JSPS u r g e P R O T E C T I O TM JSPR TM S u r g e P R O T E C T I O Joslyn Installation, Operation and Maintenance Manual P 750-0100-001 B00 Surge Protective Devices
2 Table of Contents uide to Installation and Assistance.............................. 3 Pre-Installation Checklist...................................... 4 Service Configurations........................................ 5 Conductor Sizing and Routing................................... 6 Upstream Overcurrent Protection Device........................... 7 Mounting................................................. 8 Indoor vs. Outdoor Installation.................................. 8 Conduit Openings........................................... 8 Electrical Connections....................................... 10 Connecting Form C Dry Contacts.............................. 11 Remote Monitoring......................................... 11 Verification and Power Up.................................... 12 Troubleshooting............................................ 13 Installation Assistance....................................... 13 Standards and Listings...................................... 13 Return and Warranty Procedures............................... 13 Warranty Statement......................................... 14 tnbpowersolutions.com/joslynsurge
3 uide to Installation and Assistance Thank you for choosing the Joslyn JSP TM Series Surge Protective Device (SPD). We look forward to fulfilling your facilitywide surge protection needs. Should you have questions about installing the JSP Series please call Joslyn Technical Support at 800.238.5000 or 804.236.3300 Monday through Friday, 8:00 a.m. to 5 p.m. (EST). Or, email us at joslyn@tnbpowersolutions.com. This manual provides guidelines for the proper installation of the JSP Series of devices. Proper product selection and compliance with these guidelines will help your new suppression system provide years of reliable service. If installers are unsure about the facility electrical configuration or have other installation-related questions, it is recommended they consult with a master electrician or other qualified electrical professional. When shortcuts are taken or installation procedures are not followed, the JSP Series may become damaged or may not provide adequate protection. It is extremely important to follow these installation procedures carefully. W A R I! The JSP Series warranty is voided if the unit is damaged as a result of improper installation or the installer s failure to verify the following conditions prior to installation. W A R I! HAZARDOUS VOLTAES PRESET: Improper installation or misapplication may result in serious personal injury or damage to the electrical system. Read the complete installation instructions before proceeding with installation. Remove all power to the electrical panel before installing or servicing the SPD. W A R I! IMPORTAT SAFETY ISTRUCTIOS: All work must be performed by licensed and qualified personnel. The electrical system must be properly grounded in accordance with the U.S. ational Electrical Code, state and local codes or other applicable codes for this SPD to function properly. This device is suitable for installation where the available short circuit current is 200,000 rms symmetrical amperes up to 600VAC or less. For countries outside of the US follow applicable electrical specifications for the country the unit is being used in. W A R I! Check to ensure that a proper bond is installed between neutral and ground at the transformer upstream from all 3-Phase Wye, 3-Phase High-Leg Delta or Split-Phase JSP Series device (See EC Article 250). If the transformer is not accessible, check the main service disconnect/panel for the bond. Lack of a proper bond will damage JSP Series and void the warranty. W A R I! Do not HIPOT the JSP Series units or the electrical system to which the JSP Series unit is connected without disconnecting the JSP Series units conductors including phases, neutral and ground.
