OPERATING MANUAL SPRAY GUN & PRESSURE POT CLEANERS UG4000 & UG6000 SERIES, UPP6500E UNI-RAM CORPORATION ONTARIO CANADA PATENTS

Similar documents
OPERATING MANUAL SPRAY GUN CLEANERS UG UG3000 SERIES UNI-RAM CORPORATION ONTARIO CANADA PATENTS

OPERATING MANUAL SOLVENT SPRAY GUN CLEANERS UG5000E, UG5000DVM AND UG5500E UNI-RAM CORPORATION ONTARIO CANADA PATENTS

OPERATING MANUAL UG2000D SERIES SPRAY GUN CLEANERS UG2000D, UG2000DM UNI-RAM CORPORATION ONTARIO CANADA UG2000DM UG2000D REVISION

CAUTION UM120W (RIGHT TANK) FOR WATER BORNE PAINTS ONLY UM120W (RIGHT TANK) SECTION IS NOT DESIGNED FOR USE WITH SOLVENT BASED PAINT

OPERATING MANUAL AUTOMATIC SPRAY GUN CLEANERS UG7500 SERIES UNI-RAM CORPORATION ONTARIO CANADA PATENTS

UPP7500E2 AUTOMATIC PRESSURE POT CLEANER

USER MANUAL SPRAY GUN CLEANER - WATER BASED PAINTS UA400W CAUTION FOR WATER BORNE PAINTS ONLY

OPERATING MANUAL MANUAL WATER BASE GUN CLEANERS UM120W UNI-RAM CORPORATION ONTARIO CANADA PATENTS

OPERATING MANUAL UG5000W SERIES SOLVENT AND WATERBORNE SPRAY GUN CLEANERS MODELS UG5000W UG5500W UG5000EW UG5500EW CAUTION RIGHT TANK (UM120W)

UM120W OPERATING MANUAL MANUAL WATERBORNE GUN CLEANER CAUTION FOR WATERBORNE PAINTS ONLY UNI-RAM CORPORATION ONTARIO CANADA

2001 Smith Eastern Corporation

Cascade Automatic Spray Gun Cleaners clean the interior and exterior of spray-guns and pots in under 60 seconds

Economy Models. Cleans 1 Spray Gun and Pot using Wash Timer 9 Swirl Action Jets Tank Size 12.5 x 12 x 13.5 (WDH )

USER MANUAL UR500VAC UR480VAC UR500VAC-E UR480VAC-E UR500VAC-A UR500VAC-J AUTOMATIC DUST VACUUMS MODELS UNI-RAM CORPORATION ONTARIO CANADA

USER MANUAL. COMBO605/606 and COMBO655/656 UNI-RAM CORPORATION ONTARIO CANADA COMBO605. Revision

COMBO605 UNI-RAM CORPORATION ONTARIO CANADA

USER MANUAL UR700QVAC and UR700QVAC-H

USER MANUAL BB30N & RI 20 UNI-RAM CORPORATION ONTARIO CANADA

OWNER S MANUAL. Models: Herkules Equipment Corporation 2760 Ridgeway Court Walled Lake, MI USA Fax

Models: GW/R-T GW/R-2-T GW/R-3-T

55-Gallon Dispenser Package

Page 1 of 18. Part# /5/2013

READ AND UNDERSTAND THESE INSTRUCTIONS BEFORE OPERATING THE MACHINE

55-Gallon Dispenser Package

Engine Cooling Pulsator

HOT WASHER MODEL NO: KING150

UG5000W & UG5000WS. BOM Table of UG5000W UNI-RAM CORPORATION REV. FEB-2017 ITEM NO. PartNo DESCRIPTION QTY CABINET 1

Model HD 3501 Part No High Pressure Washer Operator Manual

INSTRUCTION MANUAL. Spray Gun Cleaner. Patent Pending. Warranty Service Parts Safety Troubleshooting Guide Operation Accessory Information

Model K 3000 G Part No

USER MANUAL URS500 AND URS600 SERIES

Safety, Operation and Maintenance Manual with Parts List

Upholstery and Drapery Cleaner. Operator and Parts Manual. Model No.: gal Extractor. MNL32506 Rev. 00 (08-98)

USER MANUAL URS2000 SERIES & RI 80 UNI-RAM CORPORATION ONTARIO CANADA

SERVICE/INSTALLATION MANUAL ICE ONLY DISPENSERS MODELS-IOD150, IOD200 AND IOD250

Xaact Spot. Xaact Hot Spot

User Manual AIR HOG. Vacuum Booster REV. 3/20/ Stowe Dr. Poway, CA P: (858) F: (858)

