Honeywell Durafit LED Retrofit Kit INSTALLATION INSTRUCTIONS LED RETROFIT LUMINAIRE CONVERSION FOR USE ONLY WITH PRODUCTS DESCRIBED AND INSTALLED IN ACCORDANCE WITH THE INSTRUCTIONS PROVIDED WITH THIS RETROFIT KIT < E354676>. APPLICATION The Honeywell Durafit LED Retrofit Kit is designed for use with an external Honeywell or Lutron EcoSystem driver (120-277VAC; 60Hz) and standard G13 Bi-pin lampholders wired to 32VDC output of an approved Honeywell or Lutron LED driver. Honeywell Durafit LED tubes are intended to retrofit 1, 2, 3 or 4 lamps, UL Listed surface mount, or type IC or non-ic recessed mount fluorescent luminaires with or without diffuser that use straight tubular lamps. These products are intended for use in dry or damp locations only. Please read all instructions before attempting installation. Use wire connectors and suitable tools when required. These instructions cover the following products: 2-Foot Lamps - Honeywell Energy Saver Driver 1-lamp kit 2-lamp kit 3000K HLEDRL1-2FT-1L-830-H30 HLEDRL1-2FT-2L-830-H30 3500K HLEDRL1-2FT-1L-835-H30 HLEDRL1-2FT-2L-835-H30 4000K HLEDRL1-2FT-1L-840-H30 HLEDRL1-2FT-2L-840-H30 5000K HLEDRL1-2FT-1L-850-H30 HLEDRL1-2FT-2L-850-H30 2-Foot Lamps - Lutron Ecosystem Driver 1-lamp kit 2-lamp kit 3-lamp kit 4-lamp kit 3000K HLEDRL1-2FT-1L-830-L3D HLEDRL1-2FT-2L-830-L3D HLEDRL1-2FT-3L-830-L3D HLEDRL1-2FT-4L-830-L3D 3500K HLEDRL1-2FT-1L-835-L3D HLEDRL1-2FT-2L-835-L3D HLEDRL1-2FT-3L-835-L3D HLEDRL1-2FT-4L-835-L3D 4000K HLEDRL1-2FT-1L-840-L3D HLEDRL1-2FT-2L-840-L3D HLEDRL1-2FT-3L-840-L3D HLEDRL1-2FT-4L-840-L3D 5000K HLEDRL1-2FT-1L-850-L3D HLEDRL1-2FT-2L-850-L3D HLEDRL1-2FT-3L-850-L3D HLEDRL1-2FT-4L-850-L3D 4-Foot Lamps, Honeywell Energy Saver Driver E354676 1-lamp kit 2-lamp kit 3-lamp kit 4-lamp kit 3000K HLEDRL1-4FT-1L-830-H54 HLEDRL1-4FT-2L-830-H54 HLEDRL1-4FT-3L-830-H54 HLEDRL1-4FT-4L-830-H54 3500K HLEDRL1-4FT-1L-835-H54 HLEDRL1-4FT-2L-835-H54 HLEDRL1-4FT-3L-835-H54 HLEDRL1-4FT-4L-835-H54 4000K HLEDRL1-4FT-1L-840-H54 HLEDRL1-4FT-2L-840-H54 HLEDRL1-4FT-3L-840-H54 HLEDRL1-4FT-4L-840-H54 5000K HLEDRL1-4FT-1L-850-H54 HLEDRL1-4FT-2L-850-H54 HLEDRL1-4FT-3L-850-H54 HLEDRL1-4FT-4L-850-H54 31-00006-01
4-Foot Lamps, Honeywell High Output Driver 1-lamp kit 2-lamp kit 3-lamp kit 4-lamp kit 3000K HLEDRL1-4FT-1L-830-H72 HLEDRL1-4FT-2L-830-H72 HLEDRL1-4FT-3L-830-H72 HLEDRL1-4FT-4L-830-H72 3500K HLEDRL1-4FT-1L-835-H72 HLEDRL1-4FT-2L-835-H72 HLEDRL1-4FT-3L-835-H72 HLEDRL1-4FT-4L-835-H72 4000K HLEDRL1-4FT-1L-840-H72 HLEDRL1-4FT-2L-840-H72 HLEDRL1-4FT-3L-840-H72 HLEDRL1-4FT-4L-840-H72 5000K HLEDRL1-4FT-1L-850-H72 HLEDRL1-4FT-2L-850-H72 HLEDRL1-4FT-3L-850-H72 HLEDRL1-4FT-4L-850-H72 4-Foot Lamps, Honeywell Lutron Ecosystem Driver 1-lamp kit 2-lamp kit 3-lamp kit 4-lamp kit 3000K HLEDRL1-4FT-1L-830-L3D HLEDRL1-4FT-2L-830-L3D HLEDRL1-4FT-3L-830-L3D HLEDRL1-4FT-4L-830-L3D 3500K HLEDRL1-4FT-1L-835-L3D HLEDRL1-4FT-2L-835-L3D HLEDRL1-4FT-3L-835-L3D HLEDRL1-4FT-4L-835-L3D 4000K HLEDRL1-4FT-1L-840-L3D HLEDRL1-4FT-2L-840-L3D HLEDRL1-4FT-3L-840-L3D HLEDRL1-4FT-4L-840-L3D 5000K HLEDRL1-4FT-1L-850-L3D HLEDRL1-4FT-2L-850-L3D HLEDRL1-4FT-3L-850-L3D HLEDRL1-4FT-4L-850-L3D Ensure all parts and accessories are in the package: Installation Instructions Durafit LED replacement lamp(s) G13 medium bi-pin lampholders (2pcs per lamp) Field-applied UL LED relamping label Replacement LED driver(s) IMPORTANT SAFEGUARDS CAUTION Please read and follow these instructions before installation. Installation by qualified electricians only. Consult a competent electrician if you have any uncertainty about the installation or the use of the product. Do not use sharp tools near or on the surface of the tube. Hands must be dry during installation. Switch off the power at circuit breaker before installation. DO NOT SIMPLY SWITCH OFF THE FIXTURE. Make sure the base is mounted on a stable, even and secure surface. Beware of electric shock when replacing tube. Use or store the tubes in dry location. Replace the tube immediately if you find any leakage or damage on the tube. Stop use and replace if the product becomes dim, fails to illuminate or begins to blink. If failure occurs do not attempt to repair product. WARNING