Assembly solutions for Auto Tier www.emhart.com
www.emhart.com Real challenges. The automotive industry demands the best assembly methods. Automotive and Tier customers demand the most efficient and cost effective methods of assembly. The automotive industry faces many challenges when selecting the most appropriate assembly components and systems. These include:- The need for lightweight assembly methods to increase fuel efficiency Environmental and recycling considerations The need for strong, permanent, corrosion resistant joints Effective control of safety critical applications The maximisation of process efficiency to gain cost reduction Emhart s product lines are constantly evolving to rise to these challenges. With international experience in assembly techniques for:- Seats Airbags Door modules Dashboards Interior applications Emhart can call upon a wide and growing breadth of products and systems, many of which have been specifically designed for Automotive and Tier customers. Emhart s team of Application Engineers are on hand to offer full technical support. In the hands of Emhart s technical experts, you can be confident that you will be guided to the best off the shelf, or specifically designed, assembly solution available in the market place today. Emhart believes in value added engineering. Vgrip is an aesthetically pleasing multi-grip rivet, ideal for applications also requiring high shear and tensile strengths. The Vgrip has the added benefit of a positively retained mandrel head to eliminate rattle and any risk of head ejection. A study of your assembly line practices and application requirements can result in recommendations for significant improvements in productivity. PRODUCT CASE STUDY Noise reduction rivet for window regulator stop applications A major Auto Tier customer specialising in the manufacture of a window regulator mechanism wanted a rivet that would also act as a stop when the window reaches the limit of it s movement. The challenge included the need for the fastener to act as a cushion and reduce noise whilst being resilient to wear. POP Solution: AXD874 Aluminium Stepped Rivet Body with ready-assembled neoprene collar
Our POP ProSet range set a new standard for pneumatic rivet tools. With lightweight polymer construction and a high force-to-weight ratio, POP ProSet rivet tools keep your production lines running at full speed whilst reducing user fatigue. ProSet rivet power tool range Global Capability Emhart partners major OEM and Tier customers worldwide. With over 2,500 skilled employees we design, manufacture and sell over 30,000 different products. ProSet 1600 ProSet 2500 ProSet 3400
www.emhart.com Real solutions. Emhart invents, designs and innovates new assembly systems. Engineered products and technical systems are the life blood of Automotive Tier manufacturing. From pneumatic POP riveting tools to robot compatible Tucker stud welding, Emhart can design and supply integrated systems and assembly components at the right level of sophistication to suit your manufacturing environment. With over 100 hundred years experience in the design and manufacture of assembly technology, Emhart is a company infused with the spirit and culture of quality and innovation. In striving to be the best in class supplier, Emhart works closely with the Automotive and Tier sectors in order to remain alert to the dynamic and changing requirements of business. Our core products lines offer a wide range of choice and scope for hole or no-hole assembly, complete with the setting system to match your manufacturing environment. Where a specialist solution is required, our experienced Design Team are on hand to work in partnership with your Engineers, to develop bespoke assembly methods specific to your application. Te Fs Ts ProSet power tools have an innovative, quick disconnect nose housing system, the front end components can be serviced in minutes without tools. Fe SmartSet Our SmartSet technology provides relative process monitoring which can be used for evaluating and monitoring a POP pull stem blind riveting cycle. POP Integrated Systems Add value to your bottom line by employing our value engineered, semi automation systems, which can be fully integrated into your production process technology. Emhart has ownership of the whole process from identification and design of application solution through to testing and manufacture of assembly components.
Emhart s state-of-the-art facility in Giessen, Germany. Used in conjunction with any POP rivet power tool, the Rivet Presenter System offers singlehanded, high-speed rivet feeding and setting. Automatic collection of up 8,500 mandrels can be achieved by adding the MCS5000 remote mandrel collector. from Design... Each solution is designed by our experienced engineers using the latest PDM CAD data management process....to Prototype... Each prototype is manufactured using machinery specifically allocated for sample development....to Manufacture. Each new product is released into full production using the TS16949 process. Stepped rivets can act as a pivot point or as a stop and are ideal for window winder applications. Quality systems approvals from the world s household names in manufacturing serve to reinforce accreditation to QS 9000 / ISO 9001 / TS16949.
www.emhart.com Emhart delivers. A multi-product approach to assembly solutions. 1 2 3 4 5 6 Airbag POP Rivet, POP Bolt, POP Nut, Wire harness routing Trim POP Rivet, Dashboard POP Rivet, Insulation Sunroof POP Rivet, Self Piercing Rivet Interior POP Nut POP Bolt 7 8 9 10 11 12 Airbag POP Rivet, POP Nut Wire harness routing Modules POP Rivet, Level adjustment pumps POP Rivet Brackets Weldfast Material composites POP Rivet, Self Piercing Rivet POP Rivet Seating NutFast
Systems POP Multi-Head POP SmartSet POP Point&Set POP Rivet Presenter POP AutoSet Tucker Self Piercing Rivet Tucker Stud Welding Door Assemblies 13 14 15 16 17 18 Wire harness routing Trim Door module POP Rivet, Window regulator POP Rivet Assembly systems Combination of Plastic and Studs Material composites POP Rivet, Self Piercing Rivet
United Kingdom Emhart Teknologies 177 Walsall Road Birmingham, B42 1BP United Kingdom Tel: +44 (0) 121 331 2460 Fax: +44 (0) 121 356 1598 Denmark Emhart Harttung A/S Farverland 1B DK-2600 Glostrup Denmark Tel: +45 44 84 11 00 Fax: +45 44 84 62 12 Finland Emhart Finland Hyttimestarinkuja 4, PL 25 FI-02781, Espoo Finland Tel: +358 9 819 0060 Fax: +358 9 812 428 Spain Black & Decker Iberica SCA Sistemas de Fijacion Tucker Carretera M-300 KM. 29,700 28802 Alcala de Henares Madrid, Spain Tel: +34 91 887 1470 Fax: +34 91 882 3602 The Netherlands Emhart Teknologies Vrijthof 23 6211 LE, Maastricht The Netherlands Tel: +31 (0) 43 850 6400 Fax: +31 (0) 43 850 6418 Norway Emhart Sjong PO Box 153 Leirdal NO-1009 Oslo Norway Tel: +47 22 90 99 90 Fax: +47 22 90 99 80 Germany Emhart Teknologies (Tucker Fasteners Ltd) Max-Eyth-Strasse 1 D-35394 Giessen Germany Tel: +49 641 405 0 Fax: +49 641 405 366 Poland Emhart Teknologies Katowice Tel: +48 32 749 70 75 Fax: +48 32 749 70 75 Sweden Emhart Teknik AB Skjutbanevăgen 6 PO Box 203 S-701 44 Örebro Sweden Tel: +46 19 205 800 Fax: +46 19 260 038 France Emhart Fastening & Assembly S.N.C. ZA des Petits Carreaux 2 Bis Avenue des Coquelicots 94835 Bonnueil-sur-Marne Cèdex, France Tel: +33 1 56 71 24 37 Fax: +33 1 49 80 42 93 Emhart Teknologies 2008. POP, ProSet and Tucker are registered trademarks of Emhart Teknologies. POP Nut, POP Bolt and SmartSet are trademarks of Emhart Teknologies. Quality systems approvals from the world s household names in manufacturing serve to reinforce accreditation to QS9000 / ISO9001 / TS16949. As a result of our continuous design improvement, POP fastening products are subject to modification. The latest technical data and drawings are available for any specific products on request. 6295/Auto GB/1008 www.emhart.com