C-Box 100, H-Box 200 & H-Box 500

PRO 2000i LOW LEVEL DEPOSITOR

K Specifications. Max. Water Volume

READ AND UNDERSTAND THESE INSTRUCTIONS BEFORE OPERATING THE MACHINE

High Pressure Washer Operator Manual. Specifications Model HD 2700 DH/DB

INSTALLATION GUIDE S50M Solvent Spray Gun Cleaner

Owner s Manual. Keep with machine for reference PKC24 INSTALLATION & OPERATION REV Perlick Corporation 8300 W Good Hope Rd Milwaukee, WI 53223

MODEL A18 SOLVENT RECOVERY SYSTEMS (EXPLOSION PROOF UNITS)

Fig. 2. Fig. 1. Fig. 3. Fig. 4. Fig. 5. Fig. 7 Fig. 6. Fig. 9. Fig. 8. Fig. 10 MAX H2O

INSTRUCTIONS PARTS LIST PRO-WASH GUN WASHER

Operating Instructions for the BBO-1 and BBO-2 Basket Blasters

K 2.97 M. Specifications Operating pressure, max PSI Water volume GPM Voltage V Amp draw AMPS

K Specifications. Max. Water Volume

Model K 5800 G Part No

MC MC MC MC MC833130

ICE ONLY DISPENSERS MODELS-IOD150, IOD200 AND IOD250 INSTALLATION/SERVICE MANUAL

500 Series Toilets. Model 111 Toilet. Table of contents. Specifications. Gravity-Discharge Toilet Operation manual

DIRECT DRAW BEER COOLERS Installation, Operation and Maintenance Instructions

PRO-WASH Gun Washer. Instructions Parts List J. With Husky 307 Pump. Model Model Model

MRS-6 Maxi-Guard II. Model: C , 12, 13, 14 OPERATION SERVICE PARTS CARE. Revised 2/02

Operator s Manual. Wet/Dry Vacuum with Detachable Blower 12 Gallon Model No. VBV1210 FOR YOUR SAFETY

Model K 4400 G Part No High Pressure Washer

Tornado Operation & Maintenance Manual

MODEL A5-2 SOLVENT & WATER RECOVERY SYSTEMS (EXPLOSION PROOF UNITS)

PNEUMATIC VACUUMS ATEX Certified For Hazardous Locations OPERATING MANUAL

INSTRUCTIONS FOR SAFE USE INSTRUCTIONS FOR SAFE USE

USER MANUAL URS500 AND URS600 SERIES

Bag-In-A-Box Oil System Instruction Manual Model #2257EX & 2257DX For Export Bag-In-Box Pumps Made After March 2003

Setup. Important. Texture Spraying (material supplied from unit)

Operator s Manual. 6 Gallon Model No. VQ607SFD FOR YOUR SAFETY. Read and understand this manual before use Keep this manual for future reference

14 Upright Vacuum with HEPA Filter & Dual Power

ACT Cartridge Dust Collector

SYSTEMS for CATALYTIC FILTERS

WARNING. Pro Pack Portable Spray Pack 3A1292C. Operation. Model 24F893 Maximum Working Pressure 12 psi (0.83 bar, MPa)

INSTRUCTION MANUAL E100M Waterborne Spray Gun Cleaner Featuring Clarifier Recycling System

OPERATOR'S MANUAL. IMPORTANT: READ OPERATOR'S MANUAL CAREFULLY Please fill out & return your warranty card! DP80405

Model K 520 M Part No

High-Pressure Washer BY02-VBP-WTR BY02-VBP-WTH. CAUTION : Do not use this device before reading the instructions.

FiberPRO 2.5 H. Heated Spot Extractor. Operator and Parts Manual E

INSTALLATION. and INSTRUCTION MANUAL. for QUALITY AIR BREATHING SYSTEMS. Model ABM - 715

Owner s Manual Refrigerated Compressed Air Dryers Model F-100

solvent and waterborne spray gun washers

Operating Instructions

POWER WASHER MODEL NO: JET 9000 OPERATION & MAINTENANCE INSTRUCTIONS. WARNING: Do not use the machine without reading this manual PART NO:

Air Cleaning Equipment, Inc. 303 N. Main St. Broadway, NC iers.com

GLC/GW-100 MANUAL INSTALLATION SERVICE PARTS REV.1.01


Operator s Manual. 2.5 Gallon Model No. VOM205P FOR YOUR SAFETY. Read and understand this manual before use. Keep this manual for future reference.

SAFETY PRECAUTIONS. 2) Before operating machine: - Make sure all safety devices are in place and operate properly.

