WESTINGHOUSE REFRIGERATOR SIDE BY SIDE FROST FREE V SERIES

ELECTROLUX HOME PRODUCTS PTY LTD ABN 51 004 762 341 PRINT POST APPROVED PP565001/00099 Issue: 1 Technical Publication Nº RE 107 Book C27 Date: 3/04 WEB SITE ADDRESS: www.partnship.com.au WESTINGHOUSE REFRIGERATOR SIDE BY SIDE FROST FREE V SERIES MODELS: RS643V ICE & WATER (STAINLESS STEEL) RS645V ICE & WATER (WHITE) Copyright 2004 ELECTROLUX HOME PRODUCTS PTY LTD Technical Services

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SPECIFICATIONS DESCRIPTION RS643V RS645V DIMENSIONS Height (mm) 1705 Width (mm) 981 Depth (mm) 729 Depth (mm) (With Door Open 90º) 1204 Total Gross Volume (litres) 640 COMPRESSOR Part Nº 1443829 Tecumseh Type TPG 1410 Start Winding (ohms) 17.11 Run Winding (ohms) 10.21 Full Load (Amps) 0.74 Locked Rotor (Amps) 11.4 Oil Charge (cc) 181 CONTROL OPHIR User Interface (F/C Door) Part Nº 1442078 Control, Power Board & Housing Assy. (Machine Compartment) Part Nº 1442351 CONTROL ICE & WATER Facia Assy. (White) Part Nº 1443908 Facia Assy. (Painted) Part Nº 1445526 SENSORS Ambient Part Nº 1438581 (Fitted On Condenser) Cut In 21ºC Cut Out 31ºC FC Part Nº 1445384 FZR Part of the cabinet harness. D.T.T. Part Nº 1442102 Inchang Cut-in (ºC) 0.0+/-2.5 Cut-out (ºC) 11+/-2.5 THERMAL FUSE. Part Nº 1442642 Ruptures Inchang 72º C HEATERS Defrost Part Nº 1445347 Ohms 115 Watts 500 Freezer Door (Foamed In) Ohms 5760 Watts 10 Crisper Heater (Foamed In) Ohms 8228 Watts 7 INTERIOR LIGHT Part Nº 1438784 Type CAPACITOR RUN Part Nº 1445189 40w BC Pearl REFRIGERANT Type R134A Charge (grams) 227 5uf Page 3 RE107

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WESTINGHOUSE Virtuoso ELECTRONICS With the introduction of V -series, top of the range cabinets will be fitted with a Westinghouse Virtuoso Electronic control. This consists of a Control and Power Board, User Interface and Two Sensors. Functionally this replaces the thermostat and defrost timer and provides some extra features. COMPONENTS DESCRIPTION OF CONTROL AND OPERATION The electronic control consists of the following parts- Control and Power board located in the machine compartment. User Interface recessed into the top centre of the food compartment door. Two sensors, one in the fresh food compartment (replaceable) and one in the freezer compartment (wired into the cabinet harness) The Control and Power Board houses the transformer, 3 relays (compressor, fan and defrost heater) and input circuitry to monitor when the door/defrost heater is open/on and for how long. A processor controls the timing on some of the functions such as the door alarm and also communication between the Control and Power Board and User Interface. The User Interface consists of a LCD Display with blue backlighting and seven push buttons. A processor controls the LCD segments and also communication between the User Interface and Control and Power Board. The sensors are negative temperature coefficient silicon devices encapsulated in a PVC tube sealed with epoxy resin. Typical resistance at 25 C is 5000 ohms, at 0 C is 16325 ohms and at -25 C is 65200 ohms. OPERATIONAL SUMMARY The system operates under software control from direct current inputs from sensors located in the freezer and fresh food compartments. The fresh food compartment is supplied with cold air from the freezer compartment by a fan located in the freezer compartment. The flow of air to the fresh food compartment is controlled by a motorised baffle that is either fully open or fully closed. This baffle takes 12 seconds to open or close.the baffle is located in the rear control housing at the air outlet of the freezer. When the freezer compartment is too warm, the compressor is turned on (by the freezer sensor signal) together with the fan. The fan draws refrigerated air (dry, sub-zero air) from a finned evaporator coil. When the fresh food compartment is too warm, the baffle in the rear control housing is opened. Depending on which cycle the refrigerator is in (On or Off) depends on which of the following will occur :- If the freezer fan and compressor are on, the cold air will flow from the freezer into the food compartment. If the freezer fan and compressor are off, the temperature of the food compartment must rise another 2ºC before the freezer fan motor is activated. The compressor will not switch on until the freezer sensor reaches its set point. Page 6 RE107

