A WIRTGEN GROUP COMPANY Continuous mobile asphalt plant inova 2000 www.ciber.com.br ciberoficial
02 03 Innovation is the best definition for the asphalt plant inova 2000. The most modern technology for the production of asphalt mixes applied to continuous flow asphalt plants. The inova 2000 stands out by the following highlights: THE HIGHEST PRODUCTION CAPACITY IN TWO MOBILITIES > 200 t/h in just 2 mobilities; > Lower cost of transport; > Lower area and cost of installation. HIGH PERFORMANCE IN SPECIAL MIXES > Control of the drying time; > Control of the mixing time; > Mixer with dry mixing zone; > High accuracy in aggregates and bitumen dosing. EFFICIENCY IN FUEL CONSUMPTION > Control of the drying time; > Perfect exhaustion control; > Ciber burner Total Air ; > Thermal insulation. EASY TO OPERATE > New system EasyControl ; > Automatic operation Push&Play; > Great production visibility; > Comfort and ergonomics in the operation; > Truck-Assistant to facilitate asphalt mass unload.
Continuous mobile asphalt plant inova 2000 OPTIMIZED MAINTENANCE > Heavy-duty Components with longer service life ; > Intelligent system of failure diagnosis; > Easy access to wear elements.
04 05 2 The highest production capacity in two mobilities 1 Mobility 1: 4 feeding bins; Control cabin and electrical panel. 2 Mobility 2: Dryer drum with burner; bag house and Pug-mill mixer. 200 T/H IN JUST 2 MOBILITIES > A high production capacity plant ideally designed for medium and large projects; > The only plant in the market with this characteristic. LOWER COST OF TRANSPORT > Approximately 60% below the average of others asphalt plants in the market; > Lower investment in the asphalt plant + freight package. > Transport conditions appropriate to the standards in South America, Africa, and Oceania. SAFETY IN OPERATION > Protection of the mobile parts; > Emergency and interlocking systems. SMALLER AREA OF INSTALLATION > Suitable at most jobs sites; > Lower complexity for installation. LOWER COST OF INSTALLATION > Lower time of mobilization and assembly; > A compact plant with high production capacity.
1 OPTIMIZED PRODUCTION WITH SYNCHRONY BETWEEN DIFFERENT COMPONENTS > Production capacity between 100 and 200 t/h. > Most engines present rotation speed proportional to production, reducing the production cost of the asphalt mix.
06 07 Efficiency in fuel consumption inova 2000 presents exclusive technologies that minimize the necessary energy consumption to dry the aggregates. > Drying time control; > Perfect exhaustion control; > Total Air burner; > Thermal insulation.
DRYING TIME CONTROL > The only asphalt plant in the market with this technology in standard configuration; > Lower fuel consumption for all types of aggregates mixes; > Automatic variation of drying drum turning speed seeking maximum thermal output continuously. CIBER BURNER TOTAL AIR > Optimization of the airflow used for combustion; > Heating of the exact amount of air necessary for the burn ensuring lower consumption; > Innovative automatic control of the burner according to the need of materials heating (system in closed mesh). THERMAL INSULATION > It avoids thermal energy dissipation of the drying drum; > Quick stabilization and uniformity of the temperature inside the burner; > Coated with aluminum and rock wool material.
08 09 High performance in special mixes inova 2000 meets a broad range of applications, always with maximum output. DRYING TIME CONTROL > Dryer speed adjustment as required by the type of asphalt mix; > Maximum drying efficiency, even with different types of aggregates. MIXING TIME CONTROL > Automatic adjust of volume of material inside the mixer as requirements by different types of asphalt mixes; > Maximum power applied to the mix ensuring homogeneity of the asphalt concrete. EXTERNAL PUG-MILL MIXER > Mixing separately from the drying system; > High shearing rate applied to the mix; > It prevents early aging of the bitumen. MIXER WITH DRY MIXING ZONE > Imperative requirement for special mixes with use of fiber or other additives; > Homogenization of aggregates before bitumen injection and perfect dispersion of this binding agent on aggregates; > Better quality of asphalt mix. HIGH ACCURACY IN AGGREGATES AND BITUMEN DOSING > Pick Up and CAN OPEN systems ensure total quality in aggregates dosing; > Perfect relationship between aggregates and bitumen ensures a high quality mix. PERFECT EXHAUSTION CONTROL > Automatized system for exhaustion control; > Air flow variation, through the exhauster, according to real demand; > Lower energy consumption guarantee in all production ranges.
1 2 3 4 1 Exhaustion control. 2 High accuracy in aggregates and bitumen dosing. 3 External Pug-Mill mixer with dry mixture area. 4 Control of the mixing time through regulation on the gate opening.
10 11 EASYCONTROL SYSTEM Easy operation > Intuitive software with total control of productive processes; > Touch screen panel of easy operation; > Push&Play - Automatic control (without operator interference) of the burner flame and other components during production. BROAD VISIBILITY OF THE PRODUCTIVE PROCESS > Cabin located in strategic position with good view of production; > Truck-Assistant communication device between the plant operator and the truck; > Optimized production time. COMFORT AND ERGONOMICS IN OPERATION > Cabin with automotive temperature control; > Ergonomic operation table of intuitive operation; > Total efficiency and safety operation guarantee. POWER PANEL > Maximum components sealing; > Temperature control with inverter. 1 High technology EasyControl control system. 1 2 2 Broad visibility of the productive process. 3 Ergonomic and comfortable operation dashboard. 4 Truck-Assistant, an exclusive system that helps in asphalt mass unloading.