Model K 330 M Part No

Sanitaire. Owner s Guide. 10 GALLON Box Extractor SC6088 Series IMPORTANT

8070 Mytee Lite. Instructions for. Please read before use. Register your product at support/register.

MACHINE SHOP ACCESSORIES CLEVER, TIME-SAVING PRODUCTS TO MAKE YOUR LIFE EASIER

K 3.97 M. Specifications or visit our website: In USA call: Part No

Model HD 3000 Part No High Pressure Washer Operator Manual

MERCURY HD-22 AUTOSCRUBBER Safe Operations

Owner s Guide Installation & Operation

Piccolo Cyclonic Vacuum Cleaner

INSTRUCTION MANUAL 4HP WET / DRY VACUUM VC V 60 Hz 7A. Gal

Cavitator Ultrasonic Cleaner Instruction Manual Model 20G

OPERATORS GUIDE Solvent Saver Recyclers. Technical Assistance call (800)

SAFETY AND OPERATING MANUAL

Instruction Manual. Pressure Washer. Get ready to deep clean! Wards.com Wards.com ITEM:

Transcription:

OPERATING MANUAL SPRAY GUN & PRESSURE POT CLEANERS UG4000 & UG6000 SERIES, UPP6500E PATENTS USA 4,788,836 CANADA USA 5,213,117 ENGLAND EUROPE 0300248 ITALY SWEDEN 0300248 GERMANY FRANCE 8110528.0 JAPAN UNI-RAM CORPORATION ONTARIO CANADA REV 2008-04

MANUAL - UG4000, UG6000, UPP6500 SERIES REVISION 2008-04 CONTENTS INTRODUCTION..............................................................3 CAUTIONS AND WARNINGS....................................................3 FEATURES BY MODEL........................................................3 STRUCTURE.................................................................4 SETUP INSPECTION...........................................................5 LOCATION.............................................................5 LEVELING, VENT AND AIR SUPPLY........................................5 SOLVENT SELECTION..................................................5 SOLVENT PAIL SETUP...................................................7 GROUND WIRE INSTALLATION...........................................8 OPERATION PRE - CLEAN..........................................................8 CLEANING SPRAY GUNS AND CUPS......................................8 USING THE MANUAL WASH and MANUAL RINSE FEATURES..................9 ADDITIONAL FEATURES - UG6000 SERIES.................................9 HOSE CLEANING......................................................10 AFTER CLEANING.....................................................10 DAILY MAINTENANCE FILTER PADS AND SCREEN.............................................10 REPLACING SOLVENT.................................................10 TROUBLESHOOTING CHART................................................11-12 TROUBLESHOOTING PROCEDURES............................................13 FLOW DIAGRAMS.........................................................14-15 REPLACEMENT PARTS.......................................................16 ACCESSORIES, CONSUMABLES and OPTIONAL PARTS............................17 WARRANTY EXTENDED WARRANTIES For North American Customers.....................17 FULL PRODUCT WARRANTY............................................18 2

MANUAL - SPRAY GUN & PRESSURE POT CLEANERS REVISION 2008-03 INTRODUCTION Uni-ram holds many patents on designs used in its innovative products. Every machine is rigorously tested for compliance with stringent Quality Assurance standards. Follow the directions in this manual under Setup, Operation and Maintenance in order to operate this machine safely and effectively. Not following these instruction can lead to malfunction or damage to the machine. Follow directions under the section below, Cautions and Warnings and on labels attached to the machine. Ensure that the manual is readily available for the operator at all times. If you have any questions about the operation of this machine, call your distributor or a Uni-Ram Service Engineer. CAUTIONS AND WARNINGS North America: Uni-ram Technical Service 1-800-417-9133 Other Continents: Contact Your Supplier Always disconnect this machine from power sources before performing maintenance Do not smoke or use near open flames, sparks or heat. Ground pails and cabinet using supplied grounding wires FEATURES BY MODEL MODEL 4000DVM 4000D 4000E 4500E 6000E 6000EH UPP6500E TANK SIZE (W X D H") 17.25 X 13.5 X 15 20 X 17 X 15 AUTOMATIC WASH AUTOMATIC AIR FLUSH AUTOMATIC SOLVENT RINSE AUTOMATIC FUME VENTING FUME VENT CONTROL HOSE CLEANING MANUAL RINSE WITH BRUSH BRUSH FLOW CONTROL CHOICE OF MAN WASH SOLVENT COMBO READY INCLUDES PAILS 1 2 2 2 2 2 INCLUDES AIR LINE FOR RECYCLER MANUAL WASH WITH SPIGOT TANK MATERIAL LID MATERIAL ITEMS CLEANED Stainless Steel Stainless Steel 2 GUNS POT & LID NO. OF JETS 14 18 RINSE PUMP Metering Pump (1ng Pump (100cc) SHIP WEIGHT LB/KG 77/35 90/41 80/36.4 115/48 115/48 115/48 SHIP SIZE (W x D x H") 28 x 17 x 42 30 X 20 X 45 3