4 Pre-Installation Checklist Confirm that the voltage(s) and service configuration shown on the JSP Series product label are consistent with the voltage and service configuration of the facility. A model number is on the right side of the JSP Series unit. Each model number corresponds to the configurations printed in Table 1: Example of a SPD model number: JSP(R)160-3Y208-F Sample Model umber Scheme J S P ( R ) 1 6 0 3 Y 2 0 8 F Model ka Rating Configuration Voltage Options MODEL OMIAL L- L-L COFIURATIO voltae VOLTAE VOLTAE RAE RAE JSP(R)xxx-1P120 1 120 90-132 90-132 1-Phase, 2-Wire + round JSP(R)xxx-1P240 1 240 180-264 180-264 1-Phase, 2-Wire + round JSP(R)xxx-1S240 1 120/240 90-132 180-280 Split-Phase, 3-Wire + round JSP(R)xxx-3Y208 1 120/208 312-382 540-660 3-Phase, 4-Wire + round JSP(R)xxx-3Y380 1 220/380 198-253 342-440 3-Phase, 4-Wire + round JSP(R)xxx-3Y415 1 240/415 216-264 373-457 3-Phase, 4-Wire + round JSP(R)xxx-3Y480 1 277/480 249-305 432-528 3-Phase, 4-Wire + round JSP(R)xxx-3H240 1 120/240 Table 1: Configuration Table 108-132 (A, C) 3-Phase, High-Leg 216-264 187-229 (B) 4-Wire + round JSP(R)xxx-3Y600 347/600 313-394 540-660 3-Phase Wye, 4-Wire + round JSP(R)xxx-3D240 1 240 /A 216-264 3-Phase Delta, 3-Wire + round JSP(R)xxx-3D380 380 /A 342-418 3-Phase Delta, 3-Wire + round JSP(R)xxx-3D480 480 /A 432-528 3-Phase Delta, 3-Wire + round JSP(R)xxx-3D600 600 /A 540-660 3-Phase Delta, 3-Wire + round JSP Series Options F Transient filter that meets UL 1283 (ot recommended when using telecommunication rectifiers) B Surge Counter (not available on JSP 60 100kA units or the JSPR series) S EMA 4X stainless steel enclosure M Advanced monitoring (available in 60 100kA units only) 1 These are the only voltages available on the 60, 80, and 100kA systems. OTES: xxx denotes surge rating per phase (60, 80, 100, 120, 160, 200, 240, 300, 400) JSPR units are only available in 120 and 160kA. The power system operation frequency is between 47 63Hz. tnbpowersolutions.com/joslynsurge Confirm that the environmental conditions are consistent with the following ranges: Ambient Temperatures: Between -40 and +158 F (-40º to 70º C). Relative Humidity: Between 5% and 95% non-condensing. Altitude: Less than 13,000 feet (4000 m).
5 Service Configurations Figures 1 5 show the electrical relationship between JSP Series unit 30 100 AMP, 2-POLE 1 and these five basic service configurations: Single-Phase, CIRCUIT 2-Wire; BREAKER L1 L2 Split-Phase, 3-Wire; 3-Phase, 4-Wire Wye; 3-Phase, 3-Wire Delta and Currentuard 3-Phase, 4-Wire High-Leg Delta. L2 L1 R L1 L1 30 100 AMP, 1-POLE 1 CIRCUIT BREAKER Currentuard JSP Series Xo BOD EARTH ROUD L1 L2 WHITE 30 100 AMP, 2-POLE 1 CIRCUIT CODUCTORS 2 FURISHED BREAKER WITH CURRETUARD Currentuard JSP Series Xo BOD EARTH ROUD L2 Figure 1 Single-Phase, 2-Wire Xo BOD EARTH ROUD L1 L1 L2 R 30 100 AMP, 2-POLE 1 CIRCUIT WHITEBREAKER CODUCTORS Currentuard 2 FURISHED WITH CURRETUARD JSP Series R WHITE CODUCTORS 2 FURISHED WITH CURRETUARD L2 B Xo BOD EARTH ROUD C L1 Figure 2 Split-Phase, 3-Wire Xo BOD EARTH ROUD A A B C 30 100 AMP, 3-POLE 1 CIRCUIT R BREAKER WHITE Currentuard CODUCTORS 2 FURISHED WITH CURRETUARD JSP Series R WHITE CODUCTORS 2 FURISHED WITH CURRETUARD C B A A B C 30 100 AMP, 3-POLE 1 CIRCUIT BREAKER Currentuard JSP Series C B A A B C 30 100 AMP, 3-POLE 1 CIRCUIT BREAKER Currentuard JSP Series R R Xo BOD EARTH ROUD WHITE CODUCTORS 2 FURISHED WITH CURRETUARD JSP Series EARTH ROUD CODUCTORS 2 FURISHED WITH CURRETUARD JSP Series Figure 3 3-Phase, 4-Wire Wye Figure 4 3-Phase, 3-Wire Delta C B A A B C Currentuard Continued R CODUCTORS 2
6 C ote: High Leg orange must be B Phase B A B C A 30 100 AMP, 3-POLE 1 CIRCUIT BREAKER OR Currentuard JSP Series 1 All JSP Series units can be connected without an upstream breaker/fuse. 2 JSP 60 through 100kA and all JSPR units are furnished with #10AW leads. R Xo BOD EARTH ROUD WHITE CODUCTORS 2 FURISHED WITH CURRETUARD JSP Series Figure 5 3-Phase, 4-Wire High-Leg Delta Conductor Sizing & Routing CAUTIO: The JSP Series unit s performance will be limited severely if the conductors are (a) too long, (b) are of too small a wire gauge, (c) have too many bends or (d) have sharp bends. For optimum performance never exceed 10' conductor lengths. The factors listed above should be addressed during the design of an installation to reserve a suitable place for the JSP Series unit next to its point of connection to the electrical system. The selected mounting location should allow for the shortest possible conductor runs and a direct route with a minimum of bends. If bends are required, they should be sweeping bends. Do not make sharp 90 bends for appearance purposes because they will severely decrease the effectiveness of JSP Series unit. Binding or twisting conductors together using tie-wraps or electrical tape increases the protection performance of the device. The conductor length should be as short as possible to ensure the maximum level of protection. Wires are marked with (Phase A, B, C, Line 1, Line 2, eutral or round) depending on the model. tnbpowersolutions.com/joslynsurge
