Installation Manual CERÁMICAS GALA, S.A. Ctra. Madrid - Irún, km. 244 09007 BURGOS - SPAIN www.gala.es 15/10/02 Habitat Hydromassage Steam Shower +34-947 47 41 00 +34-947 47 41 03 e-mail: general@gala.es Las medidas e información son a título orientativo y susceptibles de modificación sin previo aviso. Este documento anula los anteriores. All information and sizes should be considered merely approximate and are subject to modification without notice. This document cancels the former ones. Les cotes et informations sont à titre indicatif et peuvent subir des modifications sans avis préalable. Le document anule les précédents. Размеры и информация указаны ориентировочно и могут быть изменены без предупреждения. Этот документ анулирует все предыдущие.
Table of Contents: 3 1 Introduction...................................................... 4 1.1 Standard version (components)................................ 5 1.2 Medium version (components)................................. 7 1.3 Lux version (components)..................................... 9 2 Material received................................................ 11 3 Assembly stages................................................. 13 4 Electrical connections............................................. 31 4.1 Electrical connections....................................... 31 4.2 Equipotential connections................................... 33 5 Hydraulic connections............................................ 34 6 Operating test and adjustments.................................... 35 6.1 Operating test.............................................. 35 6.1.1 General.............................................. 35 6.1.2 Upper display......................................... 35 6.1.3 Light, radio and alarm functions.......................... 36 6.1.4 Steam function (Standard and Medium versions)............. 36 6.1.5 Steam function (Lux version)............................ 36 6.1.6 Change from control panel to demonstration panel.......... 37 6.1.7 Hydromassage function................................. 37 6.1.8 Pre-recorded programs................................. 38 6.1.9 Change from demonstration panel to control panel.......... 38 6.2 Checking thermostatic mixer (Medium and Lux version)........... 38 6.3 Thermostatic mixer adjustment (Standard version)................ 39
4 Introduction The HABITAT components in the Standard, Medium and Lux versions are shown below. 1.1 Standard version (S). 5 This installation dossier provides all the documentation needed for the complete assembly of the Standard, Medium and Lux version HABITAT 1000x800 cubicles. The relevant pre-installation specified on the pre-installation pages should already have been carried out. When complete, Gala will carry out the installation of the HABITAT cubicle in Spain and put it into service. Roof Light The cubicle protective material should be kept in place until its final installation in order to prevent any possible damage. When the product arrives, make sure it is intact so that possible claims may be made to the carrier without delay. For installation two skilled persons are needed to ensure that it is installed and put into service according to GALA instructions. Before final installation, check that no parts of the cubicle have suffered any damage during transport or subsequent handling. When installation has been completed, the operating test should be run as specified at the end of the manual. During installation the cubicle parts should never be dragged, and it should always be picked up by the frame and never grasped by the pipes or other components. In the sections of the manual where the application of silicone is indicated, only LOCTITE 5366 should be used. A canister is supplied in the accessories box. Speaker, FM/Stereo radio Mister Waterfall Seat panel Cervical Dorsal Vertical Strip Foot pipe Calf muscle Temperature sensor Mirror Handheld shower with bar Control panel Decalcification inlet Handheld shower connection Manual thermostatic mixer (E) Mirror panel Handheld shower emergency cock Steam outlet with essence dispenser Drain valve Shower receptor 4-panel angular screen