For each half hour of a 24 hour period, the amount of time the door is open for the half hour is recorded. This is compared with three previous values and the three maximums out of the four values are kept. This procedure is repeated for the 24 hour period until the three daily maximums have been recorded (Basically trying to match breakfast, lunch and tea). The next day each half hour maxima is preceded by an extra cooling period that tries to reduce the freezer compartment air temperature to 3 C below the set point. A 30 minute time limit applies. This provides extra capacity for the expected door opening period. The same three maximums are also used to try and prevent defrosts from occurring during those times of maximum door opening, provided a minimum run time is met. After each defrost the compressor run time for the next period is set to one of seven values between 6 and 16.5 hours based on the heater on time of that defrost. If during the next period there are door openings the run time is reduced in six stages to compensate for the extra moisture load. ADDITIONAL INFORMATION When the cabinet is first switched on (or after a power failure) all counters are reset to zero on the Control and Power Board and then initial conditions are set. (The User Interface holds its memory for 90 seconds so that if the power interuption is less than 90 seconds the User Interface memory will be re communicated back to the Control and Power Board. This memory only covers functions such as Quick Freeze, Temperatures, Clock Time, Holiday Mode & Drinks Chill. The main functions memory on the Control and Power Board will be lost.) The compressor should then run continuously until the set air temperature of the freezer compartment sensor is reached and the baffle will remain open until the set air temperature of the fresh food compartment sensor is reached. The compartments will then cycle about the set air temperatures. When 1 hour 40 minutes has elapsed a defrost will occur (required because the electronics retains no memory during a power failure, this stops the possibility of extended run time between defrosts causing excessive ice build-up), the compressor run time to the next defrost is now set and the cabinet is now in its normal operational state. Defrost Timing: The 6 to 22 hours of compressor run time is followed by the lesser of a 35 minute defrost period, or heater on time plus 4 minute drip time. The heater on time is determined by the defrost termination thermostat (DTT). The defrost heater on time is sensed through a separate wire connected between the defrost heater and the DTT. System Equalisation: The compressor off cycle will never be less than 6 minutes duration even if the freezer sensor is warmed up manually or the wiring short circuited. This allows the system pressures to equalise so the compressor starts under no load. Failure Mode: The compressor and fan motor relays are wired in their normally closed positions, this means that if 240V AC is supplied to the Control and Power board but the User Interface is not functioning then the compressor and fan will run continuously. This allows the customer time to call for service. The 24 hour period for the 3 daily door opening maximums starts from when the cabinet is first switched on. The door openings are sensed through the fresh food compartment door only via the light switch. If the light bulb fails door openings are still sensed. If the light switch fails on the electronics will default to 6 hours of run time between defrosts. If the light switch fails off the time between defrosts will be set by heater on time only and may cause defrost problems if there are large numbers of door openings. Page 7 RE107

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IF THE DTT IS OPEN CIRCUIT The DTT can be open circuit for two reasons:- It is faulty. It is warm (The refrigerator has been switched off or just completed a defrost) To overcome this, the DTT can be shorted out by carrying out the following. Switch off the power, remove the service cord. Place an insulated wire loop in the LH socket of the Control and Power Box (See diagram). Replace the service cord and switch on the power, run the diagnostics. Do not forget to remove the wire loop when you have completed the diagnostics. Page 18 RE107

IF SEn IS DISPLAYED This will usually appear if the run test loopback connector has been left in place during factory testing. This connector can be found connected to the Control and Power Board in the machine compartment, see diagram below. Loopback cable and connector with two white and one orange wire twisted. Approximately 30cm long. With the connector in place, on switch on at the customers house the refrigerator will run through a preset sequence over a period of 90 minutes. Most of the time, the display will read SEn with the actual food and freezer temperatures displayed also. At the end of the 90 minutes, the refrigerator will revert to normal operation. So, if there is a service call where the customer says the display says SEn, and the buttons do not change the display. Advise the customer that they can either: Switch off the refrigerator and remove the loopback cable (See diagram above) by pulling on the white and orange twisted wires, (There is no clip on the connector). Switch the refrigerator on. Or Tell them that the refrigerator will go to normal operation after 90 minutes. It should be noted that with the connector fitted, every time the refrigerators power is switched off and on, the above sequence will be repeated. This also means the refrigerator will not go into Diagnostics with the connector fitted. Page 19 RE107

TOP HINGE WIRING The top hinge wiring is as follows: Red Black Orange Grey +5v dc 0v dc Display Signal Spare Page 20 RE107

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TO REMOVE/REPLACE USER INTERFACE/FACIA USER INTERFACE Remove the bevelled edge off an ice scraper to produce a tool for removing the Facia User Interface. Before performing the following, ensure that power is removed from the cabinet by switching off the mains supply and disconnecting the service cord from the power outlet. Move the cabinet to a position, which will allow easy access to the machine compartment and food compartment door. Discharge any static electricity that you may be carrying by touching any exposed metal part of the cabinet. (Note that even though the service plug is removed it is important to touch the cabinet before continuing). The facia on the food compartment door display, (the facia carries the Westinghouse logo and the word virtuoso) needs to be removed. This can be done, by using a firm but nonabrasive object, so not to damage the door surface (a plastic ice-scraper works well). Push vertically up on the under-side of the facia. With pressure applied, the Facia will bow disengaging its bottom clips from the Electronic Board. Page 22 RE107

