since 1956 CLEANERS agroindustrial plants 1
since 1956 After harvest choose THE MACHINES WITHOUT WORRY Mod. PPR ROTARY PRE-CLEANER Mod. PRA ROTARY CLENAER WITH ASPIRATION Mod. CR GRADER Mod. PA-I INCLINED ASPIRATION UNIT Mod. PA-T ASPIRATOR PRE-CLEANER Mod. PA-D ASPIRATOR CLEANER WITH DECANTER Mod. PA-DTR DRUM CLEANER WITH DECANTER Mod. PS CLEANING MACHINE FOR ROUGH PRODUCT Mod. COMBI MOBILE DRUM CLEANER 2
ZANIN F.LLI Started its activity in 1956 specialising in the production of cereal cleaner and very quickly became absolute leaders on the Italian market while attaining a solid reputation abroad. This Zanin F.lli catalogue presenting its new range of machines, specific for each type of grain to be cleaned or graded/sorted, is the result of years of constant commitment and continuous research into cereal cleaning. On-going development and new devices ensure a continually better product yield. ZANIN F.LLI Is also engaged in the manufacture of a complete range of: SIEVE CLEANERS - VIBRATING SIEVE CLEANERS LIST WITH SEEDS TO CLEAN - BARLEY - BEANS - CABBAGE - CANARY GRAS - CARROTS - CHICK-PEA - CLOVER - COFFEE - COLZA - CORGETTES - DARNEL - GRAIN - HEMP - LENTILS - LINSEEDS - LUPIN - MAIZE - MILLET - MUSTARD - OATS - ONIONS - PEAS - RADISH - RICE - SOIA 3
DRUM CLEANER - PPR ROTARY PRE-CLEANER USE This pre-cleaner is designed for simple, fast removal of light and rough impurities in the cereal. It is essential for the quality of the cereal that a pre-cleaner is installed at the dryer inlet, as it homogenizes the product, preventing clogging and reducing energy consumption. The aspirator version reduces the emission of dust into the atmosphere. FUNCTION The product enters by gravity into a cylindrical rotating drum with changeable perforated screens. The good product passes through pre-set holes, while the rough impurities come out at the end of drum. The choice of screen perforation size depends on the product, the moisture content and the type of reject to separate. 4
CONSTRUCTION - Cowling and drum support uprights in pressed galvanised sheet. - Mobile lateral doors fitted with handle and lock. - Perforated carbon steel plate screens. - Manual drum inclination. - Nylon brushes for screen cleaning. - Fixed rotation speed. - Manually regulated conveyor for discharge of large impurities. OPTIONAL - Variable drum rotation speed. - Wooden rollers for screen cleaning. - Motorised drum inclination. - Wearproof polyethylene sheet. - Motorised conveyor. - Control console. 1) Product with impurities inlet 2) Product outlet (By-Pass) 3) Light rejects outlet 4) Clean product outlet 5) Heavy rejects outlet MODEL PPR 2/6 PPR 3/6 PPR 4/6 PPR 2/9 PPR 3/9 PPR 4/9 PPR 3/12 PPR 4/12 PPR 5/12 PPR 5/16 Output** - t/h 20 30 40 50 75 100 125 150 200 260 Screen area - m 2 2,50 3,75 5,00 5,00 7,50 10,00 11,50 15,50 19,0 25,0 N of screens 2 3 4 2 3 4 3 4 5 5 Power - kw 0,75 1,1 1,1 1,5 2,2 3 3 4 5,5 7,5 Length - mm* 2170 2820 3470 2960 3810 4660 4300 5205 6115 6358 Width - mm* 800 800 800 1100 1100 1100 1400 1400 1400 2018 Height - mm* 1345 1345 1345 1800 1800 1800 2215 2215 2215 2591 Weight empty - kg 310 405 525 540 625 810 1280 1450 1700 2540 Weight full - kg 370 485 630 630 750 970 1535 1740 2050 3160 Volume - m 3 2,3 3 3,7 5,9 7,5 9,2 13,3 16,1 18,9 34 * Overall dimensions ** Pre-cleaning output with maize S.W. 0.75-20% r.m., Impurities 2% N.B. Also versions PPR 3/16 and 4/16 5