MANUAL - UG4000, UG6000, UPP6500 SERIES REVISION 2008-04 STRUCTURE AIR LINE TO RECYCLER UG4000 GROUND WIRE (on back of unit) MANUAL WASH FOOT PEDAL (UG6000 SERIES) MANUAL RINSE FOOT PEDAL (UG4000DAM,UG4000DVT,UG4000DVM,UG4000E) BRUSH SOLVENT FLOW CONTROL VENT CONTROL VALVE BRUSH SOLVENT SELECTION VALVE UPP6500ETANK UG6000 4

MANUAL - SPRAY GUN & PRESSURE POT CLEANERS REVISION 2008-03 SETUP INSPECTION Inspect the shipping carton for signs of damage. It is your responsibility to report damage to the transport company. Uni-ram Corporation does not accept responsibility for shipping damage once the machine has left our warehouse. Keep the packaging materials until you are sure the machine has not been damaged during shipping. Remove the machine from the carton by opening the bottom flaps and sliding the carton up over the machine. Make sure the bag of accessories contains the following: Manual Trigger Clamp and Plug Kit, 2 pieces (Part No. 140-2340) Nozzle Adapters, 1 each of 2 kinds (Part No. 110-430 and 110-430SA) If any item is missing, contact your supplier. LOCATION Position in a well-ventilated area away from sparks, heat and open flames. LEVELING, VENT AND AIR SUPPLY Level the machine using the adjustable legs. For vented models only, attach a vent hose (not supplied) to the vent outlet on top of the machine. The duct system must not be under continuous vacuum. To stop or vary the rate of solvent venting from the tank upon opening, use the Vent Control Valve on the side of the unit. Remove the cover on the "Air Input" (right side of machine) and attach an air supply adapter (not supplied). The air supply pressure must be at least 85 PSI and the air must be free from contaminants such as water, dust, rust, tar, grease etc. To prevent damage to the Diaphragm Pump an internal Air Pressure Regulator has been installed to limit the air pressure to precisely 85 PSI. Do not install a second air pressure regulator or use a pressure set below 85 PSI. SOLVENT SELECTION The adhesion quality of automotive paint has dramatically improved in recent years. The choice of solvent is critical. Only use good quality solvent that is formulated for your paint and intended for use with automatic spray guns cleaners. 5

MANUAL - UG4000, UG6000, UPP6500 SERIES REVISION 2008-04 SOLVENT PAIL SETUP For Units Where One or Both Pails are Not Included Open the door to the base cabinet Move the Drain Valve handle to the "closed" (horizontal) position if it is not already there. See picture on right. Two 5-Gal (19 L) pails of solvent are required, one full Drain Valve and one containing 3 gal. Place the pails in front of the machine, full pail on the right and the other pail on the left. Inside the cabinet you will see two pipes strapped together, the Suction Pipe and the Rinse Pump. Cut the strap holding them together. Do not cut the other straps holding the black and blue tubes. Disconnect the Suction Pipe from the Drain Valve by pushing the gray button and bring both pipes outside of the cabinet. Insert the Rinse Pump into the full pail on the right and the Suction Pipe into the pail with 3 gal on the left. Models with a Manual Wash brush also have a tube to supply the brush. The tube must be inserted through the lid of the left (wash) pail. Models with a Manual Rinse feature have another tube which needs to be inserted through the lid of the right (rinse) pail. Move the pails into the cabinet and re-connect the Suction Pipe of the left pail to the Drain Valve. TRANSFER HOSE OUT (COMBO UNITS ONLY) TRANSFER HOSE IN (COMBO UNITS ONLY) GROUND WIRES (GREEN) MANUAL WASH SUCTION TUBE SUCTION PIPE RINSE PUMP MANUAL RINSE SUCTION TUBE PAIL NO.2 WASH SOLVENT (780-8110P) OVERFLOW PIPE RISER PAIL NO.1 CLEAN SOLVENT (780-8120P) NOT INCLUDED W. UG4000D SOLVENT PAIL SETUP - PLASTIC PAILS 6