7 Conductor Sizing & Routing (JSP) Joslyn recommends installing the JSP unit by following conductor size for phase, ground and neutral connections. The conductor length should be as short as possible to ensure the maximum level of protection. Table 2: Maximum Recommended Conductor Size JSP Models JSP-120 JSP-160 JSP-200 JSP-240 JSP-300 JSP-400 Conductor size #6AW #6AW #4AW #4AW #4AW #4AW 60 through 100kA units are shipped with #10AW leads. Leads should be shortened during installation in order to minimize conductor length. 120 through 400kA units are shipped with compression box lugs. The set screws on the box lugs should be torqued to 20 in-lbs. Terminals are identified with markers (Phase A, B, C, Line 1, Line 2, eutral or round) Upstream Overcurrent Protection Device The JSP Series unit is a Type 1 SPD which is suitable for use in both Type 1 and Type 2 SPD applications. The JSP Series unit is a one-port SPD and is to be connected in parallel with the electrical system. It may be connected via a circuit breaker, molded case switch, fused switch, or connected directly to the bus of the panelboard or switchboard it is protecting. If direct bus connection is used, Joslyn recommends installing the JSP Series unit behind a disconnect switch or other disconnecting means for ease of serviceability. If the SPD is connected to a dedicated OCPD, a 60A breaker is recommended (30A minimum, 200A maximum).
8 Mounting (JSP) Mounting (JSPR) Mount the JSP to the building structure using construction methods and hardware appropriate for your site. Install the conduit and pull the conductors as specified in Table 2. Mount the JSPR to the building structure using construction methods and hardware appropriate for your site. Mount the JSPR into the wall. Electrician can mount to the back wall, if the back wall is made of structural material such as masonry or plywood. (Drywall is not a structural material). If back wall is not made of structural material, the electrician can create brackets to hold the SPD to the adjacent studs. After the drywall has been installed, install Flush Mounting Plate (FMP) by first removing the JSPR enclosure lid. Place the FMP over enclosed body. Attached the FMP to the wall using the enclosed hardware kit. Screw the lid back on to the enclosure body. 13" 11" JSPR 120, 160 Weight: 30 lbs. (13.6 kg) Indoor vs. Outdoor Installations Conduit Openings (JSP) EMA 4 enclosures are suitable for indoor or outdoor use. EMA 4X (stainless steel) enclosures are suitable for corrosive environments as well. For direct sunlight applications, Joslyn suggests shading the monitoring components. All conduits and fittings must be rated and properly installed so that the final installation maintains the EMA rating. If desired, punch holes at this time for the conduit or nipple or wait until the JSP unit is mounted to the building structure. Punch holes only in the designated areas as shown in the following illustration. tnbpowersolutions.com/joslynsurge
9 Conduit Openings (continued) CAUTIO: Careful consideration must be made when selecting an area for conduit entry. There are several components inside the enclosure that may interfere with the conduit entry path, therefore, ensure the path is clear of all objects before drilling. Damages caused by installation errors are not covered under the product warranty. See Figures 6A and 6B for conduit openings and enclosure dimensions. Figure 6A Conduit Openings and Enclosure Mounting Dimensions (JSP) 1.36" (34.5 mm) (D) 3.20" (83.8 mm) (W1) (W2) 1.36" (34.5 mm) (D) 3.20" (83.8 mm) (W1) (W2) ø0.31 (7.87) ø0.31 (7.87) 3/4" MYERS HUB (D1) (D2) (W1) (W2) ø0.31 (7.87) (H1) (H2) (H3) (H1) (H2) (H3) (H1) (H2) (H3) JSP 60 100 JSP 120 160 Allowable Area For Conduit Entry JSP 200 400 Allowable Area For Conduit Entry Dimensional Specifications Dim JSP 60, 80, 100 JSP 120, 160 JSP 200, 240, 300, 400 H1 6.00 (152.4) 10.00 (254.0) 14.00 (355.6) H2 6.75 (171.5) 10.75 (273.1) 14.75 (374.7) H3 7.50 (190.5) 11.50 (292.1) 15.50 (393.7) W1 6.00 (152.4) 8.00 (203.2) 12.00 (304.8) W2 4.00 (101.6) 6.00 (152.4) 10.00 (254.0) D 6.20 (157.5) 6.20 (157.5) D1 4.16 (105.7) D2 2.00 (50.8) All measurements in inches (mm)
10 Figure 6B Enclosure Mounting Dimensions (JSPR) (D1) (D2) (W1) (W2) 3/4" Myers Hub Ø 0.31 (7.87) (H1) (H2) (H3) Dim JSPR 120, 160 H1 10.00 (254.0) H2 10.75 (273.1) H3 11.50 (292.1) W1 8.00 (203.2) W2 6.00 (152.4) D1 4.20 (106.9) D2 2.00 (50.8) Weight 30 (13.6) All measurements in inches (mm) and pounds (kg) Electrical Connections CAUTIO: Prior to installation ensure the system configuration and voltage is equivalent to the JSP Series unit being installed. Following all applicable ational Electrical Code standards as well as state and local codes, connect phase, neutral* (white wires) and ground (green wires) to the JSP Series unit. JSPR units come with 36" of #10AW conductors. Each phase conductor is labeled (Phase A, B or C). Ensure that the conductor lengths are kept as short and straight as possible. On all high-leg delta systems, the high-leg (208V L) must be connected to the Phase B of the SPD. (Color coded orange according to EC). tnbpowersolutions.com/joslynsurge *The 3-Wire + round Delta JSP Series units do not have a neutral conductor.