Risk of fire or electric shock. LED Retrofit Kit installation requires knowledge of luminaires and electrical systems. If not qualified, do not attempt installation. Contact a qualified electrician. CAUTION Risk of fire or electric shock. Install this kit only in the luminaires that have the construction features and dimensions shown in the photographs and/or drawings. CAUTION To prevent wiring damage or abrasion, do not expose wiring to edges of sheet metal or other sharp objects. Only those open holes indicated in the photographs and/or drawings may be made or altered as a result of kit installation. Do not leave any other open holes in an enclosure of wiring or electrical components. IMPORTANT THE RETROFIT KIT IS ACCEPTED AS A COMPONENT OF A LUMINAIRE WHERE THE SUITABILITY OF THE COMBINATION SHALL BE DETERMINED BY CSA OR AUTHORITIES HAVING JURISDICTION. To avoid electrical shock do not disassemble product. Product is intended to be used in recessed or surface mounted fixture, with or without diffuser. This product is not intended for use in emergency light fixtures or exit signs. 31-00006 01 2
This product is intended for dry location only. Not for use where exposed directly to the weather or water. NOTE: Shunted lampholders are found in fluorescent luminaires with Instant-Start ballasts. Instant-Start ballasts can be identified by the words Instant Start or I.S. marked on the ballast. This designation may be in the form of a statement pertaining to the ballast itself, or may be combined with the marking for the lamps with which the ballast is intended to be used, for example F40T12/IS. Risk of fire or electrical shock. Disconnect power before installation and verify that power is off before working on the fixture. Risk of fire or electrical shock. The electrical rating of this product is 120-277VAC. The installer must assure that there is 120-277VAC at the luminaire before installation. Do not connect to any other voltage other than 120-277VAC (nominal). Improper voltage matching, such as 347VAC, can result in performance degradation, physical damage and risk of serious injury. Intended to be used for surface-mounted or Type IC or Type non-ic recessed fluorescent UL Listed luminaires that use straight tubular maximum four 4-foot lamps or 2-foot lamps with diffuser. Do not install in a raceway or a luminaire marked for through branch wiring. For more information, Honeywell. BEFORE INSTALLATION Unpack the product Unpack and carefully examine the product from top to bottom. Ensure all parts and accessories are in the package. The retrofit installation requires the LED lamp, LED driver(s) and lampholders. Unpack and check all parts before installing. Some wiring is needed during installation. Save all packing materials and report any damage that may have occurred during shipping. Do not attempt to use this product if it is damaged. If you are retrofitting 1-lamp fixtures, you will need one LED lamp, one LED driver and one set of lampholders. M34935 Planning the installation Fig. 1. Example. This device installation requires planning to ensure successful installation with minimal complications and down time. User responsibilitie: It is the responsibility of the contractor, installer, purchaser, owner, and user to install, maintain, and operate the device in such a manner as to comply with all state and local laws, ordinances, and regulations. HOW TO INSTALL NOTE: This user guide is intended to be used as a reference only. Installation should be done by a fully qualified electrician or technician. This document should never be considered as a substitute for any provision of a regulation or state and/or local code. Please read the entire user guide to fully understand and safely use this product. IMPORTANT IF you have any uncertainly about the installation, please consult a qualified electrician. 1. Make sure the circuit breaker that supplies power to the fixture is turned off. DO NOT SIMPLY SWITCH OFF THE FIXTURE. 2. Remove lens or diffusion cover of the lighting fixture (see Fig. 4; this step is also applicable to Fig. 2, Fig. 3 and Fig. 5). 3 31-00006 01