MANUAL - SPRAY GUN & PRESSURE POT CLEANERS REVISION 2008-03 For Units Where Pails are Included (see below and next page) SOLVENT PAIL SETUP (continued) For Units Where Pails are Included (see picture on previous page) PLASTIC PAILS Disconnect the Suction Pipe (if not already disconnected) from the Drain Valve (make sure it is in the closed, horizontal, position) by pressing the button and pulling down. Bring out PAIL NO.2 and remove the Suction Pipe (and Manual Wash Suction Tube if there is one). Bring out PAIL NO. 1 and remove the Caps from both pails. Fill PAIL NO. 2 with 3 about Gal (11 L) of clean solvent. Fill PAIL NO. 1 with 5 about Gal (19 L) of clean solvent (about 1 below the overflow pipe). Re-install the Caps onto the pails (the one with the tube goes on PAIL NO. 2). Put PAIL NO. 1 and the Riser back into the cabinet. Re-insert the Suction Pipe (and Manual Wash Suction Tube if there is one) into PAIL NO. 2 Put PAIL NO. 2 back into the cabinet and re-insert the Overflow Pipe. Re-connect the Suction Pipe to the Drain Valve by pressing the button and pushing up. Turn the Drain Valve handle to the open position (vertical) and close the Door. METAL PAILS - OPTIONAL (see picture below) Place two pails in front of the unit with the labels facing you and remove caps from both pails. Pour 5 Gal (19 L) of solvent into Rinse Solvent Pail and 3 Gal (11 L) into Wash Solvent Pail. Turn Handle of Drain Valve to closed (horizontal) position and disconnect the Suction Pipe (if not already disconnected) by pressing the button and pulling down. Bring Rinse Pump and, if present, Manual Wash Suction Tube to outside of Base Cabinet. Insert the Suction Pipe into the Wash Pail and the Rinse Pump into the Rinse Pail. If present, insert Manual Wash Suction Tube into the hole of Rinse Solvent Pail. Place the Solvent Pails inside the base cabinet and re-connect the Suction Pipe to the Drain Valve by pressing the button and pushing up. Turn the handle to the open position (vertical). Connect Solvent Transfer Hose to the hose barb of Wash Solvent Pail and secure with Hose Clamp supplied. SOLVENT PAIL SETUP - METAL PAILS 7

MANUAL - UG4000, UG6000, UPP6500 SERIES REVISION 2008-04 Turn Handle of Drain Valve to open (vertical) position and close Cabinet Door. GROUND WIRE INSTALLATION Three ground wires are provided to discharge static electricity. To work properly, all three must be installed correctly. Connect the ground wire at the back of the cabinet to an external grounded object.on some models ground wires are already connected to the rinse pump and suction pipe. On other models connect the two wires inside the cabinet to the pails, one to each. OPERATION PRE - CLEAN Disconnect the spray gun from the air hose. Pour paint from the cup (when present) into a 5 gallon pail (not supplied). Rinse cup with solvent and pour into the same 5 gallon pail for later disposal or recycling. CLEANING SPRAY GUNS AND CUPS Loosen the air cap of the spray gun two full turns. Lock the trigger in the open position with the Trigger Lock Spring. Plug air inlet of spray gun with cap to prevent solvent from entering passage. Caps are supplied in the accessory kit. Place spray guns facing corner jets. Placement depends on type of spray gun. See pictures below. Place cups onto the low spray jets and cup holders. Note: Gravity Feed Spray Gun: Some customers prefer to clean the cup separate from the spray gun. Close the lid and turn the Auto Wash Timer knob clockwise to start cleaning. The cleaning cycle takes about 60 seconds Push and hold the "Air Rinse" button for about 3 second to air-rinse the guns. Push and hold the "Clean Rinse" button for about 5 seconds to rinse guns with clean solvent. This will send a pre-set amount of clean solvent (100 cc) through the jets. Wait 30 seconds for the Rinse Pump to fully recharge before repeating. The solvent flow per clean-rinse cycle is limited to 100 cc to minimize consumption. This quantity is usually sufficient to clean the inside passages of the spray guns. CLEANING PRESSURE POTS AND LIDS (UPP6500E only) To clean the pressure pot and lid separately, place them one at a time over the extended rotating spray assembly and follow the same procedures as above. 8

MANUAL - SPRAY GUN & PRESSURE POT CLEANERS REVISION 2008-03 USING THE MANUAL WASH and MANUAL RINSE FEATURES For models with the Manual Wash brush, open the lid and step on the foot pedal (left pedal on two-pedal models). A dedicated pump delivers wash solvent through the brush. For models with the Manual Rinse feature, open the lid and step on the foot pedal (right pedal on two-pedal models). Clean solvent is delivered through the brush. Solvent flow through the rinse brush is limited to minimize clean solvent consumption. ADDITIONAL FEATURES - UG6000 SERIES Larger Tank size. To choose between wash solvent and clean solvent, use the Brush Solvent Selector on the front of the unit. To vary the rate of solvent flow through the Brush, use the Brush Solvent Flow Control on the side of the unit. 9

