OilResistant IP67G Sensors Rugged durability for harsh environments Minimize unexpected downtime Eliminate oil ingress by any path Lower overall cost of ownership
. 11 Components 5 Environmentresistant Series, Components 8 Eliminate oil ingress by any path. 9 Patent Pending Fluororesin cable sheaths provide stronger resistance to deterioration 4 Environmentresistant Series, Components Heatwelding Sealing proximity sensors E2ER/E2ERZ Patented Smartclick +Oring No ingress of cutting oil into Laser Welding is a registered trademark of OMRON Corporation. Omrondeveloped rubber provides more protection at joints and moving sections No oil ingress at gaps between dissimilar materials covering No oil penetration at jointfiber surfaces Patented laser welding without adhesives Laser welding Cover Heatwelded No ingress of cutting oil into epoxy filling connectorsfluoro component XS5 R resistant toelectric sensors RC Cable with fluororesin sheath Lens material Lens cover Laser welding No ingress of cutting oil into Joints between metal and nonmetal parts Patented SmartclickTM structure + Oring seal Securing the metal case and lens cover with laser welding makes the compressed Oring seal the gap. Illustration of laser welding d with welding Eliminates screw torque tightening Oring (New rubberto vibration laser welding Eliminates screw loosening due Secured with material combining HNBR and fluororubber) Adhesive Lensoil coveringress Singlemotion locking seals and blocks Unique SmartclickTM structure ver e of or NEW Previous models Forming/ Sealing+ Surface Bonding Unique Smartclick Inside of sensor Lens material Oring seal TM structure Oring seal Cutting oil Inside of sensor Lens material Cable sheath Oring (New rubber material combining HNBR and fluororubber) Connector tabs Plug Connector interior Cover Socket connectors XS5 R Oring (New rubber material combining HNBR and fluororubber)
Components Environmentresistant Series, Oilresi 12 New IP67G* industrial rating provides long life oilresistant sensor solutions We thoroughly analyzed the ingress paths of watersoluble cutting oils to develop our unique, oilresistant sensor series. Exceeds IP67G* of JIS C0920 Passed Omron oilimmersion testing Resists oil ingress for up to 4 years IP67G* standard oildrop test 3 5 Other causes Voltage or noise Cutting12 oil Dust, dirt, or spatter Temperature Shock or vibration OMRON s Components photoelectric sensors Solve Problems at All Levels of Production Environmentresistant Series, Components E3ZRC Management Factories must be capable of stable production quantities. Eliminate lost opportunity resulting from unexpected production line stoppages. POINT. Omron extended life test Increased opportunity to invest in new projects. Maintenance Reduce unscheduled maintenance causes ~30% ofenvironmental component failures through are stable operation. of component failures caused by cutting oil ingressunscheduled maintenance calls and replacement Oildrop Test *Based on June 2016 OMRON investigation. frequencies are greatly reduced. can The be used ectively for improvement activities. *IP67G indicates protection against dust and water immersionpoint up totime 1m. Geindicates a resistance to oil. Production New facilities must start stable Patentphotoelectric pendingsensors fluororesin materials provide maximum protection limit switches D4ER N operation without delay. E3ZRC covering HNBR (hydrogenated nitrile butadiene rubber) protects against damage causedfiber by swelling The risk of faults in newly commissioned Fluororubber protects against damage caused facilities by deterioration or cracking is reduced. A smooth transition can be made to the next production Omron s unique, patented compound combines HNBR and fluororubber Provides bestinclass resistance to both swelling and deterioration caused by cutting oils Oil Immersion POINT facility commissioning. Oildrop Test Resistance: 2 years CableOil sheath: fluororesin IP67G *2 The risk of faults in newly commissioned overseas facilities is reduced. Maintenance cost for unscheduled visits overseas is reduced. 48 temperature R Dilution concentration OMRON s OilEvalua Oil type N3 (waterinsoluble cutting oil) Oil type Resources can be focused on designing new facilities. Oil Immersion N Criteria Overseas facilities must provide stable operation. POINT IP Oil type time Oil ResiA Facility Design Cable sheath: PVC or PUR Oil Resist time 48 hours *1. Applicable oil types: specified in JIS K 2241:2000 *2. The IP67G is the degree of protection which is define Room temperature No ingress of temperature The IP67 indicates the same level of protection as defi temperature cuttingtime oil into Dilution *3. This is the evaluation for machining processes w concentration Limit Switch D4ER N, Conn Dilution Appearance *4.and Thisperformance is the evaluation time for conveyance processes concentration Criteria time Criteria Patent Pending Accelerated evaluati *1. Applicable oil types: specified in JIS K 2241:2000 *2. The IP67G is the degree of protection which is defined acco rding to the JIS (Japanese Industrial Standards). The IP67 indicates the same level of protection as defined by the IEC, and the G indicates that a device has resistance t *3. This is the evaluation time for machining processes where the amount of splashing cutting oil is high. Target products
Product Lineup IP67G Photoelectric Sensors Model E3ZRC Fluororesin outer cable sheath Patented compound combining HNBR and fluororubber Laser sealing without adhesive IP67G Proximity Sensors Models E2ER and E2ERZ Fluororesin outer cable sheath Heatwelded with a fluoro component Standard and chipimmune models available
IP67G Limit Switches Model D4ER9N Fluororesin outer cable sheath Patented compound combining HNBR and fluororubber Same mounting pitch as D4EN switches IP67G Fiber Unit Model E32T11NF Fluororesin outer cable sheath Mechanical seal combines set screw and fluororesin Resists cutting chips IP67G Connectors Model XS59R Fluororesin outer cable sheath Smartclick TM structure + Oring Omron technology combines forming and sealing methods with surface bonding techniques
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