Hinge the Facia upwards to remove. Once the facia is removed, you should see the two screws which hold the User Interface in place. Remove and retain these two screws Page 23 RE107

Pull the User Interface out from the bottom, then down from the top to remove from the cover locating clips. Disconnect the cable from the User Interface. From the front view, the cable should enter the foam pocket from the right hand side. Connect the cable to the new board and fit the board back into the pocket in the freezer door. Replace the screws that were removed previously. Replace the facia by fitting the tabs at the top of the facia first, then push below and above the display buttons. Note that once the facia is fitted it may be necessary to ensure that the buttons are not being depressed by the facia. To do this, run your finger along each button to ensure that they sit just above the surface of the facia. Page 24 RE107

REMOVE/ REPLACE CONTROL AND POWER BOARD Before performing the following, ensure that the power is removed from the cabinet by switching off the mains supply and disconnecting the service cord from the power outlet. Move the cabinet to a position, which will allow easy access to the machine compartment. Discharge any static electricity that you may be carrying by touching any exposed metal part of the cabinet. (Note that even though the service plug is removed it is important to touch the cabinet before continuing). From the rear of the cabinet, the control electronics is located at the bottom, in the machine compartment on the right hand side. Remove and retain the two screws which secure the electronics box to the cabinet. There is a metal tab in the side of the box which fits into the side of the wall and there may be an adhesive strip along the side of the box. If the adhesive strip is present, it will take some effort to remove the box. Once the box is removed, disconnect the five connectors from the box. Four of the connectors pull off once their latch is depressed. (The main power connector has an under-latch, as does the flying lead from this connector to a two-pin connector directly to the box. The two long connectors have over-latches) The remaining three pin connector which attaches to a hole in the box itself can be removed by pinching the clips on the outside of the box at each side of the connector and pushing it INTO the box. Note that a significant inclusion to the new control box is an earth wire, connected to the box itself. Be sure that this earth lead is not tangled or hidden during installation. Once all the cables are disconnected, take the new control and power box and connect each of the cables. Install the 3 pin connector into the metal box first, followed by the other long connectors. Then connect the square power connector and finally the two pin connector on the flying lead. You MAY remove the cover on the adhesive strip that runs along the side of the new box, though the adhesive strip is no longer necessary since a hook has been included in the metal tab. While positioning the new controller, be sure that the three coloured cables are routed out of the top of the box, and the two grey cables are routed out the bottom of the box. Slide the metal tab into the slot on the wall of the compartment and position the two holes in the box over the existing screw holes in the back of the compartment. Reuse the two screws to secure the metal box. The final step in the installation is to fasten the earth lead to the baseplate. You will notice that there are already earth leads connected to the baseplate at a raised tab. DO NOT REMOVE ANY OF THESE CONNECTIONS. There is an additional hole in the baseplate to the left of the raised earth tab on the flat part of the baseplate. Using an appropriate screw and star washer, connect the lug on the end of the earth lead to the baseplate at this additional hole. Installation is now complete and the system can be tested. Reconnect the cabinet service cord to the power-point and switch it on. Page 25 RE107

TO REMOVE HANDLE & ASSOCIATED PARTS Page 26 RE107

TO REMOVE/REPLACE DOOR GASKETS To remove the door gasket, start in one of the corners and pull perpendicular to the inner door panel. Once it is released from the corner it can then be peeled off the remainder of the door. To fit a gasket, start by pressing it into the corners first. With the gasket fitted into the corners, move around the door pressing the gasket into the inner panel groove using your thumbs. Page 27 RE107

TO REMOVE LIGHT LENS & LAMP Page 28 RE107

TO ACCESS THE EVAPORATOR, FAN MOTOR, DRAIN TROUGH, DEFROST HEATER, THERMAL FUSE, & DTT Page 29 RE107

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REMOVAL OF FREEZER CONTROL HOUSING & UPPER AIR DUCT COVER Page 31 RE107

TO ACCESS THE MOTORISED BAFFLE & LAMP SOCKET Page 32 RE107

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TO ACCESS THE FOOD COMPARTMENT SENSOR Page 35 RE107

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MODELS: ALL MODELS EX. VIEW DRAWING R456 SCHEMATIC DIAGRAM OF WATER FLOW Page 38 RE107

MODELS: RS643V, RS645V AIR FLOW R198 Page 39 RE107

MODELS: RS643V, RS645V AIR FLOW R238 Page 40 RE107

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MODELS: RS643V, RS645V CONTROL & POWER BOARD DIAGRAM R511 IMPORTANT SAFETY NOTICE This diagram has been prepared for use by electrically qualified service technicians. The manufacturer cannot be held responsible for the interpretation of its service publications nor for any injury or damage that may occur in connection with their use. Page 43 RE107