6 Standard Version Control Panel 1.2 Medium version (M) 7 Pause Time and temperature information display Turbomassage Stop Speaker, FM/Stereo radio Roof Light Temperature sensor Mirror On-off Light Waterfall Alarm Sprayer Decalcification Mister Waterfall Seat panel Handheld shower with bar Control panel Foot water pipe Dorsal, cervical and calf muscle Steam bath Radio functions Handheld shower Vertical and calf muscle Control functions Cervical Dorsal Vertical Strip Foot pipe Decalcification inlet Handheld shower connection Mirror panel Handheld shower emergency cock Calf muscle Steam outlet with essence dispenser Program functions Lower value of control functions and radio/non-selection of jet line n s Increase value of control functions and radio/selection of jet line in s Drain valve Shower receptor 4-panel angular screen
8 Medium Version Control Panel 1.3 Lux version (L) 9 Hot air generating system (L) Roof Light Pause Time and temperature information display Turbomassage Stop Speaker, FM/Stereo radio Temperature sensor Mirror On-off Light Alarm Sprayer Mister Waterfall Handheld shower with bar Control panel Waterfall Decalcification Seat panel Foot water pipe Dorsal, cervical and calf muscle Scottish shower Handheld shower Vertical and calf muscle Cervical Dorsal Vertical Decalcification inlet Handheld shower connection Mirror panel Steam bath Control functions Strip Foot pipe Handheld shower emergency cock Radio functions Calf muscle Steam outlet with essence dispenser Program functions Lower value of control functions and radio/non-selection of jet line in s. Increase value of control functions and radio/selection of jet line in s Drain valve Shower receptor 4-panel angular screen
10 Lux Version Control Panel 2. Material received 11 The HABITAT cubicle packaging consists of 5 packs, which are delivered on a pallet. After opening, check that they contain the following items: Shower receptor Roof Time and temperature information display Turbomassage Pause Stop On-off Alarm Light Sprayer Waterfall Decalcification oot water pipe Handheld shower Seat panel orsal, Cervical and calf muscle Vertical and calf muscle Air (on Lux version only) cottish shower Steam bath Hot air bath Control functions Radio functions Program functions Lower value of control functions and radio/non-selection of jet line n s Increase value of control functions and radio/selection of jet line in s
12 3. Assembly stages 13 Mirror panel Strip 4-panel angular screen 1) Position the receptor in the site where it will be installed, checking that it is perfectly level. If not, the height of the feet should be adjusted by turning them as required. Finally, tighten the locknut of the feet that have been adjusted up against the legs of the frame. Frame leg Foot 2) Apply a continuous bead of silicone on the inside of the free end of the corrugated pipe. Remove the plastic protector from the shower receptor and connect the elbow pipe attached to the corrugated pipe to the body of the drain by turning the nut. Long side (left-hand) Short side (left-hand) SILICONE Accessories box User's manual, warranty card, statement of compliance and electrical safety test. Nut
14 3) Fit the pictured drain parts to the shower receptor without tightening up the screws. 5) Place the receptor where it is convenient to assemble the HABITAT. 15 4) As specified in the pre-installation manual, the HABITAT cubicle corrugated pipe with a 40 mm inside diameter should be connected to the male wall or floor outlet with a 40 mm outside diameter, so that the fit is perfect. Insert the corrugated pipe as far as it will go and tighten the screw clamp 32-50 (bag n o 6). With the corrugated drain pipe connected, check that the receptor can be moved without any trouble. This pipe may be cut if necessary and it is also possible to turn the drain and change the position of the angle pipe supplied as well. Tighten up the screws and finish assembling the drain. Check that the receptor drains properly and that there are no leaks at this point. If the home already has a trap installed, dispense with the drain trap (part A) 6) Place the seat panel on the shower receptor resting the two M10x100 screws on the receptor frame, adjusting the panel with these screws so that the panel is left vertical and stable. M10x100 A