DRUM CLEANER - PRA ROTARY CLEANER WITH ASPIRATION USE This machine removes light dust particles as well as separating good quality grain from splits and trash. The rotary drum cleaner with aspiration is essential for cleaning cereals that have to be stocked for a long time, avoiding overheating which can be caused by chaff, husks, split grains etc. The final product will be healthier and have a pleasant aspect. FUNCTION The product enters by gravity into a motorised roller distributor and is evenly distributed over its whole width; the subsequent curtain descent of cereal encounters across airflow, which carries away light impurities (decanted by a cyclone or filter) and deposits a part of the heavier particles in a decanting hopper, equipped with a screw for reject expulsion. The dust-free grain enters in a cylindrical rotating drum with interchangeable perforated screens. The first screen removes light impurities (sand, splits etc.), while the following screens allow the good grain to pass through pre-sized holes and the large impurities come out at the end of drum. The choice of screen perforation size depends upon the cereal and the type of reject to separate out. 6
CONSTRUCTION - Aspiration cowling with pressed galvanised panels. - Product inlet hopper. - Aspiration intake with vertical and horizontal positioning. - Airflow dampers. - Rotary drum connecting hopper - Cowling and drum support uprights in pressed galvanised sheet. - Mobile lateral doors fitted with handle and lock. - Perforated carbon steel plate screens. - Manual drum inclination. - Nylon brushes for screen cleaning. - Fixed rotation speed. - Manually regulated conveyor for discharge of large impurities. OPTIONAL - Motorised drum inclination - Porthole for control internal product flow - Variable speed with inverter. - Camera for control product flow. - Control panel 1) Product with impurities inlet 2) Product outlet (By-Pass) 3) Light rejects outlet 4) Clean product outlet 5) Clean product outlet 6) Heavy rejects outlet 7) Dust outlet 8) Small impurities outlet MODEL PRA 3/6 PRA 4/6 PRA 3/9 PRA 4/9 PRA 3/12 PRA 4/12 PRA 5/12 PRA 5/16 Output** - t/h 15 20 40 50 75 140 200 220 Screen area m 2 3,75 5 7,50 10 11,5 15 19 25 N of screens 3 4 3 4 3 4 5 5 Drum motor power - kw Aspiration power - kw 1,1 1,1 2,2 3 3 4 5,5 7,5 2,2 2,2 4 4 5,5 5,5 5,5 9,2 Motor decanting screw - kw 0,55 0,55 0,75 0,75 0,75 0,75 0,75 0,75 Length - mm* 2970 3620 3930 4780 4370 5275 6185 6405 Width - mm* 1255 1255 1555 1555 2055 2055 2055 2556 Height - mm* 3165 3165 3845 3845 4600 4600 4600 4975 Weight empty - kg 570 685 1040 1195 1620 1950 2300 3900 Weight full - kg 680 830 1250 1435 2100 2530 2990 4500 Volume - m 3 5,5 6,2 12 13,7 19 21,8 24,6 38,1 * Overall dimensions ** Cleaning output with maize S.W. 0.75-16% r.m. Impurities 2% N.B. Also versions PPR 3/16 and 4/16 7
DRUM CLEANER - CR CALIBRATING MACHINE WITH OR WITHOUT ASPIRATION USE The ROTARY GRADER separates grains according to their size. The output depends on the diameter of drum and the number of screens. The grading precision depends on the rotary drum speed and inclination. FUNCTION The product enters by gravity into a cylindrical rotating drum with interchangeable perforated screens. The product passes through several sectors of screens with pre-sized holes. The drum is inclined in relation to the slope angle of the product, which falls onto appropriate separate hoppers. The choice of screen perforation size depends upon the dimension of product to be graded. 8