MODELS: RS643V, RS645V WIRING DIAGRAM R476A IMPORTANT SAFETY NOTICE This diagram has been prepared for use by electrically qualified service technicians. The manufacturer cannot be held responsible for the interpretation of its service publications nor for any injury or damage that may occur in connection with their use. Page 44 RE107

MODELS: RS643V, RS645V WIRING DIAGRAM R476B IMPORTANT SAFETY NOTICE This diagram has been prepared for use by electrically qualified service technicians. The manufacturer cannot be held responsible for the interpretation of its service publications nor for any injury or damage that may occur in connection with their use. Page 45 RE107

MODELS: RS645V (WHITE, I & W) EX. VIEW DRAWING 4625 RS643V (STAINLESS STEEL, I & W) HOUSING CONTROL ELECTRONIC Page 46 RE107

ITEM PART N DESCRIPTION EX. VIEW 4625 QTY 1 1438113 Insulation, Back F/C Control Housing 1 2 1443632 Baffle Air, Motorised 1 3 1438112 Insulation, Front F/C Control Housing 1 4 1435811 Tape, 9mm x 9mm Polyurethane 1 5 1425675 Aluminium Tape, 25mm 1 6 1435811 Tape, 9mm x 9mm Polyurethane 1 7 1438111 Housing, Control (Electronic) 1 8 1406375 Screw, Control Housing 2 9 1438784 Lamp, 40w 240v BC Pearl 1 10 1436152 Skirt, Lamp 1 11 1406612 Sticker, Wattage 40w 1 12 57010537 Aluminium Tape, 75mm 1 13 1438171 Lens, Light, FC 1 14 1445081 Sticker, Display, Housing Control FC 1 15 1436151 Socket, Lamp 1 16 1445519 Harness, Food Light 1 17 1438991 Gasket, Control Housing 2 Page 47 RE107

MODELS: RS645V (WHITE, I & W) EX. VIEW DRAWING 4604 DOOR ASSY. FREEZER Page 48 RE107

ITEM PART N DESCRIPTION EX. VIEW 4604 QTY 1 1444654 Panel, Door Outer Freezer, FIP 1 2 1444237K Gasket, Door Freezer 1 3 1438782 Icemaker Instruction Sheet 1 4 1445066 Bin, Freezer 3 5 1443893 Pedestal, Handle, White 3 6 1406375 Screw, Pedestal 3 7 1443894 End Cap, Handle, White 2 8 1444952 Handle Assembly, White (Includes items 12 & 13) 1 9 1413287 Screw, Door Stop 2 10 1436453 Door Stop, Oversize 1 11 1436544 Thimble, Cam Open 1 12 1443895 Insert, Handle Pedestal 3 13 723048 Screw, Insert 3 14 1443908 Dispenser Facia Assy. White 1 15 1445093 Facade Graphics White 1 16 1428376 Thimble, Open 1 Page 49 RE107

MODELS: RS643V (STAINLESS STEEL, I & W) EX. VIEW DRAWING 4604A DOOR ASSY. FREEZER Page 50 RE107

ITEM PART N DESCRIPTION EX. VIEW 4604A QTY 1 1444653 Panel, Door Outer Freezer, FIP 1 2 1444597K Gasket, Door Freezer 1 3 1438782 Icemaker Instruction Sheet 1 4 1445066 Bin, Door Shelf 3 5 1445145 Pedestal, Handle, Stainless Steel 3 6 1406375 Screw, Pedestal 3 7 1444092 End Cap, Handle, Stainless Steel 2 8 1444953 Handle Assembly, Stainless (Includes items 12 & 13) 1 9 1413287 Screw, Door Stop 2 10 1436453 Door Stop, Oversize 1 11 1436544 Thimble, Cam Open 1 12 1443895 Insert, Handle Pedestal 3 13 723048 Screw, Insert 3 14 1445526 Dispenser Facia Assy. Painted 1 15 1445092 Facade Graphics Stainless Steel 1 16 1436684 Thimble, Filler Open Grey 1 N.I. 1436574 Cleaner, Stainless Steel (White Oil) x Page 51 RE107