16 7) The M10x170 stud (accessories box) which will connect the receptor frame to the panel should be pre-assembled as shown in the figure: 9) Take special care not to move the sealing joints out of position. 17 Washer M10 "T" elbow joint Nuts M10 "L" elbow joint Stud M10 x170 8) Next, the M10x170 stud, pre-assembled as above, is set in place in the riveted nut in the receptor frame and, lastly, an M10 nut and washer (bag n o 1) are fitted on top but not tightened, as shown in the figure. 10) Fit the 3 M6x90 bolts (bag n o 1) to the receptor. They should be fitted upside down with a M6 washer (bag n o 1) on either side and the M6 nut (bag n o 1) at the top. Nut M10 Washer M10 Nut M6 Wide washer M6 Washer M6 M6x90
18 11) Apply a fine bead of silicone in the area of intersection between the panels as indicated. 13) Fit as shown the 3 M6x60 bolts, M6 nuts and washers (bag n o 2) for attaching the mirror panel to the receptor, but do not tighten them up. It should be possible to move the panel. 19 SILICONE 30mm 30mm Nut M6 Wide Washer M6 Washer M6 M6x60 12) Fit the mirror panel against the seat panel. Set the 5 M5x25 bolts in place as shown with their nuts and washers (bag n o 2), without tightening. It should be possible to move the panel. 14) Apply silicone to the areas indicated, filling generously the interrupted areas of the rail glued to the receptor. A B A B M5x25 SILICONE SILICONE Washer M5 Nut M5
20 15) Apply a continuous bead of silicone to the area indicated. 17) Install the long side of the screen on the receptor rail up against the seat panel frame. Fit the five M5 nuts and M5 washers (bag n o 3) securing the seat panel, but do not tighten them up. It should be possible to move the side of the screen. 21 Screen stud M5 Washer M5 Nut M5 SILICONE 16) Apply silicone to the bottom corner piece (Fig. 1). Fit the plastic corner pieces in the two surrounds of the long side of the screen. Fit a sheet metal connecting screw at the top and bottom (screen accessories bag) (Fig. 2). 18) Apply a continuous bead of silicone from top to bottom in the screen short side profile channel, as shown. Fig.2 Fig.1 S.S. sheet metal screw 4.2x13 SILICONA SILICONE SILICONE SILICONE Check that this side has the white seal fitted lengthwise in its bottom rail, before installing. Check that this leaf has the white seal fitted lengthwise in its bottom rail, before installing.
22 19) Install the short side of the screen on the receptor rail, engaging it with the mirror panel and the other side of the screen. Fit the sheet metal screws (screen accessories bag) securing the plastic corner pieces. 21) Next, permanently join the panels and the screen. Follow this descending order of tightening: a) Nuts between seat panel and long side of the screen (5 M5) 23 b) Bolts between seat panel and mirror panel (5 M5x25) c) Fit but do not tighten the sheet metal screws (3.5x16) between the short side of the screen and the mirror panel (bag n o 3). S.S. sheet metal screw 4,2x13 C A Sheet metal screns 3.5x16 B 20) Place the roof on top of the panels and screen, in order to make sure that all the parts match up with one another perfectly before the final tightening-up of the cubicle. To do this, the roof should be fitted onto the studs attached to the screen. Roof Stud M5 22) Check the position and level of the roof again before permanently anchoring it. If it does not match up properly, undo and tighten up again in a different order. 10 mm 10 mm Screen
24 23) Next, permanently attach the panels to the receptor, in the following order: a) Stud between seat panel frame and receptor frame (2 M10x170) 25) Before attaching the roof, raise it slightly and place two "T" joints (bag n o 5), in the position shown, in the gap left by the seat panel between the screen and the mirror panel. 25 b) Bolts between seal panel frame and receptor (3 M6x90) c) Bolts between mirror panel and receptor (3 M6x60) B C A 26) Then fit the six M5 wingnuts (bag nº 4) with their M6 washers (bag nº 4) on the studs secured to the screen to attach the roof. 24) Firmly tighten up the four 3.5x16 sheet metal fixing screws between the short side of the screen and the mirror panel. Washer M6 Wingnuts M5 Sheet metal screw 3.5x16
