INSTALLATION INSTUTIONS LOW VOLTAE ONTOL IUIT WIIN MODELS W**A W**L W**A*D W**L*D WA*S Bard Manufacturing ompany, Inc. Bryan, Ohio 4506 Since 94...Moving ahead just as planned. Manual : 00-507B Supersedes: 00-507A File: Volume III Tab 6 Date: 08-0-0 Manual 00-507B Page of 9
ontents Installation Instructions Wiring Low Voltage Wiring... Operating Voltage ange... Low Voltage onnection... Wiring Diagram Figure A/ onnection Diagram... 4 Figures Figure Basic A/ w/opt. Elec. Heat... 4 Figure Opt. MFAD, V or EV Vent. Pkg. w/ Programmable T-Stat... 5 Figure Opt. MFAD, V or EV Vent. Pkg. w/ Non-Programmable T-Stat... 6 Figure 4 A/ with Economizer... 7 Figure 5 A/ w/dehumidification Sequence & No Vent Pkg.... 8 Figure 6 A/ w/dehumidification Sequence & No Vent Pkg. Using Separate ontrols... 9 Figure 7 A/ w/dehumidification Sequence w/vent Pkg. Using ombination ontroller... 0 Figure 8 A/ w/dehumidification Sequence w/vent Pkg. Using Non-Programmable... Figure 9 A/ w/dehumidification Sequence & Economizer... Figure 0 A/ w/dehumidification Sequence & Economizer w/ombination ontrol... Figure Wiring Diagram... 4 Figure Basic A/ w/opt. Elec. Heat... 5 Figure Opt. MFAD or EV Vent. Pkg. w/ Non-Programmable T-Stat... 6 Figure 4 Opt. MFAD or EV Vent. Pkg. w/ Programmable T-Stat... 7 Figure 5 A/ with Economizer... 8 Figure 6 Low Voltage Wiring... 9 Tables Table Diagram to Use w/unit & Vents... Table Operating Voltage ange... Table Wall Thermostat... Table 4 Humidity ontrols... Table 5 O ontroller... Table 6 Thermostat Wire Size... Manual 00-507B Page of 9
TABLE DIAAM TO USE WITH UNIT AND VENTS No Vents MFAD, V or EV E conomizer S000A* VMP System Type Model Series Electronic Programmable Electroni c Programmable Electroni c Programmable All N/ A Air onditioner Air onditioner w/dehumidification Sequence W**A, W** L 4 4 N/ A W**A*D W**L*D 6 5 8 7 9 0 N/ A -Stage Air onditioner WA*S 4 5 5 6 WIIN LOW VOLTAE WIIN 0/08V, phase and phase are equipped with dual primary voltage transformers. All equipment leaves the factory wired on 40V tap. For 08V operation, reconnect from 40V to 08V tap. The acceptable operating voltage range for the 40V and 08V taps are: TABLE OPEATIN VOLTAE ANE TAP ANE 40V 5 6 08V 0 87 NOTE: The voltage should be measured at the field power connection point in the unit and while the unit is operating at full load (maximum amperage operating condition). An 8 gauge copper, color-coded thermostat cable is recommended. The connection points are shown in this Manual. See Table below. Low Voltage onnection These units use a 4-volt A low voltage circuit. The terminal is the hot terminal and the terminal is grounded. terminal is the fan input. Y terminal is the compressor input for cooling. W terminal is the st stage electric heat. W terminal is the nd stage heat (if equipped). A terminal is the ventilation input. This terminal energizes any factory installed ventilation option. terminal is the dehumidification input. If installed, this terminal energizes any factory installed dehumidification option. NOTE: On models with J or M ontrol Module, terminal is used along with and for the alarm relay. J or M modules are not used in conjunction with dehumidification units. LOW VOLTAE ONNETIONS FO DD ONTOL Fan Only Energize ooling Mode Energize Y, st Stage Heating