TM Integrated Latch Installation Instructions Certifications IMPORTANT: SAVE THESE INSTRUCTIONS FOR FUTURE USE Note: Refer to Technical Specifications for Certification information and ratings.
2 TM Installation Instructions 2 Table of Contents Installation Instructions 3 Technical Specification 3 Safety Ratings 3 Operating Characteristics 3 Outputs (internally fused) 3 Environmental 3 Protection 4 Mode of Operation 4 Status Indicators 4 Mounting Information 4 Nut Torque Specification 4 Minimum Distance Between Sensors 4 Dimensions 5 Technical Data 7 Diagnostic 8 Typical Wiring Diagram 8 Troubleshooting - Series Circuit 9 Unit Response Time 10 Application Wiring Examples 11 List of Recommended Relays 16 Maintenance 16 Repair 16 Declaration of Conformity 16
Installation Instructions Installation must be in accordance with the following steps and stated specifications and should be carried out by suitable competent personnel. Adherence to the recommended maintenance instructions forms part of the warranty. This switch has an integrated latch and guard stop for use on lightweight guard doors. This device is intended to be part of the safety related control system of a machine. Before installation, a risk assessment should be performed to determine whether the specifications of this device are suitable for all foreseeable operational and environmental characteristics of the machine to which it is to be fitted. Refer to Technical Specifications for Certification information and ratings. ATTENTION: The presence of spare actuators compromise the integrity of the safety systems. Personal injury or death, property damage or economic loss can result. Appropriate management controls, working procedures and alternative protective measures should be introduced to control their use and availability. Technical Specification Safety Ratings Standards IEC60947-5-3, IEC61508, ISO 13849-1 Safety Classification Cat. 4 Per ISO 13849-1, SIL CL3 PFH D : 1.12 x 10-9 Dual channel interlock may be suitable for Functional Safety Data use in application up to PLe (according to ISO 13849-1) and for use up to SIL3 systems (according to IEC 62061) depending application characteristics. Certifications CE marked for all applicable directives, culus (UL 508), and TÜV. Operating Characteristics Sensing Distance, Assured ON Actuator in contact with sensor Sensing Distance, Assured OFF 32 mm Maximum output current (all outputs) 200 ma Input Current 50 ma (no load supply current) Operational Current, Min. < 1 ma DC Off-state Current < 0.5 ma DC Maximum # of switches, connected in series Unlimited. See unit response time section Operating Voltage 24V DC +10% / -15% Class 2 SELV power supply Utilization category according to IEC 60947-5-2 DC-12 & DC-13 Ue 24V Ie 200mA Frequency of operating cycle 0.25 Hz Response Time (Off) 54 ms Case Material Grilamid Actuator Material Grilamid/PBT Outputs (Guard door closed, Actuator in place) Outputs Description Status Safety 2 x PNP, 0.2 A max. ON (+24vdc) Auxiliary 1 x PNP, 0.2 A max. OFF (0vdc) Environmental TM Installation Instructions 3 Operating Temperature -10 +55 C (+14 +131 F) Operating Humidity 5% -95% relative Washdown rating NEMA 3, 4X, 12,13, IP66, IP67, IP69K Shock & Vibration IEC 60068-2-27 30 g, 11 ms IEC 60068-2-6 10 55Hz Radio Frequency IEC 61000-4-3 IEC 61000-4-6
4 TM Installation Instructions Protection Short-Circuit Protection Incorporated Current limitation Incorporated Overload Protection Incorporated False Pulse Protection Incorporated Transient Noise Protection Incorporated Reverse Polarity Protection Incorporated Overvoltage protection Incorporated Thermal shutdown/restart Incorporated Electrical Life 10 x 10 6 Mode of Operation Status indicators: Status/Diag LED illuminates Green - Door/Guard closed, safety outputs active. Status/Diag LED illuminates : - Door/Guard open, safety outputs off. Status/Diag LED flashes or Green: - Unit failure. See Diagnostic section below. Mounting Information Do not over torque the mounting hardware. Position the switch and actuator so they are aligned with each other. Mount the switch and actuator to removable guard, door or gate. Recommended fastener size - M6 Nut Torque Specification Switch/Actuator: 2.20 N M (19.5 in lbs) Minimum Distance Between Sensors [mm (in.)] 188 (7.4)