26 27) Fit the six M5x25 bolts with their washers and wingnuts (bag n o 4) to attach the roof to the two panels. 29) Check that the door frame and the fixed frame are parallel. If they are not, adjust the wheel eccentrics (Step 31). 27 Wingnut M5 Washer M6 Parallel Parallel Washer M5 Bolt M5x25 28) First fix the strip bracket (bag n o 5) to the screen with 3.5x16 sheet metal screws (bag n o 5). Then secure the side strip by fitting the three M4x15 screws (bag n o 5) securing it to the panel frame, along with their washers and plastic caps (bag n o 5) as shown. 30) Check that the door magnet profiles are parallel to each other. Otherwise, adjust the wheel eccentrics (Step 31). Parallel Sheet metal screw 3.5x16 Washer Plastic cap M4x15 Washer M4 Plastic washer (It has a position)
28 31) To adjust the screen doors, complete the following steps: 1. Loosen the two top eccentrics (a) and check that they allow a slight turn on both sides. 32) Connect the flexible hose to the water outlet and the handheld shower fitting the flat seal and the corresponding filter (accessories box) as shown. 29 a (Allen 3) 2. Loosen the two bottom eccentrics (a) and check that they allow a slight turn on both sides. a 3. Use an Allen key to move the two top eccentrics (b) so that the fixed and moving panels of the screen are parallel to each other. b (Allen 5) 33) Apply silicone at the points indicated: corners formed by the panels (2) between each other and each one with the screens at the back (1 and 3). 4. Tighten up the screw of the two top eccentrics. a 5. Move the bottom eccentrics by turning the screw (b) in a downward direction. b SILICONE SILICONE 6. Tighten up the screw (a) of the bottom eccentrics. a 1 SILICONE 2 3
30 34) On the Lux cubicle the hot air unit should also be fitted, along with all its components (accessories box), as shown. 4. Electrical connections 31 4.1 Electrical connections On the HABITAT 1000x800 cubicles the keypad comes in place screwed to the mirror panel. Air manifold with threaded sleeves Seal Roof Various electrical connections then have to be made. The identification of the connector wiring should match up at both ends of every connection made. Threaded air outlet a) The connections for the Standard version of the HABITAT 1000x800 cubicles are as follows: Directional ball joint 1. Power box to control box. 2. Ambient temperature sensor to control box. Seal 3. Aerial to control box. Threaded embellisher 4. Each speaker to control box. 5. Pressure switch to control box. 6. Roof light to power box. 7. Solenoid line valve to power box (brown and black wires). b) On the Medium version the following additional connections should be made: 8. Tap fitting temperature sensor to power box. 9. Scottish shower solenoid valve to power box (blue and black wires of the some cable for the solenoid line valve). Then move on to the electrical connections section and follow the instructions of this installation manual. 10. Electronic tap fitting to power box. 11. Flow regulating solenoid valves to power box as shown in the diagram. c) And on the LUX the following connections should also be made: 12. Hot air temperature sensor to the power box. 13. Air resistance power supply to air junction box (diagram on cover of this box). 14. Fan power supply to air junction box (diagram on cover of this box). 15. The steam junction box connecting cable to the air junction box (diagram on cover of this box).
32 4.2 Equipotential connections 33 a Standard version 6 Power box b Versión Medium HABITAT cubicles have an equipotential connection between all their metal parts. The external terminal post on the seat panel frame should be connected up to the bathroom equipotential connection. Use a 2.5 to 6 mm section conductor for this purpose. Similarly, when installing the HABITAT model the cable should be connected up from the mirror panel tap fitting to the seat panel frame equipotential connection (see figure) 3 2 1 4 7 7 5 Control box 10 9 11 8 Air junction box c Lux version 12 14 13 7 10 9 7 15 11 11 Equipotential connection 9 5 8 7 7 9 BROWN BLUE RED Steam junction box BLACK OR GREY (shared) NOTE: Make sure no low voltage (12v) shorting occurs in the steam shower components, as these parts could be seriously damaged. This could occur during the installation and/or testing processes.