MODELS: RS645V (WHITE, I & W) EX. VIEW DRAWING 4599 DOOR ASSY. FOOD COMPARTMENT Page 52 RE107

ITEM PART N DESCRIPTION EX. VIEW 4599 QTY 1 1436680 Thimble, Open (Grey) 1 2 1444650 Panel, Outer Door FC FIP 1 3 1442078 Display, PCB/Facia Assy. White 1 4 1438694 Screw, Nº 4 x ¾ Self Tapping 2 5 1442160 Secondary Facia, Westinghouse 1 6 1443894 End Cap, Handle, White 2 7 1444952 Handle Assembly, White (Includes items 8 & 9) 1 8 723048 Screw, Insert 3 9 1443895 Insert, Handle Pedestal 3 10 1427656 Thimble, Cam, Closed 1 11 1413287 Screw, Door Stop 2 12 1427662 Door Stop 1 13 1406375 Screw, Pedestal 3 14 1443893 Pedestal, Handle, White 3 15 1444236K Gasket, Door F C 1 16 1439174 Bottle, Fingers 2 17 1445061 Bin, Door Shelf, Cool Shadow 5 18 1437175 Extension Lens, Bin 4 19 1444431 Trim, Dairy Door, Satin Chrome 1 20 1445064 Door, Dairy Assy. 1 Page 53 RE107

MODELS: RS643V (STAINLESS STEEL, I & W) EX. VIEW DRAWING 4599A DOOR ASSY. FOOD COMPARTMENT ASSEMBLY Page 54 RE107

ITEM PART N DESCRIPTION EX. VIEW 4599A QTY 1 1436684 Thimble, Open (Grey) 1 2 1444649 Panel, Outer Door FC, FIP 1 3 1443763 Display, PCB/Facia Assy. Stainless Steel 1 4 1438694 Screw, Nº 4 x ¾ Self Tapping 2 5 1442160 Secondary Facia, Westinghouse 1 6 1444092 End Cap, Handle, Stainless Steel 2 7 1444953 Handle Assembly, Stainless (Includes items 8 & 9) 1 8 723048 Screw, Insert 3 9 1443895 Insert, Handle Pedestal 3 10 1427656 Thimble, Cam, Closed 1 11 1413287 Screw, Door Stop 2 12 1427662 Door Stop 1 13 1406375 Screw, Pedestal 3 14 1445145 Pedestal, Handle, Stainless Steel 3 15 1444596K Gasket, Door F C 1 16 1439174 Bottle, Fingers 2 17 1445061 Bin, Door Shelf, Cool Shadow 5 18 1437175 Extension Lens, Bin 4 19 1444431 Trim, Dairy Door, Satin Chrome 1 20 1445064 Door, Dairy Assy 1 N.I. 1436574 Cleaner, Stainless Steel (White Oil) x Page 55 RE107

MODELS: RS645V (WHITE, I & W) EX. VIEW DRAWING 4629 DISPENSER ASSY. Page 56 RE107

ITEM PART N DESCRIPTION EX. VIEW 4629 QTY 1 1443906 Control Module Assy., White 1 2 1445506 Lamp, E12, 5w 1 3 1445545 Clip, Facia 2 4 186418 Screw, Module/Facia 6 5 1445713 Lens, Light 1 6 1401645 Washer, Snap Cap 1 7 Q202268 Screw Nº 8 ½ T/F TA PAN/H S/S 1 8 1445566 Barrier, Facia Switch 1 9 N.P.N. Part of item Nº 11 10 N.P.N. Part of item Nº 11 11 1443908 Facia Assy., Dispenser, White 1 12 1445093 Facade Graphics, White 1 13 1443911 Sump, White 1 Page 57 RE107

MODELS: RS643V (STAINLESS STEEL, I & W) EX. VIEW DRAWING 4629A DISPENSER ASSY. Page 58 RE107

ITEM PART N DESCRIPTION EX. VIEW 4629A QTY 1 1443907 Control Module Assy., Black 1 2 1445506 Lamp, E12, 5w 1 3 1445545 Clip, Facia 2 4 186418 Screw, Module/Facia 6 5 1445713 Lens, Light 1 6 1401645 Washer, Snap Cap 1 7 Q202268 Screw Nº 8 ½ T/F TA PAN/H S/S 1 8 1445566 Barrier, Facia Switch 1 9 N.P.N. Part of item Nº 11 10 N.P.N. Part of item Nº 11 11 1445526 Facia Assy., Dispenser, Painted 1 12 1445092 Facade Graphics, Stainless 1 13 1445525 Sump, Painted 1 Page 59 RE107

MODELS: RS645V (WHITE, I & W) EX. VIEW DRAWING 4698 RS643V (STAINLESS STEEL, I & W) ICE MAKER PARTS Page 60 RE107

ITEM PART N DESCRIPTION EX. VIEW 4698 QTY 1 1443885 Motor Rail Assy. 1 2 1446337 Shield, Auger Motor 1 3 1443886 Motor Rail Bracket 1 4 1406375 Screw 8 5 723048 Screw, Motor Rail Assy. to Bracket 2 6 1443920 Shelf, Pizza 1 7 1443903 Ice Bucket Assy. 1 8 1443884 Ice Bucket Front Extension 1 9 1443914 Ice Maker Assy. 1 Page 61 RE107