CONSTRUCTION - Cowling and drum support uprights in pressed galvanized sheet. - Mobile lateral doors fitted with handle and lock. - Perforated carbon steel plate screens. - Manual drum inclination in graduated scale. - Wooden rollers for screen cleaning. - Variable speed of rotation. OPTIONAL - Motorised drum inclination. - Window for product flow control. - Variable speed with inverter. - Telecamera for product flow control. - Control console. 1) Product to grade inlet 2) Product outlet (By-Pass) 3) 1st grading 4) 2nd grading product outlet 5) 3rd grading product outlet 6) 4th grading product outlet 7) 5th grading product outlet 8) 6th grading product outlet MODEL CR 3/6 CR 4/6 CR 5/6 CR 3/9 CR 4/9 CR 5/9 CR 3/12 CR 4/12 CR 5/12 Output** - t/h 1,5 2,0 4,0 5,5 8,0 10,0 20,0 30,0 45,0 Screen surface area 3,75 5 6,25 7,5 10 12,5 11,5 15 19 N screens 3 4 5 3 4 5 3 4 5 Power - kw 1,1 1,1 1,5 2,2 3 3 3 4 5,5 Length - mm* 2865 3510 4160 3980 4830 5680 4470 5380 6290 Width - mm* 800 800 800 110 1100 1100 1400 1400 1400 Height - mm* 1345 1345 1345 1800 1800 1800 2215 2215 2215 Weight empty - kg 420 536 630 650 833 1041 1320 1510 1800 Weight full - kg 540 640 800 790 1080 1310 1420 1750 1950 Volume - m 3 3,1 3,8 4,5 7,9 9,6 11,2 13,9 16,7 19,5 * Overall dimensions ** Grading output with barley S.W. 0.60-16% r.h. (2 grades over 2.5 mm) 9
DRUM CLEANER - PA-I INCLINED ASPIRATION UNIT USE This aspirator is designed to remove light impurities from the grain. It can be installed wherever it is most useful and is essential for cleaning cereals. The machine can be installed quickly and easily. FUNCTION The grain enters by gravity and is evenly distributed over the whole width. The grain descending as a curtain encounters a cross airflow, which takes up the lighter parts, which are then decanted in a cyclone or filter. 10
CONSTRUCTION - Aspiration cowling with pressed galvanized panels. - Aspiration intake. - Airflow dampers. OPTIONAL - Inlet adapter bushing. - Outlet adapter bushing. 1) Grain with impurities inlet 2) Clean product outlet 3) Grain with fine impurities - dust outlet MODEL Output** t/h Aspiration motor power - kw Length mm* Width mm* Height mm* Weight empty kg Weight full kg Volume m 3 PA 20 I 30 1,1 1340 528 1309 85 105 0,9 PA 40 I 50 1,5 1340 600 1374 150 185 1,1 PA 60 I 80 3 1340 700 1498 215 260 1,4 PA 80 I 100 4 1467 917 1548 280 330 2,1 PA 120 I 120 5,5 2000 1260 2200 500 700 3,8 * Overall dimensions ** Cleaning output with maize S.W. 0.75-16% r.m., rejects 2% 11
DRUM CLEANER - PA-T ASPIRATION PRE-CLEANER USE This pre-cleaner with aspiration is designed to remove dust and light impurities from the grain. It is essential for cleaning cereals. This machine can be installed quickly and easily. FUNCTION The grain enters by gravity and is evenly distributed over the whole width. The grain descending as a curtain encounters a cross airflow, which takes up the lighter parts, which are then decanted by a cyclone or filter. 12
CONSTRUCTION - Aspiration cowling with pressed galvanized panels. - Aspiration intake. - Airflow dampers. OPTIONAL - Inlet adapter bushing. - Outlet adapter bushing. 1) Grain with impurities inlet 2) Clean product outlet 3) Grain with fine impurities - dust outlet MODEL Output** t/h Aspiration motor power - kw Length mm* Width mm* Height mm* Weight empty kg Weight full kg Volume m 3 PA 20 T 25 1,1 1495 527 1000 85 110 1 PA 40 T 40 1,5 1600 600 1000 150 190 1,2 PA 60 T 60 3 1850 698 1020 215 265 1,4 PA 80 T 80 4 1900 854 1020 250 300 1,8 PA 120 T 120 7,5 2000 1054 1100 320 370 2,1 * Overall dimensions ** Cleaning output with maize S.W. 0.75-16% r.m. rejects 2% 13