11 Connecting Form C Dry Contacts Units that come with Form C dry relay contacts provide status of the surge protective device. These contacts are for connection to a user-provided remote alarm and monitoring circuit. The relay contacts are rated 65VDC/150VAC with maximum switching power of 30WDC/60VA AC. The Form C contacts come pre-wired with 36" of #20AW conductors on the JSP 60 to 100kA models and on all JSPR models. When input power is present on all phases, terminals O (ormally Open) and COM (Common) are an open circuit and terminals C (ormally Closed) and COM are a closed circuit. The contacts change state when the unit has encountered failure to one or more phases. The installer must provide the appropriate raceway and wiring for the monitoring circuit, observing the restrictions and conduit openings illustrated in an earlier section of this manual. Remote Monitoring Figure 7 Wire Connections Contacts shown in de-energized state (alarm condition). Models: JSP60kA to JSP100kA with -M option and JSPR Series For these models, the Form C contacts come pre-wired with 36" of #20AW conductors. See Figure 7 for the Form C wiring and contact configuration..o. Com. White.C. Red FORM C Relay.O. Com..C. Shown In Alarm Condition Use butt splices within the panelboard to connect the Form C leads to the user s monitoring circuits. Alternatively, install a junction box between the JSP Series and the panelboard to connect Form C leads to user s monitoring circuits. If the Form C contacts are not used, user has the option of either cutting off the leads or coiling up the leads and saving them for potential future use. Consult applicable local codes to ensure proper installation. Figure 8 Terminal Block Contacts shown in energized normal state (no fault condition). Models: JSP120kA to JSP400kA For these models, the Form C contacts must be wired by the installer. See Figure 8 for the Form C contact configuration and terminal location on the monitor board. The annotations on the diagram match the markings on the terminal block. The installer must route the monitoring conductors to the terminal blocks on the door mounted main monitoring board. Route the wires to allow the door to be opened and closed properly. Tighten screws on terminals to 3.5 in-lbs. (0.4 m). This terminal block will accept wire sizes #28AW #16AW. #18 #20AW is recommended.
R R R R Joslyn 12 Verification and Power Up Figure 9 JSP Diagnostics W A R I! It is recommended that the cover of the JSP Series unit along with its associated cabling be installed prior to applying power. The monitoring harness, which exits the epoxy and connects to the input connector on the monitor board, contains line voltage when power is applied to the unit. Apply Power to the JSP Series unit by closing the overcurrent protection device or switch feeding the suppressor. For Compact JSP units (60, 80, and 100kA) Verify that all Protection Available indicating lights are illuminated. The Protection Available indicating lights extinguish only upon failure of one or more phases (indicating an alarm condition). For Standard JSP units (120, 160, 200, 240, 300, and 400) or -M (60, 80 and 100kA) and JSPR Units Verify that all Protection Available indicating lights are illuminated. The Protection Available lights extinguish only upon failure of one or more phases (indicating an alarm condition). Audible alarm should not operate under normal conditions. The audible alarm can be muted by pressing the ALARM SILECE button, which subsequently will illuminate the ALARM SILECED light. Pressing the ALARM SILECE button again will enable the audible alarm. CAUTIO: Pressing the ALARM SILECE button when the alarm has not triggered will prevent the audible alarm from sounding during a failure. Figure 10 JSP with Counter Option Diagnostics For JSP units with surge counter option (ot available on 60, 80 and 100kA or JSPR units) The number of surges detected by the SPD is displayed on an eight digit LCD display on the front of the JSP door. The LCD counter is battery backed to maintain the number of surges even during a power loss. Press the reset button on the counter to reset the surge count.