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12 13 Intelligent system of failure diagnosis. Optimized maintenance The inova 2000 was designed to facilitate preventive and corrective maintenance. Several components have been developed, ensuring higher robustness in production. INTELLIGENT SYSTEM OF FAILURE DIAGNOSIS > Possibility of preventive maintenance of engines and electrical components; > Digital mapping of the plant; > Information on components functioning in real time; > Minimization of the possibility of mistakes or failures in operation; > Lower number of interruptions for maintenance. > Remote access to reports and diagnoses; > View of the whole plant through 4* video cameras (*optional). EASY ACCESS TO WEAR ELEMENTS HEAVY-DUTY COMPONENTS WITH LONGER SERVICE LIFE > New Honey Comb shape of mixer paddles with a surface in honeycomb shape that favors the creation of a coverage of the asphalt material itself, reducing wear; > High abrasion-resistant paddles; > Fuel actuator, blower air, and cold air damper highly resistant to climate conditions. PLEATED BAG FILTER > Filtering area of 1,091m², which ensures constant production; > Relationship between filtering area and maximum nominal production of 5.5 [m²/(t/h)]; > Highly durable structured bags; > Washable bags. > Lower time needed for preventive or corrective maintenance; > Easy Spin tool for quick and easy removal of bag filters.
1 Easy access to wear elements. 1 3 2 Heavy-duty Components with longer service life, such as the Honey Comb paddles. 3 Each bag filter has a total filtering area of 6.2m² and 55 pleats that ensure higher durability and fewer changes. The filtering system of inova 2000 is composed of 176 bag filters. 2
14 15 Optional parts and technical information Optional parts - inova 2000 AGGREGATES LEVEL SENSOR Level sensor for bins 1 to 4 GRATE FOR IMPURITIES Grate for bins from 1 to 4 ADDITIONAL VIBRATOR Additional vibrator for bin 2 Additional vibrator for bin 3 FILLER FEEDING BIN Filler feeding bin 2m³ (50/60Hz 380/440V) FINE AGGREGATES FEEDING BIN Fines feeding bin 4m³ FIBERS FEEDING BIN Fibers feeding bin 2m³ FLOW METER Asphalt flow meter Fuel flow meter TYPE OF FUEL Adaptation system for LPG gas RAP SYSTEM 10% RAP 10% - sole RAP bin with belt VIDEO CAMERA Video camera PRINTER Printer REMOTE MONITORING SYSTEM Remote monitoring system inova 2000 EXTRA TECHNICAL DOCUMENTATION Extra technical documentation (in four languages, PT, SP, FR, EN)
Technical Information - inova 2000 Production capacity Mobilities Axes / n of tires mobility 1 Axes / n of tires mobility 2 Suspension / breaks - mobility 1 Suspension / breaks - mobility 2 Dimensions Number of bins Bins volume Aggregates weighting Speed Sensor Wall vibrator Type Burner Bag house Filtering elements Type Type Type Climate control Control TRANSPORT 100-200 t/h 2 2 / 8 (+ 1 spare) 3 / 12 (+ 1 spare) Double tandem / ABS Triple tandem / ABS 19.00 x 3.20 x 4.30m / 13.90 x 3.20 x 4.30m (L x W x H) DOSING SYSTEM 4 10 m³ Individual dynamic weighing through centralized, high precision compression load cells, individual capacity of 200kg Inductive sensor for speed verification (pick up) Standard in bin No. 1, optional in the other bins DRYING SYSTEM Automatic Drive Counter-flow 100% dedicated to the drying process and aggregates heating FILTERING SYSTEM Total Air 176 bags of 6.2 m² = 1,091 m² of filtering area Relation filtering area / production 5.5 [m²/(t/h)] Maximum emission of particulate material 15 mg/nm³ MIXING SYSTEM MIXED MATERIAL STORAGE SYSTEM Efficiency 99,99% Pleated Bags Quick change system with EasySpin tool Pug-Mill and 2 symmetrical and massive axes Dry mix stage and bitumen mix stage Configurable mixing time Bottom cleaning gate Direct bitumen injection on aggregates Closed box drag elevator Redler-type Structure protected by high abrasion-resistant wear material Metal bin with 2.2 m3 capacity Maximum level sensor, inspection gate, and anti-saturation window CONTROL SYSTEM Metal cabin with side door control panel, PLC board and operator seat With 7,000 BTUs/h air-conditioning DUAL system: Automatic and Manual / Emergency - Automatic: flash memory micro-coprocessor (without HD), 12" touchscreen HMI screen appropriate for operation in environments such as jobsites. PLC automatic controller - Automatic operation Push&Play. Feeders Dryer / Burner Mixer Bag filter Control cabin Electric panel SAFETY SYSTEM OPERATION Fixed protection of mobile elements Emergency button Emergency button Emergency button Emergency button Emergency switch + internal sound alarm Operation interface in extra low tension (24V) Monitoring through safety PLC Electrical command circuits with 2 counters connected in series PRODUCTION Flame sensor - UV photocell Pick up of drier monitoring Temperature Sensor Cold air damper Emergency valve
WIRTGEN GROUP QUALITY STANDARD CIBER Equipamentos Rodoviários Ltda. Rua Senhor do Bom Fim, 177 91140-380 Porto Alegre / RS Brazil T: +55 51 3364 9200 F: +55 51 3364 9222 ciber@ciber.com.br www.ciber.com.br ciberoficial All pictures, illustrations and specifications are based on information in force as of the date of approval of this publication. Ciber Equipamentos Rodoviários Ltda. reserves the right to amend specifications and drawings and to remove components without prior notice. Performance data shall depend on project's conditions. Date of publication: 2017 - No. 2423164