MANUAL - UG4000, UG6000, UPP6500 SERIES REVISION 2008-04 HOSE CLEANING Models with this feature can be used to clean a paint feeder hose up to 100 feet (30 m) long. Connect the hose to the two fittings, one on the front and one on the right side. Rotate the "Mode Selector" handle to the horizontal position and turn the Timer knob clockwise to start the automatic cleaning cycle. To air-rinse the hose, push and hold the "Air Rinse button. To rinse the hose with clean solvent, push and hold the "Clean Rinse" button for about 5 seconds. This will use about 100 cc of clean solvent. Wait 30 seconds for the Rinse Pump to fully recharge before repeating. Disconnect the hose. AFTER CLEANING Remove the guns and cups from the tank and wipe them dry. Do not store spray guns in the tank. DAILY MAINTENANCE FILTER PADS AND SCREEN Inspect the filter pad located in the tank of the gun cleaner and clean it if there is a build up of paint debris. Clean by removing the filter pad and washing away paint particles with clean solvent. Replace the filter pad when damaged or when solvent cannot drain. Inspect the screen, located below the filter pad and clean when necessary. REPLACING SOLVENT For units with customer supplied pails Disconnect the Suction Pipe from the Drain Valve and remove the pipe from the pail. Move the pail out of the cabinet and recycle or dispose of the wash solvent. Remove the Rinse Pump from the other pail, move the pail out of the cabinet and locate on left side for use with the suction pipe. Place a new, full-pail of clean solvent on the right side in front of the cabinet. Insert the Rinse Pump into the full pail on the right and the Suction Pipe into the half-full pail on the left. Models with a Manual Wash brush also have a tube to supply the brush. The tube must be inserted through the lid of the left (wash) pail. Models with a Manual Rinse feature have another tube which needs to be inserted through the lid of the right (rinse) pail. Move the pails into the cabinet and re-connect the Suction Pipe of the left pail to the Drain Valve. For units where pails have an overflow pipe: Follow instruction under SET UP for solvent pails. 10

MANUAL - SPRAY GUN & PRESSURE POT CLEANERS REVISION 2008-03 TROUBLESHOOTING CHART SYMPTOM REASON CORRECTIVE ACTION WASH SOLVENT DOES NOT FLOW AND PUMP MAKES A NORMAL PUMPING SOUND Drain valve closed Solvent level too low Paint debris in pump or blockage in solvent line After Each Step Below, Turn Timer. If solvent does not flow, carry out next step. Open drain valve (put in verticle position), if not already open Check wash solvent level. Add solvent if less than 1/2 full. Follow Procedure 1, Blocked Fluid Passage in Diaphragm Pump. WASH SOLVENT DOES NOT FLOW AND PUMP MAKES A HISSING SOUND Water in air line causes pump to stall Follow Procedure 2, Blockage in Air Passage in Diaphragm Pump WASH SOLVENT DOES NOT FLOW AND PUMP Pump leaks DOES NOT MAKE A SOUND Blockage in air passage Replace pump Follow Procedure 3, Blocked Passage in Air Line PUMP DOES NOT STOP UNLESS TIMER IS TURNED BY HAND OR AIR IS SHUT OFF Defective timer Replace timer TIMER KNOB SPINS BACK WHEN TURNED Defective timer Replace timer INSIDE WALL OF TANK IS Solvent lacks cleaning COATED WITH PAINT EVEN strength THOUGH OPERATOR MAINTAINS TANK Replace solvent with solvent that is formulated for type of paint used and for use with automatic spray gun cleaning 11

MANUAL - UG4000, UG6000, UPP6500 SERIES REVISION 2008-04 TROUBLESHOOTING CHART SYMPTOM REASON CORRECTIVE ACTION GUNS NOT CLEAN, PUMP WORKING, SOLVENT FLOW NORMAL CLEANING PROBLEMS Trigger not locked in open position Spray gun is not properly installed on to nozzle Incompatible solvent After Each Step Below, Turn Timer. If guns are not clean, carry out next step. Use Trigger Lock Spring Re-install with proper adapter Replace incompatible solvent with solvent formulated for type of paint used and for Automatic Spray Gun Cleaners. Low pressure in air supply Plugged jets Increase air pressure to a minimum of 85 PSI Remove and clean by blowing air through the jets. If not successful, replace. GUNS NOT CLEAN, WASH SOLVENT IS MILKY WHITE Wash solvent is contaminated with water Replace or recycle wash solvent CLEAN RINSE DOES NOT WORK Not enough solvent in clean rinse pail (right side) See Section REPLACING SOLVENT Rinse Pump is leaking from a crack caused by corrosion due to acidic or chlorine-contaminated solvent Clean Rinse Air Valve is defective Replace rinse pump Follow Procedure 3, Blockage in Air Line for air rinse valve only. CLEAN RINSE IS DIRTY Faulty Combination Valve Replace Combination Valve. 12