MODELS: RS645V (WHITE, I & W) EX. VIEW DRAWING 4608 RS643V (STAINLESS STEEL, I & W) ICE & WATER PARTS Page 62 RE107

ITEM PART N DESCRIPTION EX. VIEW 4608 QTY 1 241523501 Tube, I/M Water Extension 1 2 1445547 Gasket, Tube Entry 1 3 1436716 Water Connection Kit Contains items 8, 1 9, 10, 11 & 12 4 SS081 ¼ Copper Tube (30m Roll) x 5 1436240 Water Supply Adaptor Assy. 1 6 1438621 Nut, Brass ¼ 2 7 1437518 Ferrule ¼ Tube 2 8 1403438 Clamp, Service Cord 2 9 1444179 Cover, Water Tubes 1 10 Q202263 Screw Nº8 x ½ T/F TH PAN HD 10 11 PM0308S Elbow 5/16 Quick Fit 2 12 1445070 Housing & Water Filter Assy. 1 13 1438545 Filter, Water 1 14 1442032 Spanner, Water Filter 1 15 1438356 P Clips 3 16 1445106 Harness, Water Valves 1 17 1417081 Cable Tie 2 18 1409199 Screw 1 19 1445385 Shield, Water Valve 1 20 1444542 Water Tube Brown 5/16 by (73 ) 1 21 1406375 Screw, Tank 1 22 0240-6855 Cable Tie, Clamp Type, Natural 2 23 1444544 Tank, Tube Type 1 1 24 1436589 Clamp 6 25 1444545 Tube, Water Green ¼ (91 ) 1 26 1444093 Bracket, Solenoid Valve 1 27 723048 Screw 4 28 1444202 Valve, Water, Triple 1 29 1437664 Clip, Guide Tube 2 30 1439996 Screw 2 31 1437663 Guide, Tube, Under Cabinet 1 32 1444543 Tubes Water Yellow 5/16 by (43 ) 1 33 1437304 Clip, Tube Water 2 34 1436592 Connector, 5/16 1 Note The plastic nuts securing the tubes are only supplied with the tubes. Page 63 RE107

MODELS: RS645V (WHITE, I & W) EX. VIEW DRAWING 4717 RS643V (STAINLESS STEEL, I & W) CABINET ASSY. Page 64 RE107

ITEM PART N DESCRIPTION EX. VIEW 4717 WH SS 1 723048 Screw 2 2 2 1444762 Cover, Hinge Top 2 1444764 Cover, Hinge Top Black 2 3 1437463 Screw, Top Hinge 6 6 4 1445131 Hinge Assy. Top RH 1 1 5 1437844 Spacer, Top Hinge 2 1437541 Spacer, Top Hinge 2 1440300 Spacer, Top Hinge Aspen Grey 2 1437542 Spacer, Top Hinge Black 2 6 N.P.A. Black & Red Wires (Low Voltage Harness) 7 N.P.A. Grey & Orange Wires (Communication Harness) 8 1417107 Switch, Lamp 1 1 9 57010109 Tape, Tessa Mol 4761 9mm (White) 1 1 10 1445136 PVC Sheet, Flame Retardent 1 1 11 N.P.A. Harness, Baffle Motor 12 N.P.A. Harness, Control Housing 13 1438177 Insulation, Multi Flow Duct 1 1 14 N.P.A. Harness F/C Sensor 15 1445384 Sensor, Complete 1 1 16 1444544 Tank, Tube Type 1 1 1 17 Tie, Screw Mount 2 2 1 1406375 Screw 2 2 19 1419702 Tape, 9mm x 6mm P/Urethane (Black) 1 1 20 1438618 Grille, Lower Air Duct F/Compartment 1 1 21 1438127 Multi Flow Duct 1 1 22 1406032 Air Duct, Meatkeeper 2 2 23 1427289 Screw 1 1 Page 65 RE107

MODELS: RS645V (WHITE, I & W) RS643V (STAINLESS STEEL, I & W) EX. VIEW DRAWING 4717A CABINET ASSY. Page 66 RE107

ITEM PART N DESCRIPTION EX. VIEW 4717A WH SS 24 1441443 Gasket, Air Duct 2 2 25 1438992 Slide, Meatkeeper 1 1 26 Q244392 Screw, Meatkeeper Slide 2 2 27 1406552 Bracket, Slide Control Meatkeeper 1 1 28 1438760 Sticker, Meatkeeper Baffle 1 1 29 1427289 Screw, Hinge Lower 2 2 30 1426422 Screw, Cam Lower Hinge 2 2 31 1428324 Cam, Door Closing RH 1 1 32 1429263 Spacer, Cam (0.95) 1 1 33 1443898 Hinge, Lower RH 1 1 34 1416794 Rollers, Adjustable 4 4 35 1437304 Clip, Tube Water 3 3 36 4932JA3002 Connector, Water Tube 1 1 37 1427993 Spring, Clip Kick Plate 3 3 38 1436774 Kick Plate (White) 1 1439028 Kick Plate 1 39 Q202133 Screw, Spring Clip, Kick Plate 6 6 40 406123 Washer, Screw, Kick Plate 6 6 41 1443915 Hinge, Lower LH 1 1 42 1441577 Spacer, Cam 2mm 1 1 43 1436545 Cam Door Closing 1 1 44 N.P.N. Refer Page Nºs 98 & 99 45 1437553 Switch, Lamp/Fan 1 1 46 1416064 Cap, Corner 2 1438432 Cap, Corner (Aspen) 2 47 1445322 Hinge Assy. Top LH 1 1 48 1445336 Connector 6 Way YL Male 1 1 Page 67 RE107