Dimensions - [mm (in.)] TM Installation Instructions 5 30,00 [ 1.18 ] 11,80 [ 0.46 ] 53,98 [ 2.13] 75,80 [ 2.98] 88,00 [ 3.46] 27,00 [ 1.06 ] 8,00 [ 0.32 ] 62,50 [ 2.46 ] 7,00 [ 0.28] 21,50 [ 0.85] 7,00 [ 0.28 ] 8,00 [ 0.32 ] 15,00 [ 0.59 ] 6,50 [ 0.26 ] 30,00 [ 1.18 ] 80,13 32,00 [ 3.16 ] [ 1.26 ] 87,00 [ 3.43 ] 100,00 [ 3.94 ]
6 TM Installation Instructions Mounting Information 15N Typical LOW MEDIUM LATCH FORCE SETTING 45N Typical HIGH Sliding Door M6 T30 NYLOC NUTS 440N-ASDB M6 T30 NYLOC NUTS 440N-ASDB Hinged Door M6 T30 NYLOC NUTS COVER PLATE (OPTIONAL) 440N-AHDB
TM Installation Instructions 7 Technical Data 32 assured OFF distance 32 assured OFF distance 0 0 1 mm 1 mm TYPICAL SENSING ZONE BOTH POLE PIECES MUST BE IN CONTACT WITH STRIKER PLATE
8 TM Installation Instructions Diagnostic Unit Indicators (per IEC 60073) State Status Troubleshooting Off Not Powered NA Status/Diag Not Safe, OSSD not active NA LED Green Safe, OSSD active NA Green flash Power up test or OSSD Check 24V DC or OSSD inputs inputs not valid (yellow and red wire) Flash 1 Hz Flash OSSD Fault OSSD fault check OSSD 4 Hz Flash Recoverable / outputs are not shorted to, Non-recoverable Fault 24V DC or each other. Cycle power. Typical Wiring Diagram Description Plastic 8-Pin Micro (M12) 3-N/A 8-Safety A+ 4-Safety B+ 5-Safety A Grey Safety A Safety A+ Safety B 8-Pin Cordset Safety B+ 889D-F8AB-* White Aux A or cable version 24V DC+ 0V Green N/A * Replace symbol with 2 (2m), 5 (5m) or 10 (10m) for standard cable lengths. 2-24V DC+ 1-Aux A 7-0V 6-Safety B Note: Refer to Technical Specifications for Certification information and ratings.
TM Installation Instructions 9 Troubleshooting Series Circuit Actuator 5 Switch 5 White +0 V +0 V Yel +0 V +0 V Actuator 5 is in sensing range. Switch 5 is functioning properly. Series inputs are 0V. OSSDs are de-energized to 0V. Green LED is Flashing to indicate Series inputs are not 24V. Actuator 4 Switch 4 White Yel Yel 24VDC Power Supply 1606 -XL120D Actuator 4 is in sensing range. Switch 4 is functioning properly. Switch 1 RTN Series inputs are 0 V. OSSDs are de-energized to 0V. Green LED is Flashing to indicate Series inputs are not 24V. +24 Actuator 3 Switch 3 White +0 V +0 V Yel +24 V +24 V Actuator 3 is in sensing range. Switch 3 has fault. See Table Above LED is flashing Actuator 1 Actuator 2 Switch 2 White Yel +24 V +24 V White Recoverable fault OSSD s are OFF Actuator 2 is in sensing range. Switch 2 is functioning properly OSSDs are energize to 24 V Green LED is ON. Actuator 1 is in sensing range. Switch 1 is functioning properly OSSDs are energize to 24 V Green LED is ON. Note: Refer to Technical Specifications for Certification information and ratings.
10 TM Installation Instructions Unit Response Time (does not include safety relay response time) White Yel Sensor 1 Sensor 2 24V DC Power Supply RT +24 1606 Yel White White Yel A2 S11 S52 S12 13 23 33 41 440R-N23127 S21 S22 S34 A1 14 24 34 42 Actuator 1 Actuator 2 Actuator 3 Sensor 3 OFF ON Initial Conditions: All actuators are in sensing distance. Actuator 1 is out of sensing range. Actuator 2 and 3 are in sensing range. Actuator 1 is moved out of sensing range. Sensor 2 drops the 24 volts (red and yellow) from Sensor 1 OSSD outputs. Green LED flashes. Sensor 3 drops the 24 volts (red and yellow) from Sensor 2 OSSD outputs. Green LED flashes. 0 ms 54 ms 72 ms 90 ms Actuator 1 is moved into sensing range. Sensor 1 OSSD outputs are energized. Sensor 2 OSSD inputs (red and yellow) transition to 24V DC from Sensor 1 OSSD outputs. Sensor 2 OSSD outputs are energized Sensor 3 OSSD inputs (red and yellow) transition to 24V DC from Sensor 2 OSSD outputs. Sensor 3 OSSD outputs are energized. 0 ms 360 ms 378 ms 396 ms Note: Refer to Technical Specifications for Certification information and ratings.