Energize W nd Stage Heating Energize W, W (if employed) Ventilation Energize, A Dehumidification Energize (if employed) Part Number 840-057 (TH0D040) 840-058 (TH50D5) 840-060 (0-445) Part Number 840-08 (H600A04) 840-047 (H00-0--0) Part Number 840-056 (7A008) Transformer VA TABLE WALL THEMOSTAT Predominate Features stage ool, stage Heat Electronic Non-Programmable Auto or Manual changeover stage ool, stage Heat Electronic Non-Programmable HP or onventional Auto or Manual changeover stage ool; stage Heat Programmable/Non-Programmable Electronic HP or onventional Auto or Manual changeover Dehumidification Output TABLE 4 HUMIDITY ONTOLS Predominate Features SPDT switching, pilot duty 50VA @ 4V Humidity range 0-80% H Electronic dehumidstat SPST closes-on-rise Humidity range 0-90% with adjustable stops Predominate Features Normally Open SPST relay closes-on-rise 4V with automatic background calibration Default setting is 800ppm, adjustable to 000 or 00, on-off differential is 00ppm 0-000ppm range, with display TABLE 6 THEMOSTAT WIE SIZE FLA 55. TABLE 5 O ONTOLLE Wire auge 0 gauge 8 gauge 6 gauge 4 gauge gauge Maximum Distance In Feet 45 60 00 60 50 Manual 00-507B Page of 9
Manual 00-507B Page 4 of 9 FIUE BASI A/ with OPTIONAL ELETI HEAT NO EONOMIZE or VENTILATION PAKAES
FIUE OPTIONAL MFAD, V or EV VENTILATION PAKAES with POAMMABLE THEMOSTAT (EOMMENDED) Manual 00-507B Page 5 of 9
Manual 00-507B Page 6 of 9 FIUE OPTIONAL MFAD, V or EV VENTILATION PAKAES with NON-POAMMABLE THEMOSTAT
FIUE 4 A/ with EONOMIZE Manual 00-507B Page 7 of 9
Manual 00-507B Page 8 of 9 FIUE 5 A/ with DEHUMIDIFIATION SEQUENE & NO VENTILATION PAKAE USIN 840-060 OMBINATION TEMPEATUE and HUMIDITY ONTOLLE
FIUE 6 A/ with DEHUMIDIFIATION SEQUENE & NO VENTILATION PAKAE USIN SEPAATE TEMPEATUE and HUMIDITY ONTOLS Manual 00-507B Page 9 of 9
Manual 00-507B Page 0 of 9 FIUE 7 A/ with DEHUMIDIFIATION SEQUENE with VENTILATION PAKAE USIN 840-060 OMBINATION TEMPEATUE and HUMIDITY ONTOLLE
FIUE 8 A/ with DEHUMIDIFIATION SEQUENE with VENTILATION PAKAE USIN NON-POAMMABLE THEMOSTAT and SEPAATE HUMIDITY ONTOLLE Manual 00-507B Page of 9
Manual 00-507B Page of 9 FIUE 9 A/ with DEHUMIDIFIATION SEQUENE & EONOMIZE with 840-058 THEMOSTAT and 840-08 or 840-047 HUMIDISTAT
FIUE 0 A/ with DEHUMIDIFIATION SEQUENE & EONOMIZE with 840-060 OMBINATION TEMPEATUE and HUMIDITY ONTOL LOW VOLTAE WIIN Manual 00-507B Page of 9
FIUE AI ONDITIONE WITH S000 DO NOT ONNET "L" UNTIL AFTE 840-060 ONTOLLE IS ONFIUED TO S000 = YES TEMPEATUE/HUMIDITY ONTOLLE BAD P/N 840-060 THEMOSTAT TH50D5 BAD P/N 840-058 NOTE: MUST BE ONFIUED FO HEAT/OOL Y W/E W Y L YO/D Y W W Y BLUE ED 6 YELLOW 5 4 840-08 H600A04 HUMIDITY ONTOLLE 840-047 H00-0--0 DEHUMIDSTAT IF OPTIONAL VENT PAKAE IS INSTALLED, THE "" WIE MUST BE ONNETED TO ASSUE ONTINUOUS BLOWE DUIN OUPIED PEIODS WHEN VENT SYSTEM IS "ON". THE "" WIE MUST ALSO BE ONNETED FO PE-PUE OPEATION (SEE STEP, FUNTION SWITH SETTINS). BAD VENTILATION PAKAE (OPTIONAL) NOTE: IF FATOY INSTALLED DISONNET AND TAPE ED AND OANE WIES O A BK WEV O V B/W Y W W N NO N VENT HVA FAN Y PW N UNIT 4V TEMINALS HUMIDITY ONTOLLE ONNETIONS USED ONLY FO OPTIONAL DEHUMIDIFIATION IUIT THAT MUST BE FATOY INSTALLED IN AI ONDITIONE FATOY JUMPE - SEE SEAH TIME DETAIL ON PAE 4 OPTIONAL LIHTIN ONTOL LIHTIN ONTOL ELAY NOMALLY LOSED ONTATS