DRUM CLEANER - PA-D ASPIRATOR CLEANER WIHT DECANTER USE This machine with aspiration removes light particles and straw present in the product. The machine is Installed after the dryer or in the receiving area for just cleaning the product of dust or light impurities. It s essential for cleaning cereals that have to be stored, avoiding overheating which can be caused by chaff, husks, split grains etc. FUNCTION The product enters by gravity into a motorised roller distributor and is evenly distributed over its whole width; the subsequent curtain descent of cereal encounters a cross airflow, which carries away light impurities (decanted by a cyclone or filter) and deposits a part of the heavier particles in a decanting hopper, equipped with a screw for reject expulsion. The light impurities are decanted by a cyclone or filter. 14
CONSTRUCTION - Aspiration cowling with pressed galvanized panels. - Product inlet hopper. - Aspiration intake with vertical and horizontal positioning. - Airflow dampers. 1 4 OPTIONAL - Outlet hopper 2 3 1) Grain with impurities inlet 2) Clean product 3) Dust 4) Fine impurities MODEL PA 50 D PA 100 D PA 150 D Output**- t/h 20 50 100 Aspiration motor power - kw 2,2 4 5,5 Decanting screw motor power - kw 0,55 0,55 0,75 Aspiration output - m 3 4000 6000 10000 Length - mm* 1600 1600 1600 Width - mm* 1255 1555 2055 Height - mm* 1990 2355 2600 Weight empty - kg 150 365 530 Weight full - kg 190 450 640 Volume - m 3 4 5,8 8,5 * Overal dimensions ** Cleaning output with maize S.W. 0,75-16% r.m. impurities 2%. 15
DRUM CLEANER - PA-DTR ROTARY DRUM CLEANER-ASPIRATOR WITH DECANTER USE This machine with aspiration removes light particles and straw present in the product. The machine is installed after the dryer or in the receiving area for just cleaning the product of dust or light impurities. It s essential for cleaning cereals that have to be stored, avoiding overheating which can be caused by chaff, husks, split grains etc. FUNCTION The product enters by gravity into a motorised roller distributor and is evenly distributed over its whole width; the subsequent curtain descent of cereal encounters a cross airflow, which carries away light impurities (decanted by a cyclone or filter) and deposits a part of the heavier particles in a decanting hopper, equipped with a screw for reject expulsion. The light impurities are decanted by a cyclone or filter. 16
CONSTRUCTION - Aspiration cowling with pressed galvanized panels. - Product inlet hopper. - Aspiration intake with vertical and horizontal positioning. - Airflow dampers. OPTIONAL - Outlet hopper - Servomotor for value opening and closing 1) Product with impurities inlet 2) Clean product outlet 3) Large impurities outlet 4) Dust outlet 5) Fine impurities outlet MODEL PA 100 DTR PA 150 DTR Output** - t/h 50 100 Aspiration motor power - kw 4 5,5 Decanting screw motor power - kw 0,75 1,1 Length - mm* 1655 1660 Width - mm* 1555 2055 Height - mm* 2325 2570 Weight empty - kg 590 760 Weight full - kg 700 890 Volume - m 3 6 8,8 * Overall dimensions ** Pre-cleaning output with maize S.W. 0.75-20% r.m., rejects 2% 17
CLEANER - PS CLEANER FOR ROUGH PRODUCT USE This cleaner removes in a short time the rough material present in cereals. The machine car be used in ports or railway stations. FUNCTION The product enters by gravity into a cylindrical rotary drum into a fix screen. The good product pass through the screen and the big impurities go out on the end of drum. The choose of screen has to be taken in consideration of product. 18