MANUAL - SPRAY GUN & PRESSURE POT CLEANERS REVISION 2008-03 TROUBLESHOOTING PROCEDURES PROCEDURE 1 Blocked Fluid Passage In Diaphagm Pump If the pump sounds like it is working but liquid does not flow, clear the fluid passage as follows: Remove suction tube from the pail and blow air at 85 PSI into the INLET Sovent Hose (see diagram). Step on foot pedal. This procedure may have to be repeated several times. If this procedure does not help, blow some water into the suction hose using a spray gun, wait one minute and step on foot pedal. This procedure may have to be repeated several times. If this procedure does not work, the pump must be replaced. If you need to replace the pump call your local dealer. The warranty on the diaphragm pump is two years from date of purchase. This procedure will also clear a blockage in the fluid line for the wash gun. PROCEDURE 2 Blocked Air Passage In Diaphragm Pump If there is a steady hissing sound and the pump is not cycling, the spool valve has stalled due to a blocked air passage. Follow the procedure below to clear the blockage. Connect a blow gun to an 85 PSI source. Locate the blue hose that extends from the air exhaust port of the diaphragm pump. Use a blow gun to blow air into the open end of this hose. Turn timer. If the procedure is successful, the pump will start working. The procedure may have to be repeated several times. If this procedure does not work, replace the pump. Cause: Contaminants in the air supply (water, oil, solid particles etc) Preventative Action: If necessary, install an Airline (Moisture) Filter. PROCEDURE 3 Blocked Passage in Air Line The components in the air line are the diaphragm pump, air valve, foot pedal, 3-way ball valve and regulator. See the Flow Diagram and the section: Replacement Parts. To troubleshoot a component: 1) Disconnect the air line to the component using the quick disconnect. 2) Step on foot pedal and check for presence of positive air pressure in the air line. If there is ample positive air pressure, replace the component. If air pressure is absent, there is a faulty component upstream. Reconnect the air line and check the operation of the next component upstream by following steps 1 and 2 above. 13

MANUAL - UG4000, UG6000, UPP6500 SERIES REVISION 2008-04 FLOW DIAGRAMS Use the diagrams to trace the flow of compressed air and solvent. UG4000DV UG4000DVM / DAM / DA / D / E (VENTED MODELS ONLY) 14

MANUAL - SPRAY GUN & PRESSURE POT CLEANERS REVISION 2008-03 UG4500DV / UG6000EH / UPP6500E UG6000E 15

MANUAL - UG4000, UG6000, UPP6500 SERIES REVISION 2008-04 REPLACEMENT PARTS 120-627S, LID CLOSING SPRING 120-318, HANDLE 140-320V, LID ASSY 114-800V, LID SWITCH AIR VALVE 120-337S, LID OPEN STOP ARM 140-300F, TANK ASSY 100-350, SPRAY JET ADAPTER NOZZLE ASSY 110-430 110-356, TAPER NOZZLE 100-413F, PAINT CAP HOLDER 140-450, DELIVERY TUBE CONNECTOR ASSY 160-460A, CENTER DELIVERY TUBE 110-351, DELIVERY TUBE PLATE HOLDER FP6500-10, FILTER PADS, UG4000 FP6000-10, FILTER PADS, UG6000 140-332N, FLAME RETARDANT SCREEN 10-171, TANK DRAIN VALVE 140-421F, QUICK COUPLING SH38R36BK, SOLVENT HOSE 110-261, HOSE CLAMP #5 140-271, SUCTION TUBE (ON MANUAL WASH UNITS) 120-318, HANDLE 100-810A, LID SWITCH PLATE FLOW-THROUGH BRUSH ASSY 144-390 140-270, MANUAL SYPHON ASSY 36-110J, AIR JET AND SUPPORT AUTO WASH TIMER 115-200/K, TIMER KIT 115-260F, KNOB CLEAN RINSE 115-400BF, AIR/ RINSE VALVE ASSY 140-731F, KNOB, AIR/RINSE AIR RINSE 115-400BF, AIR/ RINSE VALVE ASSY 140-731F, KNOB, AIR/RINSE HOSE CLEANING 160-172, HANDLE 140-731F, VALVE ASSY, 3 WAY UDP4TA, DIAPHRAGM PUMP 140-400F, COMBINATION VALVE GROUND WIRE FOR CABINET (AT BACK),100-835 AIR INLET WITH PRESSURE REGULATOR, 120-020PR 600-8901, GROUND WIRE, FOR PAIL (INSIDE) URP100S-F, RINSE PUMP 140-271, SUCTION TUBE (ON MANUAL RINSE UNITS) 110-530L, ADJUSTABLE FOOT, LONG 100-750, PEDAL ASSY, FOOT SWITCH 115-400BF, AIR VALVE ASSY 140-500F, SUCTION PIPE, STAINLESS STEEL NOTE: Parts unique to the UPP6500E are not shown; call for part numbers. 16