MANUAL SWITH FIELD SUPPLIED LIHTS EMOTE MOTION DETETO (OPTIONAL) NOMALLY OPEN ONTATS AEA OUP. NO N EM - + - + - + PW PEOND DOO NO N HVA MAN. OVEIDE (4 HS) S000A ENEY MONITO 4 NEEDED WHEN STAES OF ELETI HEAT AE EQUIED. EQUIED FO STAE OOLIN UNITS O UNITS WITH EONOMIZES. JUMPE IS FATOY INSTALLED. LIHTIN ONTOL IUIT IS OPTIONAL AND FIELD SUPPLIED. LIHTIN ONTOL ELAY EQUIES NOMALLY LOSED ONTATS AND MUST BE SIZED AODIN TO ONTOLLED LOAD. EOMMENDED SWITH SETTINS SHOWN BELOW FUNTION SWITHES LEAN PE P MODE ATE SEAH-TIME N/ STAE AUX DEMAND DEMAND TEMPEATUE SWITHES 90 84 8 78 68 65 6 58 54 48 409-50 A Manual 00-507B Page 4 of 9
FIUE BASI A/ with OPTIONAL ELETI HEAT NO EONOMIZE or VENTILATION PAKAES LOW VOLTAE WIIN 4 Thermostat Part #840-060 Y Y W/E W O/B YO/D Y A L ELETONI POAMMABLE TH5005 Part #840-058 Y Y W W STAE OOL STAE HEAT THEMOSTAT UNIT 4V TEMINAL BLOK Y Y W W Y E F A 4 EMOVE JUMPE FO STAE ELETI HEAT ON UNITS WITH 5 O MOE KW FATOY INSTALLED JUMPE HANE "SYSTEM TYPE". SET UP FUNTION, FOM 5 ( HEAT/ OOL HEAT PUMP) TO 6 ( HEAT/ OOL ONVENTIONAL). HANE MODEL ONFIUATION FOM HEAT PUMP TO HEAT/OOL MIS-868 Manual 00-507B Page 5 of 9
FIUE OPTIONAL MFAD O EV VENTILATION PAKAES with NON-POAMMABLE THEMOSTAT LOW VOLTAE WIIN 5 840-058 (TH50D5) c Y W W Y STAE OOL STAE HEAT THEMOSTAT NOT USED OPTIONAL 840-056 O ONTOLLE BLK ED O N YEL BN (7A008) UNIT 4V TEMINAL BLOK Y W W Y Y E F A ED BLAK MFAD EV OANE 6 OPTIONAL VENT PAKAES 4 BOWN/WHITE EMOVE JUMPE FO STAE ELETI HEAT ON UNITS WITH 5 O MOE KW OPTIONAL VENT OPTION SUESTED HOOK UP 4 5 FATOY INSTALLED JUMPE ADD JUMPE IF OPTIONAL O ONTOLLE IS NOT USED, VENT WILL UN WHILE BLOWE IS ENEIZED. DO NOT INSTALL JUMPE IF OPTIONAL O ONTOLLE INSTALLED, AND SEE NOTE 6. HANE "SYSTEM TYPE", SET UP FUNTION, FOM 5 ( HEAT/ OOL HEAT PUMP) TO 6 ( HEAT / OOL ONVENTIONAL). 6 ONNET OANE WIE TO "" ONLY IF OPTIONAL O ONTOLLE IS INSTALLED. MIS-867 Manual 00-507B Page 6 of 9
FIUE 4 OPTIONAL MFAD O EV VENTILATION PAKAES with POAMMABLE THEMOSTAT (EOMMENDED) LOW VOLTAE WIIN 4 THEMOSTAT Part #840-060 Y Y W/E W YO/D O/B L A ELETONI POAMMABLE BLK ED O N NOT USED OPTIONAL 840-056 O ONTOLLE YEL BN (7A008) 5 UNIT 4V TEMINAL BLOK Y Y W W Y E F A MFAD EV OANE OPTIONAL VENT PAKAES 4 5 EMOVE JUMPE FO STAE ELETI HEAT ON UNITS WITH 5 O MOE KW DO NOT ONNET "A" FOM 840-060 IF OPTIONAL O ONTOLLE IS USED ONNET OANE WIE TO "" ONLY IF OPTIONAL O ONTOLLE IS USED HANE MODEL ONFIUATION FOM HEAT PUMP TO HEAT/OOL FATOY INSTALLED JUMPE MIS-866 Manual 00-507B Page 7 of 9
FIUE 5 A/ with EONOMIZE OPTIONAL EONOMIZE LOW VOLTAE WIIN Thermostat Part #840-060 Y W/E W Y YO/D O/B L A ELETONI POAMMABLE UNIT 4V TEMINAL BLOK Y W W Y Y E F A BLAK OANE YELLOW PINK PUPLE BLUE BLAK EONOMIZE WIIN HANESS EMOVE JUMPE FO STAE ELETI HEAT ON UNITS WITH 5 O MOE KW EMOVE FATOY INSTALLED JUMPE WHEN EONOMIZE IS USED HANE MODEL ONFIUATION FOM HEAT PUMP TO HEAT/OOL, AND MUST BE ONFIUED FO EONOMIZE FO YO/D OUTPUT TO BE ATIVE AS FIST STAE OOLIN. MIS-865 Manual 00-507B Page 8 of 9
FIUE 6 LOW VOLTAE WIIN OPTIONAL VMP LOW VOLTAE WIIN Thermostat Part #840-060 Y Y W/E W A TH5005 Part #840-058 Y Y W W UNIT 4V TEMINAL BLOK Y Y W W Y E F A VP BOWN/ WHITE BLAK OANE BLUE YELLOW BOWN PUPLE BLAK ONTOL BOAD ASSEMBLY INSTALL JUMPE WHEN USIN THEMOSTAT PAT #840-058 FATOY INSTALLED JUMPE MIS-86 Manual 00-507B Page 9 of 9