34 5. Hydraulic connections 6. Operating test and 35 On HABITAT models the following hydraulic connections should be made: a) Rubber tube from the roof mister to position one from the top of the manifold (screw clamp 8-16, bag n o 6). b) T-branch rubber tube from the shower outlet to position two from the top of the manifold (Screw clamp 8-16, in bag n o 6). c) Silicone tube protected with insulating liner from the steam diffuser to the upper threading of the steam boiler (screw clamp 20-32, bag n o 6). d) Silicone tube from the decalcification liquid inlet to the steam boiler lower horizontal inlet (screw clamp 20-32, bag n o 6). e) Solenoid discharge valve to the steam circuit by means of turning it a quarter turn, below the tank (accessories box). f) Rubber tube from the solenoid discharge valve to the free stem on the drain (screw clamp 8-16. bag n o 6). g) On the Standard version the rubber tube from the forked inlet on the manifold to the free stem on the mirror panel manual tap fitting unit (screw clamp 8-16, bag n o 6); and on the Medium and Lux version the armoured hose from the electronic mixer to the triple solenoid valve input below the seat (thread 1/2" G). adjustments Standard version A Medium and Lux version A 6.1 Operating test When at least 1 hour has passed since the last application of silicone, the following operating test should be carried out to check the tightness of the connections made and the proper working of the different components. For this, an inspection should be made behind the mirror and seat walls and under the receptor. You should make sure that no water escapes from the HABITAT cubicle at any point. 6.1.1 General The following points should be checked in the order stated: - Open the manual emergency cock for the handheld shower and check that it works properly, including all the handheld shower functions. On the Standard version first open the thermostatic mixer stop cock fully and try to move the indicator from right to left. Check the proper tightness of the pipes, connections and components involved. - Close the manual emergency cock. - Connect up the steam shower power supply through its respective thermomagnetic and/or differential breaker. - Switch on the keypad with the ON/OFF key. Check that the upper display comes on and that the time and temperature appear alternately. Wait for at least 3 minutes before starting to check the steam function so that the safety draining of the steam circuit tank is carried out. At the end of this time check that the draining has been completed. In the meantime, continue with the test. B G B G D C F E D C F E 6.1.2 Upper display - Check that the time shown is correct. If not, proceed as stated in the clock TIME SETTING section. Lastly, connect the pre-installation cold (blue) and hot (red) water outlets to the tap fitting. In this the hot water input is marked with an "+" and the cold with a "-". Prior to this operation it is best to bleed the hydraulic circuit installed in the home. On all versions the solenoid discharge valve should be connected to the electrical cable bearing its name (n o 15) by means of a FAST-ON connection. - Check that the temperature shown on the display lies within reasonable values. Touch the protective capsule of the temperature sensor above the shower bar lightly with your fingers during 10 seconds approximately and check that the value of the display varies. 15 F E F E
36 6.1.3 Light, radio and alarm functions - Check that the light works properly. To do so, switch the light on and off several times. - Switch the radio on. Select a station with the SCAN. Check that the volume can be raised and lowered. Ask the user which station he or she usually listens to and prerecord the tuning. If reception is not perfect, adjust the direction and position of the aerial until you get it right. - Switch off the radio. - Check that the ALARM works properly, both inside and outside the cubicle, if the connection has been made. This function is also compatible with the other functions of the steam shower, as well as with the pre-recorded automatic programs. 6.1.6 Change from control panel to demonstration panel To use the demonstration panel, follow these instructions: a) Switch off the control panel with the ON/OFF key. b) Connect up the demonstration panel to the control panel. To do so, first disconnect the sensor from the latter. Then, connect the released watertight terminal to the free terminal on the demonstration panel. c) Depress the FOOT PIPE and TURBO keys at the same time for 3 seconds on the control panel. d) The word GALA will appear at the bottom right-hand side of the control panel showing that from hereon the cubicle is governed from the demonstration panel. 37 6.1.7 Hydromassage function The function should be checked directly from the demonstration panel. For functions check the proper working of the control variables: -Hydromassage speed. Check its operation, visually inspecting the variation in frequency with which the jets occur after introducing changes. -Time remaining. Check the automatic switch-off connector by adjusting the programming with this key, for example, for one minute. -Temperature (Medium and Lux version only). Check that temperature changes may be entered and are effective, as described in point 6.2. -Delivery rate (Medium and Lux version only). Simply make a visual inspection or compare the sound of the as you increase or reduce it with this key. Especially for the Medium and Lux versions check the SCOTTISH SHOWER. To do so, just check a couple of cycles, examining to make sure the temperature change takes place. 