LIGHTING FIXTURE (2FT X 2FT) M34936 Fig. 2. Light fixture (2ft x 2ft). LIGHTING FIXTURE (2FT X 4FT) M34937 Fig. 3. Light fixture (2ft x 4ft). BASE FLUORESCENT TUBE DIFFUSION COVER M34938 Fig. 4. Durafit LED Retrofit kit. LIGHTING FIXTURE (1FT X 2FT) LIGHTING FIXTURE (1FT X 4FT) M34939 Fig. 5. 31-00006 01 4
90 M34940 Fig. 6. 3. Rotate fluorescent lamps or pull down to remove, and safely recycle lamps according to local requirements. 4. Remove the ballast cover and identify the line and neutral wires running from the breaker box to the ballast and confirm the power is off using a voltmeter. 5. Cut the line and neutral wires at the ballast, as well as all remaining wires at the ballast. 6. Remove ballast (and starter if present). Dispose of removed ballast in accordance with government regulations in your area (see Fig. 7). 7. If not using existing lampholders, remove lampholders and lamp holder leads. 8. Install the LED driver. Driver(s) to be mounted within same wiring compartment as existing fluorescent ballast. See Fig. 8 for hole location dimensions. Installers should not disconnect existing wires from lamp holder terminals to make new connections at lamp holder terminals. Instead installers should cut existing lamp holder leads away from the lamp holder and make new electrical connections to lamp holder lead wires by employing applicable connectors or equivalent. See Fig. 9 and Fig. 12 for wiring instructions. M34941 Fig. 7. LUTRON A-SERIES STICK DRIVER 14-1/4 (362) 1/8 (3) LED DUAL DRIVER 10-7/8 (276) Fig. 8. 9. Install any UL listed G13 lampholders. See Fig. 9 for more detail. 1/8 (3) M34942 5 31-00006 01
G13 LAMPHOLDER STRUCTURE: 63/64 (25) 35/64 (14) 1-27/64 (36) 29-32 (23) G13 LAMPHOLDER INSTALLED DISTANCE: Ø11/64 (4) 1 (25.5) +0.2-0 23/64 (9) +0.1-0 1/8 (3) 53/64 1-9/64 (29) (21) 25/64 (10.1) +0-0.1 23/64 (9) +0.1-0 DC- 11/64 (4) T8- T12 INSTALLATION DETAIL: 23 90 0,5-1 PUSH-THROUGH FIXING LAMP CENTRE HEIGTH (FROM THE BOTTOM OF THE METAL PLATE) PBT GREEN ROTOR WITH POSITION OF... RIGID CONDUCTOR SECTION 0,4-2 8-10 FIXING METAL PLATE THICKNESS VERSION WITHOUT STOP NIB PUSH-WIRE TERMINALS WITH ANYONE HOLES RIGID WIRES STRIPPING I=L+17 LAMPHOLDER DC- LAMPHOLDER DC+ DC+ OUTPUT DC- DC+ N INPUT G L M34943 Fig. 9. 10. If dimming, connect plenum rated wire to 0-10V dimming terminals marked DC-/DC+; if not dimming, leave these terminals bare. 11. Reinstall the ballast cover to hide all wires. 12. Affix UL retrofit kit labels, visible to lamp installers (See Fig. 10 for relamping label). 13. Reinstall lens or diffusion cover. 14. Turn power on at the breaker box. 15. Test fixture operation. CAUTION Risk of fire or electric shock. Install the LED T9 retrofit LED tubes only in luminaires that have the construction features and dimensions shown in the photographs and/or drawings shown on this installation sheet. Fig. 10. Relamping label. 31-00006 01 6
DURAFIT LED LIGHT TUBE INSTALLATION HONEYWELL DURAFIT LED RETROFIT KIT Before installation: 1-LAMP FIXTURE 3-LAMP FIXTURE 2-LAMP FIXTURE 4-LAMP FIXTURE M34944 Fig. 11. LED installation: 1-LAMP FIXTURE 3-LAMP FIXTURE 2-LAMP FIXTURE 4-LAMP FIXTURE M34945 Fig. 12. With Electronic Ballast: Remove fluorescent tube. Cut the wire as shown on the broken line of the diagram (Fig. 11). Bypass the ballast and remove the starter (if any) within the bracket. Reconnect wires as shown. Join DC+ with positive wire and DC- with negative wire. Install T9 LED lamp in the lampholders. AC120V-277V N G L LED SINGLE DRIVER AC120V-277V N G L LED DUAL DRIVER M34946 Fig. 13. 7 31-00006 01
By using this Honeywell literature, you agree that Honeywell will have no liability for any damages arising out of your use or modification to, the literature. You will defend and indemnify Honeywell, its affiliates and subsidiaries, from and against any liability, cost, or damages, including attorneys fees, arising out of, or resulting from, any modification to the literature by you. Automation and Control Solutions Honeywell International Inc. 1985 Douglas Drive North Golden Valley, MN 55422 customer.honeywell.com U.S. Registered Trademark 2013 Honeywell International Inc. 31-00006 01 M.S. 07-13 Printed in United States