MANUAL - SPRAY GUN & PRESSURE POT CLEANERS REVISION 2008-03 ACCESSORIES, CONSUMABLES and OPTIONAL PARTS Part No. Description 110-430 Nozzle Adapter, All models, Push On 110-430MJ Nozzle Adapter, SATA, Mini Jet, Threaded 110-430MJP Nozzle Adapter, SATA, Mini Jet, Push On 110-430L1 Nozzle Adapter, Threaded, SATA - 0.6 & 1.0 litre cups 110-430L1P Nozzle Adapter, Push-On, SATA - 0.6 & 1.0 litre cups 100-413F Paint Cap Holder 115-200/K Mechanical Timer Assembly, 5 minutes 140-2340 Trigger Clamp & Plug Kit 140-340S Rotating Spray Jet Assembly 144-390 Flow-Through Brush Assembly 144-397 Hose for Flow-Through Brush 100-835 Ground Wire for Gun Cleaner, 18G, Green, 4 FT 600-8901 Ground Wire for Pail FP6000-10 Filter Pad, UG6000, Pkg of 10 FP6500-10 Filter Pad, UG4000, Pkg of 10 KIT-MW4000 Manual Wash Kit, Upgrade DV to DVM 780-8000 2-Pail Set, Plastic, Kit, including Hoses & Fittings (for connecting to Solvent Recyclers) Pail Set, Part No. 780-8000 (hoses come with P2 Recycler (URS500P2, URS600P2, URS900P2) EXTENDED WARRANTIES For North American Customers An extended warranty may be purchased within 3 months from the date of purchase. There are two types of warranty: 1) parts 2) parts and labor The warranty period is 2, 3 or 4 years. If you would like to purchase an extended warranty call Uni-ram at: Canada 1-800-417-9133 USA 1-800-735-4331 17

MANUAL - UG4000, UG6000, UPP6500 SERIES REVISION 2008-04 Full Product Warranty These Uni-ram products have been engineered and manufactured to high performance standards. Each unit has been subjected to detailed factory testing before shipment. This product comes with a one-year full warranty from the date of purchase. Uni-ram Corporation reserves the right to repair or replace the unit, free of charge, to the original purchaser if a part is found to be defective in material or workmanship as determined by factory service personnel. The items listed below under "Conditions of Warranty" as consumables are not covered. Uni-ram reserves the right to direct the customer to ship the unit collect to the Uni-ram factory or to an approved Service Center for repair using the Uni-ram Return Goods Procedure or to repair the unit on-site. To prevent damage in transport, the purchaser must ship the unit in the original packaging or use alternate adequate packaging. All units must be shipped clean and free of solvent. Diaphragm Pump: We are pleased to advise that the warranty on the diaphragm pump, the heart of the spray gun cleaner, comes with a 2 year replacement warranty. If, in the unlikely event your diaphragm pump fails during the first two years of service, call Uni-ram Service at 1-800-417-9133. We will send you a new pump free of charge and arrange for the return of your original pump. Conditions of Warranty: As Uni-ram Corporation has no control over the working conditions or circumstances under which the purchaser stores, handles or uses the product, Uni-ram makes no warranty or claim, either expressed or implied with respect to this product's fitness for any purpose or the result to be obtained from its use. This condition applies to the sale of all products and no representative or distributor of Uni-ram Corporation has the authority to waive or change these conditions. This warranty applies only to the original purchaser and does not apply if the unit has been misused, overloaded, neglected, altered or used for any purpose other than those specified in the operating and installation instructions. Deterioration due to normal wear is not covered by this warranty. Damage due to accident, transportation, fire, floods or acts of God is also not covered. Units whose serial numbers have been altered or removed are not covered. The warranty is invalid if unauthorized chemicals as noted in the manual or solvents with acid content are used in this unit. Unauthorized attempts at self-repair or alterations by the owner also invalidate this warranty. Interior or exterior finishes are not covered by this warranty. Consumable Items are not covered by this warranty (eg: gaskets, screens, bags, filters, nozzles and air jets). This warranty replaces all other warranties expressed or implied by statute or otherwise. To make a claim, call Uni-ram Service at 1-800-417-9133 and quote the serial number of the unit. 18