P Thermal Mag Circuit Breaker (480V) Accessories: Consult Factory Power Transformers PCN 317315 RTD, Aluminum, NEMA 4, Pipe Mount PCN 317340 RTD, Expl. Resist., NEMA 4, Pipe Mount PCN 308056 RTD, Snap Lid, Alum, Ambient Sensing PCN 308144 RTD Ext Wire, 3-wire, 16 ga, Cu, Shielded, 50 FT PCN 317342 RTD Ext Wire, 3-wire, 16 ga, Cu, Shielded, 200 FT 0076-12009 Floor Stand Kit, 12 Deep, Steel 0076-12050 Floor Stand Kit, 12 Deep, 304 SS Consult Factory Floor Stand Kit, 12 Deep, 316 SS common between the ITLS & ITAS Panels except for the Controller intellitrace TM ITLS/ITAS Instruction Manual - 29 -
Modbus Specification For complete communications specification details on ModBus messaging, Registers & I/O Mapping please refer to our ModBus Message Set Specification For Heat Trace Control Panel Communication manual. - 30 - intellitrace TM ITLS/ITAS Instruction Manual
Notes intellitrace TM ITLS/ITAS Instruction Manual - 31 -
Corporate Headquarters Controls Division Chromalox, Inc. Chromalox, Inc. 103 Gamma Drive 1347 Heil-Quaker Blvd Pittsburgh, PA 15238 LaVergne, TN 37086 Phone: (412) 967-3800 Toll Free Service: 1-888-996-9258 Fax: (412) 967-5148 Phone: (615) 793-3900 Fax: (615) 793-3563 PK497 0037-75482 October 2011-32 - intellitrace TM ITLS/ITAS Instruction Manual