Application Wiring Examples TM Installation Instructions 11 Unit 3 Unit 2 Unit 1 Reset A1 S11 S52 S12 13 23 33 41 MSR127RP S21 S22 S34 A2 14 24 34 42 MSR127RP with 3 sensors in series, monitored manual reset, driving 100S or 700S safety controllers A1 S11 S52 S12 13 23 33 41 MSR127TP S21 S22 S34 A2 14 24 34 42 Unit 1 Reset A1 S11 S52 S12 13 23 33 41 MSR127RP S21 S22 S34 A2 14 24 34 42 MSR127RP with 1 sensor, monitored manual reset, driving 100S or 700S safety controllers. MSR127RP with 1 sensor, automatic reset, driving 100S or 700S safety controllers Unit 1 GuardShield Unit 3 Unit 2 Unit 1 Reset A1 S11 S52 S12 13 23 33 41 MSR127RP S21 S22 S34 A2 14 24 34 42 MSR127RP with 3 sensors and 1 440L light curtain in series, monitored manual reset, driving 100S or 700S safety relays. Note: Light curtain must be last (farthest from MSR127). Note: Refer to Technical Specifications for Certification information and ratings.
12 TM Installation Instructions Application Wiring Examples GuardShield Unit 3 Unit 2 Unit 1 A1 S11 S52 S12 13 23 33 41 MSR127TP S21 S22 S34 A2 14 24 34 42 Unit 3 Unit 2 Unit 1 MSR127TP with 3 sensors and 1 440L light curtain in series, automatic reset, driving 100S or 700S safety contactors. Note: Light curtain must be last (farthest from MSR127) A1 S11 S52 S12 13 23 33 41 MSR127TP S21 S22 S34 A2 14 24 34 42 MSR127TP with 3 sensors in series, automatic reset, driving 100S or 700S relays. Note: Refer to Technical Specifications for Certification information and ratings.
Application Wiring Examples TM Installation Instructions 13 S12 S42 K3 S12 S42 K3 S20 S50 K4 S20 S50 K4 S62 S62 GuardShield S12 S20 S51 Y40 Y41 S12 S20 S11 S21 S31 S41 13 23 31 Y42 A1 440R-H23180 440R-H23179 440R-H23177 MSR221P MSR211P MSR230P S42 S50 S62 S42 S50 S62 S34 Y1 Y2 Y3 14 24 32 Y32 Y33 Y30 A2 MSR200 series with 3 sensors and 1 440L light curtain, automatic reset, driving 100S or 700S safety contactors. Note: Light curtain can be attached to any input GuardShield S12 S20 S51 Y40 Y41 S12 S20 S11 S21 S31 S41 13 23 31 Y42 A1 440R-H23180 440R-H23179 440R-H23177 MSR221P MSR211P MSR230P S42 S50 S62 S42 S50 S62 S34 Y1 Y2 Y3 14 24 32 Y32 Y33 Y30 A2 Reset MSR200 series with 3 sensors and 1 440L light curtain, manual reset, driving 100S or 700S safety contactors. Note: Light curtain can be attached to any input. Note: Refer to Technical Specifications for Certification information and ratings.
14 TM Installation Instructions Application Wiring Examples S12 S42 K3 S12 S42 K3 S20 S50 K4 S20 S50 K4 S62 S62 S12 S20 S51 Y40 Y41 S12 S20 S11 S21 S31 S41 13 23 31 Y42 A1 440R-H23180 440R-H23179 440R-H23177 MSR221P MSR211P MSR230P S42 S50 S62 S42 S50 S62 S34 Y1 Y2 Y3 14 24 32 Y32 Y33 Y30 A2 MSR200 series with 4 sensors, automatic reset, driving 100S or 700S safety contactors. S12 S20 S51 Y40 Y41 S12 S20 S11 S21 S31 S41 13 23 31 Y42 A1 440R-H23180 440R-H23179 440R-H23177 MSR221P MSR211P MSR230P S42 S50 S62 S42 S50 S62 S34 Y1 Y2 Y3 14 24 32 Y32 Y33 Y30 A2 Reset MSR200 series with 4 sensors, manual reset, driving 100S or 700S safety contactors. Note: Refer to Technical Specifications for Certification information and ratings.
Notes TM Installation Instructions 15
List of recommended relays TM Installation Instructions 16 MSR126, MSR127, MSR123, MSR124, MSR131, MSR138, MSR211, MSR121, MSR200 Family (Except MSR210), MSR300 Family, SmartGuard, 1791 DS DeviceNet Safety I/O. Relay must have light curtain inputs. Check the machine is isolated and stopped whenever the interlocked guard door is open. IMPORTANT: After installation and commissioning, the actuator, switch and switch lid fixing screws should be coated with tamper evident varnish or similar compound. Maintenance Every month. Check the correct operation of the switching circuit. Also check for signs of abuse or tampering. Inspect the switch casing for damage. Inspect the magnet poles and clean off any dirt or debris. Repair If there is any malfunction or damage, no attempts at repair should be made. The unit should be replaced before machine operation is allowed. Declaration of Conformity This is to declare that the products shown on this document conforms with the Essential Health and Safety Requirements (EHSR s) of the European Machinery Directive 2006/42/EC. These products also conform to EN 60947-5-3, EN 1088, EN ISO 12100, EN 60204-1 and have Third Party Approval. For a comprehensive certificate please visit: www.ab.com/safety. R Copyright 2012 Rockwell Automation, Inc. All Rights Reserved. PN-60876 Ver04 October 2011