MODELS: RS645V (WHITE, I & W) EX. VIEW DRAWING 4720 RS643V (STAINLESS STEEL, I & W) FREEZER ASSY. Page 68 RE107

ITEM PART N DESCRIPTION EX. VIEW 4720 WH SS 1 1445079 Cover, Air Duct Upper 1 1 2 57010537 Aluminium Foil Tape 75mm 1 1 3 1439019 Noise Damper, Evap. 2 2 4 Q202263 Screw, Nº 8 X ½ 7 7 5 1439752 Drain Trough, Evap. 1 1 6 1406557 Strainer, Drain Trough 1 1 7 N.P.N. Mullion, (Not Replaceable) x x 8 1445084 Evaporator & H/X 1 1 9 1445347 Heater, Defrost 1 1 10 1427422 Clip, Heater 3 3 11 1438164 Foam Block 2 2 12 57010553 Foam Tape 2 2 13 1416248 Cable Tie, White 140mm 3 3 14 1442642 Thermal Fuse 1 1 15 1442102 D.T.T. 11ºC Cut Out 1 1 16 1437017 Noise Damper 1 1 17 1439246 Insulation 60mm 2 2 18 1439041 Cover, Air Duct Lower 1 1 19 186418 Screw, 5/8 x #8 Self Tapping 4 4 20 1418779 Sealing Tape 1 1 21 1406074 Light Lens, Freezer 1 1 22 723048 Screw 3 3 23 1406612 Wattage Sticker 40w 1 1 24 1445517 Harness, Freezer Light 1 1 25 1443149 Screw, Earth Wire 1 1 Page 69 RE107

MODELS: RS645V (WHITE, I & W) RS643V (STAINLESS STEEL, I & W) EX. VIEW DRAWING 4720A FREEZER ASSY. Page 70 RE107

ITEM PART N DESCRIPTION EX. VIEW 4720A WH SS 26 1406077 Lampholder, Mtg. 1 1 27 1436151 Socket, Lamp 1 1 28 1436152 Skirt, Lamp Socket 1 1 29 1438784 Lamp, 40w 240v BC 1 1 30 1406375 Screw 2 2 31 1408841 Cover, Sensor 1 1 32 N.P.N. Freezer Sensor (Part of Cabinet Harness) 33 1445600 Harness, Extension Fan Motor 1 1 34 1436677 Coffin, Insulator 2 2 35 Q202283 Screw 2 2 36 1416232 Bracket, Fan Motor 1 1 37 1419113 Grommet, Fan Motor 2 2 38 1434953 Motor, Fan Evap. 8.4w Daewoo 1 1 39 757119 Strap, Fan Motor 1 1 40 723048 Screw, Fan Motor Bracket 2 2 41 1406621 Spacer 2 2 42 1416565 Blade, Fan Motor Evap. 1 1 43 1416493 Clip, Fan Blade 1 1 44 Q244471 Screw 2 2 45 1406078 Housing, Fzr. 1 1 46 1435811 Tape, Foam Control Housing, #1208 9mmx6mm P/E 1 1 47 1406181 Insulation, Fzr. Control Housing 1 1 48 1401644 Snap Cap 1 1 49 1401645 Washer, Snap Cap 1 1 50 1446275 Duct, Ice Maker 1 1 51 1416064 Corner Cap 2 1438432 Corner Cap, Aspen Grey 2 52 1407738 Earth Lead 1 1 Page 71 RE107

MODELS: RS645V (WHITE, I & W) EX. VIEW DRAWING 4684 RS643V (STAINLESS STEEL, I & W) BASKETS, BINS & SHELVES Page 72 RE107