6.1.4 Steam function (Standard and Medium version) - Switch the STEAM function on. Check that the reservoir begins to fill up to a level of 4-5 cm above its bottom. Otherwise, adjust the steam setup values, as explained in the relevant section. - Wait until steam is produced. This should normally occur within 2 minutes. If not, modify the setup parameters as explained in the relevant section. - Halt the STEAM function. Check that automatic draining takes place in 4 stages (1: filling -2: draining -3: filling -4: draining), and that all the water in the reservoir is drained off. Otherwise, adjust the setup parameters as explained in the relevant section. 6.1.5 Steam function (Lux version) - Switch the STEAM function on. Check that the tank begins to fill up to a level of 4-5 cm above its bottom. Otherwise, adjust the steam setup values, as explained in the relevant section. - Wait until steam is produced. This should normally occur within 2 minutes. If not, modify the setup parameters as explained in the relevant section. - At the same time as steam is produced, check that an almost imperceptible amount of hot air is forced through the roof nozzles. The air temperature and flow should be less than in the case of the exclusive hot air function described later. - Shut off the STEAM function. Check that automatic draining takes place in 4 stages (1: filling -2: draining -3: filling -4: draining), and that all the water in the tank is drained off. Otherwise, adjust the setup parameters as explained in the relevant section. - Check that the fan cuts out instantly when the STEAM function is shut off. - Switch on the HOT AIR function and check that the fan starts immediately. Check that air is forced out of the directional nozzles. A rise in the temperature of the blown air should take place within 4 minutes. - Shut off the HOT AIR function and check that the fan stops a minute and a half afterwards. Otherwise, adjust the hot air setup parameters, as explained in the relevant section. The functions to be checked are: - VERTICAL HYDROMASSAGE: press the key twice and check that water flows from all the jets and that this always takes place in pairs in ascending order. Switch off. - DORSAL HYDROMASSAGE: press the key twice and check that water flows from all the jets and that this always takes place in pairs in ascending order. Switch off. - Check that both in VERTICAL and DORSAL HYDROMASSAGE mode the desired rows of jets may be selected and deselected by means of the "-" and "+" keys. - TURBO: press the key twice and check that water flows from all the jets and that this always takes place in pairs in ascending order. Switch off. - FOOT PIPE: press the key twice and check that water flows. Switch off. - WATERFALL: press the key twice and check that water flows from all the holes. Switch off. - HANDHELD SHOWER: press the key twice and check the correct working of the different water issue functions. Switch off. - MISTER: press the key twice and check the correct working of the different water flow functions. Switch off. - A check should also be made that the PAUSE and STOP functions are effective. After switching off the cubicle with the STOP key, start it up with the ON key and then press STOP to release.
38 6.1.8 Pre-recorded programs - It is necessary to check that all the pre-recorded automatic programs work. To do this, just press the PLAY key and then the number of the desired program (1 to 5). Check that the program starts up and then stop it. This operation is only made possible by pressing the OFF key. While running these programs, it is also wise to check the PAUSE and ALARM key. 6.3 Thermostatic mixer adjustment (Standard version) To adjust the manual thermostatic mixer, the domestic hot water system should be working. Press the FOOT PIPE KEY and water should flow from the lower nozzle. Set the thermostatic control at 37 o C and check whether the water issues at this temperature. If not, follow the steps set out below. Press the FOOT PIPE key again to shut off the flow of water: 1- Remove the control knob (snap fit) and the indicator (with an Allen key) from the thermostatic mixer. 2- Turn the thermostatic control spindle until recording 37 o in the water. 3- Set the indicator in the 37 o C position and secure it. 4- Fit the indicator and control knob. 39 6.1.9 Change from demonstration panel to control panel Finally, the control panel is made operational as follows: - With the panel at the OFF position depress the TURBO key for 3 seconds, from the demonstration panel, to return control to the control panel. - The word GALA will appear at the bottom right-hand side of the control panel, indicating that from hereon the cubicle will be governed from the control panel. The electronically governed thermostatic mixer on the Medium and Lux version requires no adjustment as its operation is factory calibrated. 6.2 Checking thermostatic mixer (Medium and Lux version) Check that the motor turns until it is in position, with the changes entered by means of selection of the control variables with the water TEMPERATURE key. A routine temperature check should be carried out at two points some distance apart within the range permitted by the thermostatic mixer. (The FOOT PIPE function is recommended.