13 Troubleshooting Your JSP Series unit does not require scheduled maintenance. The unit s heavy duty construction is designed to provide years of uninterrupted service. The unit contains no serviceable parts. IDICATIO One or more phase protection status indicating lights are off, service required indicating light is on, or Form C alarm contacts have changed state. PROCEDURE Verify that the input power feeding the JSP Series unit is energized using a voltage tester. If power is present, contact factory for assistance: 800.238.5000 Installation Assistance Our staff is ready to support you and answer any questions. Monday through Friday, 8:00 a.m. to 5:00 p.m. (EST) at 800.238.5000 or 804.236.3300 joslyn@tnbpowersolutions.com JSP Series units are warranted for a period of 10 years from date of purchase. In the event that any module or subassembly within the SPD fails to perform as specified during the warranty period, call our Technical Support at 800.238.5000. Standards and Listings The following standards and listings apply to the JSP Series product line: listed by UL to UL 1449 3rd Edition (2009 Revision) for Type 1 and Type 2 SPD application, cul, and UL 1283 Meets Requirements for UL 96A compliant to IEEE C62.41.1-2002, C62.41.2-2002 and C62.45-2002 FPA 70 [EC], Article 285 RoHS Compliant CE, IEC 61643-11-2011 EMC Directive 2004/108/EC Low Voltage Directive 2006/95/EC Return and Warranty Procedures A Return Material Authorization (RMA) number must be obtained from T&B Customer Service department before replacement products can be shipped. IFORMATIO EXAMPLE Model umber JSP(R)120277/4803Y Serial umber 15478-0113-001 Date of Purchase January 2, 2013 Description of Failure Service Required indicating light illuminated Desired Action from Joslyn Replace tnbpowersolutions.com/joslynsurge
14 Warranty Statement Thomas & Betts Power Solutions, LLC, A Member of the ABB roup ( Seller ) warrants that your Joslyn surge protective device (the Product ), shall meet applicable industry standards and specifications and be free from defects in materials and/or workmanship. Should any failure of the Product to conform to this warranty appear within the standard warranty period, Seller shall either repair or replace the defective Product, or part thereof, upon return to Seller s manufacturing facility in Richmond, Virginia with transportation charges prepaid. The applicable warranty period as outlined herein. Seller shall have no liability under this warranty for any problems or defects directly or indirectly caused by misuse of the Product, alteration of the Product (including removal of any warning labels), accidents, or improper installation, application, operation, or repair of the Product. THIS WARRATY REPRESETS THE ETIRE WARRATY OF SELLER. ALL OTHER WARRATIES, EXPRESS OR IMPLIED, ORAL OR WRITTE, ICLUDI, BUT OT LIMITED TO, THE WARRATIES OF MERCHATABILITY AD FITESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. The liability of Seller under this warranty is expressly limited to the replacement or repair of the defective part thereof, at Seller s sole option. I O EVET SHALL SELLER BE LIABLE FOR SPECIAL, ICIDETAL, OR COSEQUETIAL DAMAES OF AY KID OR CHARACTER, OR SHALL SELLER S LIABILITY EVER EXCEED THE PURCHASE PRICE PAID FOR SUCH DEFECTIVE PRODUCT. This warranty is not transferable and may only be enforced by the sole purchaser. Claims under this warranty must be submitted to Seller within thirty (30) days of discovery of any of Seller s product defect. Warranty Period JSP Series (AC) (All) 10 Year 15 Year Optional tnbpowersolutions.com/joslynsurge
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16 Model # Date of Purchase Date Installed Installer Thomas & Betts Power Solutions 5900 Eastport Blvd. Richmond, VA 23231-4453 USA Tel: (804) 236-3300 Toll free: (800) 238-5000 Fax: (804) 236-4841 tnbpowersolutions.com/joslynsurge 2015, Thomas & Betts Power Solutions, LLC. Thomas & Betts Power Solutions, LLC., is a wholly owned subsidiary of Thomas & Betts Corporation. Joslyn TM is a trademark of Thomas & Betts International, Inc. Specifications are subject to change without notice. Visit our website for latest revisions. P 750-0100-001 B00 052615