CONSTRUCTION - Cowling and drum support uprights in pressed galvanised sheet. - Mobile frontal door. - Nylon brushes for screen cleaning. - Fixed rotation speed. - Extraction screw. - Aspiration intake OPTIONAL - Wooden rollers - Polyethylene antierosion sheet - Antideflagration door - Control panel 1) Inlet product with impurities 2) Outlet good product 3) Outlet big impurities 4) Outlet dust MODEL Output** t/h Motor power Length mm* Width mm* Height mm* Weight empty kg Weight full kg Volume m 3 PS 90 200 2,2 2680 1150 1800 950 1250 6 PS 120 300 3 2680 1450 2050 1300 1600 8,5 * Overal dimensions ** Cleaning output with wheat S.W. 0,75-16% r.m. impurities 2%. 19
COMBI CLEANER USE THE FUNCTION OF THIS CLEANER is to remove in a short time the fine and rough impurities present in the cereals. The machine can be installed fix or mobile. The machine has to be used before stocking product. FUNCTION The product enters by gravity into a cylindrical rotary drum with variable inclination and changeable screens. The good product goes through the screens and the big impurities go out at the end of drum. The choice of screen size depend upon the cereal and the type of reject to separate. The product goes up by gravity and evenly distributed over its whole width; the subsequent curtain descent of cereal encounters across airflow, which carries away light impurities (decanted by a cyclone or filter) and deposits a part of the heavier particles in a decanting hopper, equipped with a screw for reject expulsion. The dust-free grain enters a cylindrical rotating drum with interchangeable perforated screens. The cleaned product goes out by gravity or in a screw (optional). 20
CONSTRUCTION - Cowling and drum support uprights in pressed galvanised sheet. - Mobile lateral doors fitted with handle and lock. - Perforated carbon steel plate screens. - Manual drum inclination. - Nylon brushes for screen cleaning. - Fixed rotation speed. - Extraction screw. - Aspiration intake OPTIONAL - Variable drum speed. - Wooden rollers for screen cleaning - Wearproof polyethylene sheet. - Anti deflagration door - Electrical panel. - Cyclone - Filter 1) Product with impurities 2) Product outlet (by-pass) 3) Outlet for fine or cleaned product. 4) Outlet cleaned product. 5) Outlet big impurities 6) Outlet for dust 7) Outlet fine impurities 8) Outlet decanted dust THE MACHINES Combi 2/6 2/9 use 2 screens with aspiration Combi 3/6 3/9 use 1 screen for fine impunties - broken corn n 2 screens for aspiration MODELLO COMBI 2/6 COMBI 2/9 COMBI 3/6 COMBI 3/9 Output** - t/h 25 40 25 40 Sieve area- m 2 2,5 5 3,75 7,5 N screens 2 2 3 3 Drum motor power - kw 1,1 1,5 1,1 1,5 Aspiration power - kw 3 4 3 4 Length - mm* 2200 2960 2820 3810 Width - mm* 840 1100 840 1100 Width with cyclone - mm* 1700 2300 1650 2000 Height - mm* 2100 2700 2100 2700 Height with carriage - mm* 3100 3700 3100 3700 Weight empty** - kg 415 560 655 842 Weight full** - kg 490 650 750 912 Weight cyclone - kg 40 52 40 52 Weight carriage - kg 95 110 105 125 Volume - m 3 2,5 6,3 3,3 7,9 * Fine impurities or broken corn 1 screen output reduced to 50%. ** With cyclone and carriage 21
PLANTS AND ACCESSORIES PRA drum cleaner mounted in a plant. PPR cleaner for drying plant. Cleaning plant with aspiration, filter, screw for rejects and elevator on truck. PPR cleaner with load and unload conveyor. 22
01 02 03 01 - Cyclones 02 - Aspiration connection 03 - Support Hopper with by pass Unload hopper Reduction cone 04 - Shutter for intermediate unload 05 - Security cable 04 05 06 - Cutwalk and ladder 07 - Painting 08 - Inverter 09 - Electrical panel 10 - Belt for rejects 11 - Filter 06 07 08 09 10 11 23
dal 1956 DEALER