ITEM PART N DESCRIPTION EX. VIEW 4684 QTY 1 1441982 Glass Shelf, (Spill Safe) 3 2 1445060 Plastic Shelf 3 3 1437197 Roller, Plastic Shelf/ Bin Crisper/Meatkeeper 12 4 1434475 Slide, Humidity 3 5 1438618 Grille, Lower Air Duct 1 6 1445058 Bin, Crisper, Assy 1 7 1437206 Rear, Bin Crisper 1 8 1445100 Front, Bin Crisper/Meatkeeper 2 9 1444432 Handle, Chromed (Bin, Deli/Crisper/Meatkeeper) 3 10 1445057 Bin, Meatkeeper Assy. 1 11 1437207 Rear, Bin Meatkeeper 1 12 1445594 Front, Freezer Basket 2 13 1406111 Glide, Freezer Basket 8 14 1437186 Basket, Freezer, Lower, Coated 1 15 1437185 Basket, Freezer, Upper, Coated 1 16 1414105 Support, Freezer Basket RH. 1 17 186418 Screw, Support Freezer Basket 4 18 1414106 Support, Freezer Basket LH. 1 19 1438503 Trim, Front Shelf 325mm 3 20 1445059 Bin, Deli Assy. 1 21 1436264 Shelf, Freezer Coated Short 2 22 1439016 Shelf, Freezer Coated 1 23 Q244392 Screw, Freezer Shelf Support 6 24 1414935 Support, Freezer Shelf 6 25 102159 Clip, Shelf 6 26 1443920 Shelf Pizza 1 27 1406375 Screw, Shelf Pizza 2 28 N.P.A. See Pages Page 73 RE107

MODELS: RS645V (WHITE, I & W) EX. VIEW DRAWING 4707 RS643V (STAINLESS STEEL, I & W) MACHINE COMPARTMENT Page 74 RE107

ITEM PART N DESCRIPTION EX. VIEW 4707 QTY 1 N.P.A. Nut, Fan Condenser (Part of item Nº 4) 1 2 1434628 Fan Blade, Condenser 1 3 N.P.A. Washer, Fan Blade Condenser (Part of item Nº 4) x 4 1434629 Motor, Fan Condenser (1300 rpm) 1 5 729944 Bracket, Condenser Fan Motor 3 6 723048 Screw, Condenser Fan Motor Bracket 3 7 N.P.A. Screw, Fan Motor Bracket (Part of item Nº 4) x 8 413153 Washer, Lock Fan Motor Bracket 3 9 1436677 Insulator, Coffin 2 10 1443882 Pan, Drain Compressor 1 11 1443935 PTC, Starter Compressor 1 12 1443934 Overload, Compressor 1 13 1443937 Cover, Terminal/Body 1 14 729089 Damper, Discharge Tube Compressor 1 15 1409732 Clip, Compressor 4 16 1434181 Muffler 1 17 1443829 Compressor, Tecumseh TPG 1410 1 18 N.P.N. Refer Page Nºs 156 & 157 19 ES5332 Dryer (Service Replacement) 1 20 252369 Clamp, Dryer 1 21 Q202263 Screw 1 22 1439996 Screw, Base Plate Compressor 6 23 1413393 Cord, Service 1 24 1445532 Cover, Machine Compartment Assy. 1 25 1444905 Screw/Washer, Cover Machine Compartment 13 26 Q202283 Screw, Bumper Nº 8 x 3/4 2 27 1432161 Bumper, Base Plate, Compressor 2 28 1416655 Pin, Mounting Compressor 4 Page 75 RE107

MODELS: RS645V (WHITE, I & W) RS643V (STAINLESS STEEL, I & W) EX. VIEW DRAWING 4707A MACHINE COMPARTMENT Page 76 RE107

ITEM PART N DESCRIPTION EX. VIEW 4707A QTY 29 741300 Screw, Clamp 1 30 1438128 Clamp, Cord Service 1 31 Q413153 Lock Washer 1 32 364033 Nut 1 33 1409730 Grommet, Compressor Mounting 1 34 1445189 Capacitor, 5uf 400v Snap In 1 35 1417081 Cable Tie 1 36 1424948 Base Plate, Compressor 1 37 723048 Screw 2 38 1445882 Foam Support Strip 1 39 1406047 Shroud, Fan Condenser 1 40 1435811 Foam Tape 9mm x 9mm 1 41 413144 Washer, Bracket Condenser 4 42 1407736 Screw, Bracket Condenser 4 43 1416794 Roller Assy 4 44 729754 Bracket, Condenser 4 45 57010553 Foam Tape 1 46 757011 Rivet Pop, Bracket 4 47 1439165 Cable Tie, Black 280mm 1 48 1445104 Harness, Compressor (Includes Ambient Sensor) 1 * 1438581 Ambient Sensor 49 1428819 Condenser, Assy 1 * Note: The Ambient Sensor is now part of the harness, but can be replaced by using Part Nº 1438581. Page 77 RE107

MODELS: RS662V (WHITE, STANDARD) EX. VIEW DRAWING 4715 RS663V (STAINLESS STEEL, STND) CONTROL BOARD/BOX ASSEMBLY Page 78 RE107

ITEM PART N DESCRIPTION EX. VIEW 4715 QTY 1 1442351 Control Board/Box Assy. 1 2 1408927 Clip, Power Board 4 3 196263 Screw 2 Page 79 RE107

Page 80 RE107 NOTES

NOTES Page 81 RE107

Release Dates: RS643V (03/2004) RS645V (03/2004)) Page 82 RE107